SCG / SELF CONSOLIDATING GROUT



Similar documents
NOTE: FOR PROJECTS REQUIRING CONTRACTOR MIX DESIGN, THE DESIGN PROCEDURES ARE SPECIFIED IN THE SPECIAL PROVISIONS OF THE CONTRACT.

cement Masonry Cement Engineered for quality and reliability, Lafarge cements for masonry deliver consistent performance. page 2 Lafarge Cement

Lab 1 Concrete Proportioning, Mixing, and Testing

Example Specification for Concrete using Current Building Code Requirements

Manufacturing Quality Concrete Products

MASONRY INFORMATION. Selecting and Specifying Mortar and Grout for Unit Masonry. Introduction. Desirable Mortar Properties. Selection of Mortar

PROPERTIES AND MIX DESIGNATIONS

MeltonStone Cast Stone Product Specifications

Division 4 Section Concrete Masonry Specifications

FACT SHEET: HYDRATED LIME FOR MASONRY PURPOSES

Pavement Thickness. esign and RCC-Pave Software. Roller-Compacted Concrete Pavement: Design and Construction. October 24, 2006 Atlanta, Georgia

Commonwealth of Pennsylvania PA Test Method No. 632 Department of Transportation October Pages LABORATORY TESTING SECTION. Method of Test for

GRADATION OF AGGREGATE FOR CONCRETE BLOCK

CGA Standard Practices Series. Article 600 Standard for Pozzolan Enhanced Grouts Used in Annular Seals & Well Destruction

TECHNICAL SPECIFICATIONS CEMENT-BENTONITE SLURRY TRENCH CUTOFF WALL

STATE OF OHIO DEPARTMENT OF TRANSPORTATION SUPPLEMENTAL SPECIFICATION 888 PORTLAND CEMENT CONCRETE PAVEMENT USING QC/QA.

SPECIFICATIONS. INTERLOCKING CONCRETE POROUS PAVING UNITS or Permeable Interlocking Concrete Pavers (PICP)

Technical Notes 3B - Brick Masonry Section Properties May 1993

Strength and Workability Characteristics of Concrete by Using Different Super Plasticizers

SECTION 623 CONCRETE BONDING COMPOUND, EPOXY MORTAR AND EPOXY POLYMER CONCRETE OVERLAY SECTION CONCRETE BONDING COMPOUND.

SECTION 12. Surface Retarders. Sec 12 TECHNICAL DATA SHEET. Surface Retarders. Face-Off Top Cast American Owned American Made

Shotcrete Quality Control and Testing for an Underground Mine in Canada

Chapter 8 Design of Concrete Mixes

1997 Uniform Administrative Code Amendment for Earthen Material and Straw Bale Structures Tucson/Pima County, Arizona

These recommendations generally follow the Construction Specifications Institute (CSI) Master Format.

Specification Guidelines: Allan Block Modular Retaining Wall Systems

Guide for SOLID CONCRETE BLOCK SEALS

LAYING BLOCK AND BRICK

Tremie Concrete CM 420 CM 420 CM 420 CM 420. Temporary Structures. Tremie Concrete

Mortars for Brickwork - Selection and Quality Assurance

SafetyBuletin. Concrete101 Aguidetounderstandingthequalitiesofconcrete andhowtheyaffectpumping

Properties of Fresh Concrete

(T indicates a Tropicalised version with extended workability. No change has been made to the formulation)

1.5 Concrete (Part I)

Concrete Specification for Cooling Tower and Basin

Guide Specification Precast Concrete Products

Site sampling and testing of concrete

1.02 DESCRIPTION A. This Section specifies furnishing and installing Cast in Place Detectable/Tactile Warning Surface tiles where indicated.

Installation PowerPoint for Grasscrete Formers

CORROSION ENGINEERING RESIN-BASED POLYMER CONCRETES AND GROUTS

C. Section TESTING LABORATORY SERVICE.

SPECIFICATIONS FOR PRECAST MODULAR BLOCK RETAINING WALL SYSTEM (revised 11/5/13)

SECTION RESURFACING CAST IN PLACE CONCRETE

METHOD OF TEST FOR UNIT WEIGHT OF FRESH CONCRETE

GUIDE SPECIFICATIONS FOR PRECAST CONCRETE PRODUCTS

NorthEast Transportation Training and Certification Program (NETTCP) Course Registration Form

ITEM # OSTERBERG CELL LOAD TESTING OF DRILLED SHAFT

:: ARTIFICIAL SAND :: Zone One Sand : Zone Two Sand :

Analysis of M35 and M40 grades of concrete by ACI and USBR methods of mix design on replacing fine aggregates with stone dust

GUIDELINES FOR POLISHED CONCRETE FLOORS A Guide for Integrally Colored, Dyed and Stained Polished Floors

Advancements in Permeable Pavements

Scotch-Weld. Low-Odor Acrylic Adhesives DP810 DP810 NS. Technical Data June, 2004

A Professional s Handbook on Grouting and Concrete Repair

MINIMUM QUALITY CONTROL PLAN FOR FIELD PLACEMENT OF LATEX MODIFIED MORTAR OR CONCRETE WEARING SURFACE

SECTION 1 GENERAL REQUIREMENTS

To go into depth on fly ash would be beyond the scope of this paper. Nevertheless, believe us ASH IS CASH.

Foundation Experts, LLC Specializes in Foundation Repair and Waterproofing

Wastewater Capital Projects Management Standard Construction Specification

SECTION PRECAST CONCRETE UTILITY STRUCTURES

METHOD OF TEST FOR SAMPLING AND TESTING CRUMB RUBBER MODIFIER

738-B-297 POLYMERIC CONCRETE BRIDGE DECK OVERLAY. (Adopted )

CONCRETE SEGMENTAL RETAINING WALL SYSTEM

CHAPTER 4 CONCRETE TRAINING AND QUALIFICATIONPROGRAM

Technical Services. Product MM INCH Installation direction Seams treatment GTI CONNECT (interlocking)

Mineral waterproof coating PCI Dichtschlämme

MILMAN & ASSOCIATES STRUCTURAL CONSULTING ENGINEERS/ PROJECT MANAGERS

Guide to Specifying Concrete Performance

ARDEX GUIDE SPECIFICATION ARDEX Exterior Concrete Repair & Resurfacing Polymer-Modified, Cement-Based, Patch & Horizontal Overlay Materials

SECTION 36 - CAST-IN-PLACE CONCRETE PIPE (CIPCP) TABLE OF CONTENTS

SECTION XXXXXX TECHNICAL SPECIFICATIONS FOR INSTALLATION OF PROTECTIVE COATINGS FOR MANHOLES, WETWELLS, AND OTHER SANITARY SEWER STRUCTURES

NRMCA Quality Certification. Ready Mixed Concrete Quality Management System. Certification Criteria Document

HIGH PERFORMANCE PRE-APPLIED SYSTEM FOR BLIND SIDE & BELOW GRADE WATERPROOFING APPLICATIONS

Lesson 3. Portland Cement and Concrete

CCU Engineering Specifications. Section PRECAST CONCRETE PRODUCTS

Resurfacing Concrete. Page 1 of 5

DMS REINFORCED CONCRETE PIPE AND MACHINE-MADE PRECAST CONCRETE BOX CULVERT FABRICATION AND PLANT QUALIFICATION

High Performance PSA in Sheet Membrane in Water Protection

SECTION 55 PIPE FOR STORM DRAINS AND CULVERTS (FAA D-701)

GUIDE SPECIFICATION FOR PLANT-PRECAST CONCRETE PRODUCTS

OLD BRICK ORIGINALS KILN-FIRED THIN BRICK VENEER Installation Guide. GeneralShale.com

Construction Specifications for Keyhole Pavement Coring and Reinstatement

SIENA STONE GRAVITY RETAINING WALL INSTALLATION SPECIFICATIONS. Prepared by Risi Stone Systems Used by permission.

STANDARD SPECIFICATIONS SECTION PRECAST REINFORCED CONCRETE MANHOLES AND MANHOLE BASES. 1. Structure Earthwork: 02200

Dubai Municipality Standard DMS 1: Part 5: 2004

BENTLEY ELEMENTS COLLECTION LVT

SECTION 311 PLACEMENT AND CONSTRUCTION OF CEMENT TREATED SUBGRADESOIL CEMENT BASE COURSE

PC-Concrete Injectable Concrete Anchoring and Repair System

Technical Data Sheet February 2014

Effect of basalt aggregates and plasticizer on the compressive strength of concrete

K2 STONE NATURAL VENEER

SECTION STORM DRAINAGE SYSTEM

Section EXTERIOR STONE VENEER Full Mortar

Solvent Cementing Instructions For Plastic Pipe & Fittings

The Difference Between Cast Stone and Adhered Manufactured Stone Masonry Veneer

Foundations 65 5 FOUNDATIONS. by Richard Chylinski, FAIA and Timothy P. McCormick, P.E. Seismic Retrofit Training

SPECIAL NOTE FOR ASPHALT WATERPROOFING MIX FOR BRIDGE-DECK OVERLAYS AND ADJACENT APPROACHES

Document Library TS Data Sheet M Windo-Weld Super Fast Urethane. Data Sheet. Public

SECTION PRECAST CONCRETE STRUCTURES

INSTALLATION RECOMMENDATIONS. Outdoor Rubber Tiles

Transcription:

SCG SELF CONSOLIDATING GROUT U. S. A. DIVISION MASONRY PRODUCTS 04 Structurally Sound. Highly Fluid. SPEC MIX Self Consolidating Grout (SCG) is a dry preblended grout specifically designed to be highly fluid without segregation of the constituents. SPEC MIX SCG is used to bond together adjacent masonry units, fill bond beams and occupy all areas around steel reinforcement in the cores of the masonry assemblage without mechanical consolidation or reconsolidation. SPEC MIX SCG offers significant labor saving MATERIALS USED PORTLAND CEMENT POZZOLANIC ADMIXTURES PERFORMANCE ADMIXTURES FINE AGGREGATE COARSE AGGREGATE opportunities to the masonry contractor while providing enhanced performance over standard grout products and conventional grouting techniques. SPEC MIX SCG provides superior fluidity over conventional core fill grout with increased cohesion while offering excellent resistance to segregation of the fluid grout mix. Masonry cores can be easily and completely filled with no consolidation effort (mechanical vibration), and SPEC MIX SCG produces masonry cores without voids, even around heavily congested reinforcing steel and other obstructions. Using SPEC MIX SCG will ensure high structural integrity of both reinforced and un-reinforced masonry assemblages. Only the addition of water is needed to produce a self consolidating grout with total quality control and consistency in every batch that is ready to use when it is needed. HIGHER FLUIDITY LOWER WATER CONTENT NO SEGREGATION OR SEPARATION FILLS VOIDS COMPLETELY FLOWS AROUND REINFORCEMENT NO CONSOLIDATION OR RECONSOLIDATION REQUIRED SIGNIFICANT LABOR SAVINGS ON TIME WHEN YOU NEED GROUT

SCG / SELF CONSOLIDATING GROUT SPEC MIX Self Consolidating Grout (SCG) is designed to completely fill cores in masonry units at a higher rate of flow than standard masonry grout. All the constituents of SPEC MIX SCG are dispersed and suspended evenly throughout the masonry core; therefore, no mechanical consolidation or reconsolidation during or after placement at any lift height is required. Anytime structural reinforcement (core fill grout) is necessary, SPEC MIX SCG can be used to create a high quality structurally reinforced masonry assemblage. HOW SCG IS PRODUCED SPEC MIX SCG is a dry, preblended mix containing cementitious materials, special admixtures and dried aggregates formulated for superior fluidity and cohesion that meets compressive strength requirements of reinforced masonry construction in all types of grout applications. SPEC MIX SCG is manufactured with the finest raw materials available in each geographic region. SPEC MIX SCG is available in both coarse and fine formulations. Each mix produces high quality grout providing excellent compressive and shear bond strength, increased adhesion to masonry unit cores and reinforcement steel resulting in a unified structural masonry system. Packaged completely dry, SPEC MIX SCG eliminates the inconsistencies associated with field-proportioned grouts while offering the contractor the flexibility to mix as little or as much grout as required, when needed. The SPEC MIX manufacturing process first extracts the moisture from the aggregate, since wet aggregate directly affects the quality and consistency of core fill grout. The specified mix design is entered into the computer batching system where each of the ingredients is weighed separately. A digital print out displaying proper proportions of each batch may be kept as a permanent record. Next, the product is completely preblended and packaged in the appropriate size bag. Each SPEC MIX manufacturer certifies that SPEC MIX SCG products are designed to meet ASTM property requirements for core fill grout. SPEC MIX SCG is accepted for all types of masonry construction with submittals available upon request. HOW SCG IS USED SPEC MIX SCG products are dry, preblended products that are used primarily for grouting masonry cores. Due to the high fluidity of SPEC MIX SCG, cells that are to be filled should be cross-webbed with mortar at the core of the CMU. This will prevent leakage into adjacent cells that do not require core fill grout. Like ordinary grout, SPEC MIX SCG should be installed in accordance with the provisions of the local building code, ICC, MSJC, and The American Concrete Institute s requirements and specifications ACI 530/530.1 Building Code Requirements for Masonry Structures and Specification for Masonry Structures. SPEC MIX SCG may be used in both low-lift and high-lift applications. Special consideration should be used in selecting the type of grout used for a particular application. (See ACI 530-05 table 1.16.1) SPEC MIX SCG may be placed by hand or by mechanical delivery. Always check project specifications and structural notes to ensure proper product selection has been made. SPEC MIX SCG should be discarded after 30 minutes from the time of initial mixing. SPEC MIX products are custom packaged to project specification. Handle and store products according to SPEC MIX recommendations; they must be kept dry, covered, and protected from weather and other damage. CROSS SECTION OF THE 18TH COURSE. HIGH FLUIDITY WITH NO SEGREGATION OF GROUT MATERIALS. CROSS SECTION OF THE 9TH COURSE. HIGH FLUIDITY WITH NO SEGREGATION OF GROUT MATERIALS. CROSS SECTION OF THE 2ND COURSE. HIGH FLUIDITY WITH NO SEGREGATION OF GROUT MATERIALS. WALL HEIGHT 12' 8" CROSS-WEB MORTAR AT ALL GROUTED CELLS TO CONTROL SPILL-OVER. SCG EASILY FLOWS THROUGH CONGESTED VERTICAL AND HORIZONTAL REINFORCED CELLS. SCG CMU SPEC MIX SELF CONSOLIDATING GROUT ADHERES TO THE CONCRETE MASONRY UNITS TO PROVIDE AN INTIMATE BOND RESULTING IN A DURABLE MASONRY ASSEMBLAGE. THIN SECTION PHOTOMICROGRAPH: MAGNIFICATION 50X

Engineering Data Our Engineers focus on superior product performance through constant research and use of advanced technology to develop innovative materials for better masonry wall systems. Following that protocol, SPEC MIX SCG is specifically engineered to create a highly fluid, cohesive, masonry grout. Unlike standard core fill grout, SPEC MIX SCG is a homogeneous product that eliminates the need for mechanical consolidation or reconsolidation because it evenly disperses and suspends the specially graded aggregates in the mix. SPEC MIX SCG is formulated with the newest generation of water reducing and viscosity modifying admixtures to achieve the properties reported below. The aggregate gradations have been optimized to meet ACI gradation 1 or 2 and ASTM C404 requirements. The tested data shown below was performed by the National Concrete Masonry Association (NCMA) laboratories. TYPICAL AGGREGATE GRADATION DATA AGGREGATE GRADATION PLAYS A CRUCIAL ROLE IN THE GROUT PROPERTIES, ESPECIALLY FLUIDITY AND PUMPABILITY. SPEC MIX SCG MIXES CONTAIN SPECIALLY BLENDED AND PROPERLY GRADED AGGREGATES TO ACHIEVE THE DESIRED SCG PROPERTIES MORE EFFICIENTLY. SPEC MIX ENGINEERS HAVE CAREFULLY PROPORTIONED COARSE AND FINE AGGREGATES RESULTING IN OPTIMAL SELF CONSOLIDATING GROUT MIX DESIGNS THAT ENSURES MAXIMUM PERFORMANCE. THE RESULTING COMBINED AGGREGATE GRADATIONS OF EACH MIX FALL IN BETWEEN THE MINIMUM AND MAXIMUM SIEVE SIZES ALLOWED UNDER ASTM C404 GRADATION 1 FOR FINE SCG AND ACI 506R GRADATION 2 FOR COARSE SCG. PERCENT PASSING 100 80 60 40 20 TYPICAL PRODUCT TEST DATA PROPERTIES COARSE SCG FINE SCG COMPRESSIVE STRENGTH (ASTM C1019), 28- DAY* 3,000 TO 5,000 PSI 3,000 TO 5,000 PSI SLUMP FLOW (ASTM C1611), INCHES 24 TO 30 24 TO 30 T-20 2 TO 5 SECONDS 2 TO 5 SECONDS VISUAL STABILITY INDEX (VSI) (ASTM C1611) 0 0 GROUT SELECTION & LIFT HEIGHT REQUIREMENTS TABLE 1.16.1 GROUT TYPE 1 ASTM C404 GRADATION 1 0 0 1 2 3 SIEVE RAISED TO THE 0.45 POWER MINIMUM WIDTH OF GROUT SPACE, 2,3 IN. (MM) 0 0 1 2 3 SIEVE RAISED TO THE 0.45 POWER MINIMUM MAXIMUM ACCEPTABLE RANGE MAXIMUM GROUT POUR HEIGHT FT (M) MINIMUM GROUT SPACE DIMENSIONS FOR GROUTING CELLS OF HOLLOW UNITS, 3,4 IN. X IN. (MM X MM) FINE ¾ (19.1) 1 (.030) 1½X 2 (38.1 X 50.8) FINE 2 (50.8) 5 (1.52) 2 X 3 (50.8 X 76.2) FINE 2½ (63.5) 12 (3.66) 2½ X 3 (63.5 X 76.2) FINE 3 (76.2) 24 (7.32) 3 X 3 (76.2 X 76.2) COARSE 1½ (38.1) 1 (.030) 1½X 3 (38.1 X 76.2) COARSE 2 (50.8) 5 (1.52) 2½ X 3 (63.5 X 76.2) COARSE 2½ (63.5) 12 (3.66) 3 X 3 (76.2 X 76.2) COARSE 3 (76.2) 24 (7.32) 3 X 4 (76.2 X 102) 100 80 60 40 20 ACI 506R GRADATION 2 SCG Use Guidelines GROUT LIFT HEIGHT REQUIREMENTS WHERE THE FOLLOWING CONDITIONS ARE MET, PLACE GROUT IN LIFTS NOT EXCEEDING 12.67 FT. 1. CLEAN OUTS ARE REQUIRED FOR LIFTS EXCEEDING 5 FEET. 2. THE MASONRY HAS CURED FOR AT LEAST 4 HOURS. 3. THE SPEC MIX SCG GROUT SLUMP FLOW IS MAINTAINED BETWEEN 22 AND 30 IN. 4. NO INTERMEDIATE REINFORCED BOND BEAMS ARE PLACED BETWEEN THE TOP AND THE BOTTOM OF THE POUR HEIGHT. 5. SPEC MIX SCG CAN BE POURED IN ALL LIFTS NOT EXCEEDING 12.67 FT. MSJC SPECIFICATION FOR MASONRY CONSTRUCTION SECTION 3.5 E CONSOLIDATION CONVENTIONAL GROUTS NEED TO BE CONSOLIDATED AT THE TIME OF PLACEMENT ACCORDING TO THE FOLLOWING. 1. CONSOLIDATE GROUT POURS 12 IN. OR LESS IN HEIGHT BY MECHANICAL VIBRATION OR BY PUDDLING. 2. CONSOLIDATE POURS EXCEEDING 12 IN. IN HEIGHT BY MECHANICAL VIBRATION, AND RECONSOLIDATE BY MECHANICAL VIBRATION AFTER INTIAL WATER LOSS AND SETTLEMENT HAS OCCURED. SCG MIXES NEED NOT BE CONSOLIDATED NOR RECONSOLIDATED. SEE TABLE AT LEFT FOR GROUT LIFT MAXIMUMS LOW-LIFT POUR 2' 8" LIFT (813 MM) HIGH-LIFT POUR 1 FINE AND COARSE GROUTS ARE DEFINED IN ASTM C 476. 2 FOR GROUTING BETWEEN MASONRY WYTHES. 3 GROUT SPACE DIMENSION IS THE CLEAR DIMENSION BETWEEN ANY MASONRY PROTRUSION AND SHALL BE INCREASED BY THE DIAMETERS OF THE HORIZONTAL BARS WITHIN THE CROSS SECTION OF THE GROUT SPACE. 4 AREA OF VERTICAL REINFORCEMENT SHALL NOT EXCEED 6 PERCENT OF THE AREA OF THE GROUT SPACE. MASONRY STANDARDS JOINT COMMITTEE 2005/ACI 530-05 TABLE 1.16.1. 5' LIFT (1.5 M) 12' 8" POUR (3.9 M) 5' LIFT (1.5 M) LIFT SPEC MIX SCG IS ENGINEERED FOR OPTIMAL PERFORMANCE IN BOTH LOW-LIFT AND HIGH-LIFT GROUT POURS CLEANOUT

DIVISION Field Testing and Handling Sampling and testing SPEC MIX SCG in accordance with applicable ASTM standards should be performed to ensure that the proper consistency is achieved. Slump flow, T-20, and the VSI of the SPEC MIX SCG should be checked first following the instructions indicated below. Casting prisms from the sample should be conducted according to the instructions in the Casting SCG Prisms section below. Procedures for curing and testing the specimens for compressive strength should follow ASTM C1019 specifications as outlined below under Casting Spec Mix SCG Prisms. On the job site, SPEC MIX SCG should be discarded after 30 minutes from initial mixing to ensure product quality and performance. SPEC MIX SCG must be kept dry, covered, and protected from weather and other damage at all times. Visit www.specmix.com for further information and a video demonstration of testing procedures. 1 FIELD TESTING FOR SLUMP FLOW, T-20 & VISUAL STABILITY INDEX (VSI): Testing the plastic properties of SPEC MIX SGC requires the following tools: 1. SLUMP CONE 2. SCG SLUMP-FLOW TARGET 3. TAPE MEASURE 4. STOP WATCH OR TIMER (IN SECONDS) There are three tests conducted in the field to measure the plastic properties of SPEC MIX SCG: Slump Flow, T-20 and Visual Stability Index (VSI). 2 SLUMP FLOW is the measurement of the fluidity of the grout mix. The slump flow is measured in accordance with ASTM C1611. It is tested using an inverted slump cone filled with SPEC MIX SCG and then released on a level, surface containing the SPEC MIX Slump Flow Target. The spread (diameter) of the slump flow is measured once it stops moving. SPEC MIX SCG mixtures are specially formulated to produce a cohesive material with a flow of between 24 and 30 inches with no segregation. If the slump flow is not in the 24 30 inch range, it is likely that the water or dry SPEC MIX SCG material needs to be adjusted to either increase or reduce fluidity. T-20 is the next test which is performed during the slump flow procedure. T-20 is the time, in seconds, in which the slump flow reaches a diameter of 20 inches. The T-20 measurement is an indicator of the relative viscosity of the SPEC MIX SCG. T-20 values should be between 2 and 5 seconds. If the T-20 is not in the 2 5 seconds range, it is likely that the water or dry SPEC MIX SCG material needs to be adjusted to either increase or reduce fluidity. 3 VISUAL STABILITY INDEX (VSI) is an indication of the stability and/or resistance to segregation of the fluid SCG mixture or material. The VSI of fresh SPEC MIX SCG is visually estimated by observing the SPEC MIX SCG for signs of segregation and bleeding. VSI observations can be made during the slump flow test and are recorded as a value between 0 and 3. Segregation can be identified as a halo of paste along the perimeter of the SPEC MIX SCG slump flow sample. Bleed water can be identified by water pooling at the surface or edges of the SCG sample. Correctly mixed SPEC MIX SCG shows a VSI of 0. If the VSI is above 1, it is likely that the water or dry SPEC MIX SCG material content needs to be adjusted to improve stability. STABLE UNSTABLE VSI - 0 VSI - 1 VSI - 2 VSI - 3 NO BLEED WATER, NO MATERIAL SEGREGATION SLIGHT BLEED WATER, NO MATERIAL SEGREGATION BLEED WATER PRESENT, SLIGHT MATERIAL SEGREGATION SIGNIFICANT BLEED WATER PRESENT, MATERIAL SEGREGATION 4 CASTING SPEC MIX SCG PRISMS In comparison to casting normal grout prisms, note the following: 1. PRIOR TO CASTING THE GROUT PRISMS, THE SLUMP FLOW, T-20 AND VSI TESTS MUST BE COMPLETED. 2. POUR SPEC MIX SCG INTO THE MOLD IN ONE LIFT, NOT MULTIPLE LIFTS. 3. SPEC MIX SCG SHOULD NOT BE RODDED IN THE GROUT MOLD. 5 IN PHOTOS 1-4, THE SLUMP FLOW TEST IS BEING CONDUCTED IN ACCORDANCE WITH ASTM C1611 PROCEDURES. 1 FILLING AN INVERTED SLUMP CONE WITH SPEC MIX SCG IN ONE LIFT AND RAISING 6-12. 2 MEASURING THE TIME IT TAKES FOR THE SCG TO REACH 20 (T-20). 3 MEASURING THE DIAMETER OF THE SCG. 4 RECORDING THE FINAL SLUMP FLOW MEASUREMENT AND CHECKING THE VSI. 5 PREPARING THE SCG CMU MOLDS PER ASTM C1019. NOTE THAT MOLDS ARE BEING FILLED IN A SINGLE LIFT. DO NOT ROD SPECIMENS.

SPEC MIX SELF CONSOLIDATING GROUT IS MIXED ON SITE, WHERE AND WHEN IT IS NEEDED. SITE MIXING AND PLACING SPEC MIX SCG CAPTURES THE ADDED BENEFIT OF FLUIDITY RETENTION THE SPEC MIX SCG RETAINS ITS HIGH FLOW AND STABILITY CHARACTERISTICS BECAUSE IT IS FRESHLY PLACED IMMEDIATELY AFTER COMPLETION OF MIXING. MIXING SPEC MIX SCG ON SITE WITH THE SPEC MIX SILO SYSTEM ELIMINATES LENGTHY TRANSPORTATION ROUTES AND DELAYS THAT ADVERSELY AFFECT THE PROPERTIES OF ANY SELF CONSOLIDATING MIX. ON SITE USE OF SPEC MIX SCG IN A DRY, PREBLENDED STATE WITH THE WIDE ARRAY OF SPEC MIX SILO DELIVERY SYSTEMS ENSURES THAT EACH AND EVERY GROUT PROJECT MEETS AND EXCEEDS ENGINEERING SPECIFICATIONS AND CONTRACTOR NEEDS.

SCG / SELF CONSOLIDATING GROUT DIVISION MIXING INSTRUCTIONS Mixing SPEC MIX SCG from our silo system and bulk bags as well as 80 pound bags is slightly different compared to standard masonry grout. Since SCG is a completely dry, preblended with aggregates and admixtures, the following steps are required: 1 A mechanical batch mixer is strongly recommended. Only hand-mix upon the written approval of the project specifier or engineer. 2 Always use clean, potable water. 3 Start by adding 80 percent of the estimated water content required. The optimal amount of mixing water necessary is predetermined by SPEC MIX s engineers and is available from your local SPEC MIX representative. 4 Mix SCG for at least 2 minutes once all the ingredients are added. Note: due to unique chemistry of the specialized admixtures in SCG, these materials need approximately two minutes to activate. 5 After two minutes of initial mixing and the mix appears fluid and consistent, temper the SCG with water as needed to achieve optimal fluidity without segregation. Total mix times are between 3 to 5 minutes and should be consistent from batch to batch. Water/SCG ratios should also be consistent. Although a visual test of the cementitious paste and aggregates will indicate when a homogenous mix is achieved, it is imperative to perform a slump-flow test and a visual stability index (VSI) assessment to ensure the mix is ready for installation. See the Field Testing and Handling section on the previous page which lists the equipment required and procedures to conduct a proper slump-flow test. Visit www.specmix.com for additional information as well as a video demonstration of mixing procedures. APPLICABLE STANDARDS: ASTM AND ACI ASTM C33 STANDARD SPECIFICATION FOR CONCRETE AGGREGATES: ASTM C150 STANDARD SPECIFICATION FOR PORTLAND CEMENT: ASTM C260 SPECIFICATION FOR AIR-ENTRAINING ADMIXTURES FOR CONCRETE: ASTM C404 SPECIFICATION FOR AGGREGATES FOR MASONRY GROUT: ASTM C476 STANDARD SPECIFICATION FOR GROUT FOR MASONRY: ASTM C595 STANDARD SPECIFICATION FOR BLENDED HYDRAULIC CEMENTS: ASTM C618 SPECIFICATION FOR COAL FLY ASH AND RAW OR CALCINED NATURAL POZZOLAN FOR USE AS A MINERAL ADMIXTURE IN CONCRETE: ASTM C989 SPECIFICATION FOR GROUND GRANULATED BLAST-FURNACE SLAG FOR USE IN CONCRETE AND MORTARS: ASTM C1019 STANDARD TEST METHOD FOR SAMPLING AND TESTING GROUT: ASTM C1093 STANDARD PRACTICE FOR ACCREDITATION OF TESTING AGENCIES FOR UNIT MASONRY: ASTM C1157 STANDARD PERFORMANCE SPECIFICATION FOR BLENDED HYDRAULIC CEMENT: ASTM C1314 STANDARD TEST METHOD FOR COMPRESSIVE STRENGTH OF MASONRY PRISMS: ASTM C1611 STANDARD TEST METHOD FOR SLUMP FLOW OF SELF CONSOLIDATING CONCRETE: ACI 530.1-02 SPECIFICATION FOR MASONRY STRUCTURES SIZES AND EQUIPMENT SPEC MIX Self Consolidating Grout is available in 80 lb. (36.3 kg.) packages for easy hand loading or in 3,000 lb. (1360.8 kg.) reusable bulk bags to be used with the various SPEC MIX silo systems. When using the silo system, once the bulk bags of mortar are delivered to the project site, the portable silo is loaded with a jobsite forklift and the product is dispensed into a mechanical batch mixer. LIMITATIONS SPEC MIX Self Consolidating Grout should be installed in accordance with the provisions of the local building code and applicable ASTM standards. Good workmanship coupled with proper detailing and design assures durable, functional, watertight construction. Follow proper cold-weather masonry procedures at temperatures below 40º F (5º C). LIMITED WARRANTY SPEC MIX, Inc. warrants this product to be of merchantable quality when used or applied in accordance with the instructions hereon. This product is not warranted as suitable for any purpose or use other than the general purpose for which it is intended. Liability under this warranty is LIMITED to the replacement of its product (as purchased) if found to be defective, or at the shipping company s option, to refund the purchase price. In the event of a claim under this warranty, notice must be given to SPEC MIX, Inc. in writing. THIS LIMITED WARRANTY IS ISSUED AND ACCEPTED IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND EXPRESSLY EXCLUDES LIABILITY FOR CONSEQUENTIAL DAMAGES. WARNING IMPORTANT! READ BEFORE USING This product contains Portland cement. Contact with freshly mixed product can cause severe burns. Avoid direct contact with skin and eyes. If this product should contact eyes, immediately flush with water for at least 15 minutes and consult a physician. For skin exposure, wash promptly with plenty of soap and water. Remove soaked clothing promptly. If this product burns your skin, see a physician immediately. This product may contain silica. Silica dust if inhaled may cause respiratory or other health problems. Prolonged inhalation may cause delayed lung injury, including silicosis and possibly cancer. A N95 approved dust mask, eye protection, and rubber boots and gloves are recommended when using this product. Material Safety Data Sheets can be viewed online at www.specmix.com KEEP OUT OF REACH OF CHILDREN How to Specify SCG SPECIFIED GROUT MUST ACHIEVE COMPRESSIVE STRENGTHS OF AT LEAST 2000 PSI AT 28 DAYS. WHEN COMPRESSIVE STRENGTH IS SPECIFIED, ADMISSIBLE UNDER ASTM C476, GROUTS ARE DESIGNED TO ACHIEVE THOSE PROPERTIES. TESTING SHOULD BE CONDUCTED FOLLOWING ASTM C1019 AND ASTM C1611 PROCEDURES. THERE ARE GENERALLY TWO TYPES OF GROUT USED IN MASONRY APPLICATIONS: FINE GROUT AND COARSE GROUT. FINE GROUT CONTAINS MAXIMUM SIZED AGGREGATES OF 3/8 WHILE COARSE GROUT CANNOT HAVE AGGREGATES EXCEEDING 1/2. THE TYPE OF GROUT USED WILL DEPEND ON THE DIMENSIONS OF THE VOIDS BEING FILLED. PLEASE CONSULT LOCAL BUILDING CODES FOR SPECIFIC PROVISIONS AND CONSULT WITH ACI 530 TABLE 1.16.1. THE CONTRACTOR ON THE SITE WILL TYPICALLY NEED TO ENSURE THAT THE GROUT IS SUFFICIENTLY FLOWABLE USING THE OUTLINED FIELD TESTING METHODS. ADDING TOO MUCH WATER CAN COMPROMISE COMPRESSIVE STRENGTH BY RAISING THE WATER/CEMENT RATIO OF THE GROUT. SPEC MIX PRODUCTS ARE REGULARLY TESTED BY INDEPENDENT LABORATORIES TO ENSURE THAT EVERY UNIT OF PRODUCT MEETS JOB SPECIFICATIONS. WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. TECHNICAL SUPPORT CONTACT YOUR LOCAL SPEC MIX MANUFACTURER VISIT WWW.SPECMIX.COM CONTACT SPEC MIX, INC. PHONE: 888-SPEC-MIX FAX: 651-454-5315 SPEC MIX PRODUCTS ARE PRODUCED BY ITS MANUFACTURING FACILITIES THROUGHOUT THE U.S. AND CANADA. EACH MANUFACTURER ADHERES TO A STRICT QUALITY ASSURANCE PROGRAM TO ENSURE COMPLETE QUALITY CONTROL IN EVERY BATCH. 1230 EAGAN INDUSTRIAL ROAD, SUITE 160, EAGAN, MN 55121 T 1 888-SPEC-MIX F 651-454-5315 WWW.SPECMIX.COM. 2012 SPEC MIX, INC.