We strive to be a reference,

Similar documents
RPV - RP - RA air handling units

Quality Building Products for over 50 Years

Composite Panel Firewall Systems

1990 Construct Furniture Co Ltd was established.

Medicam house, Saint Germain Lambron - Architect: Trinh et Laudat - Contractor: Entreprise Duche. Roofing with VMZINC

Fire Resistant Systems

LEED PRESENTATION OUTLINE

INNOVATIONS. Economic Flat Roof Refurbishment with NOVOPROOF Sealing Systems. A Company of the SAARGUMMI Group

MRK/ Page 1(9) 2 Description and assessment of the Production process. 3 Description and assessment of the Surface Treatment Methods

Why compromise when you can have Windows for Life?

Plaisance 24. Sliding Systems. Sapa Building System

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

Enhancing The Beauty And Value Of Your Home. Exclusive Patio Door Collection. NORTH STAR PATIO DOOR COLLECTION Two-Panel Three-Panel Four-Panel

Défumair XR. ventilation and cmv. fire grade - label CE. smoke-extraction fan extraction casing for kitchen at F advantages.

Confort 26. Sliding Systems. Sapa Building System

1 0 0 % E C O - F R I E N D LY

Prefabricated building PVC vertical sliding window

COOLSIDE box R410A. conditioned server - racks for direct installation into the room INVERTER E C

Going for LEED Gold: SUSTAINABLE DESIGN IN THE RICHARD IVEY BUILDING

Table of Contents PART 1 WINDOW SELECTION GUIDE. Window and Door Selection Guide

Effective energy management services for all your needs

PYROSWISS VETROFLAM CONTRAFLAM

White Paper Product Quality Fujitsu ESPRIMO PCs, Fujitsu CELSIUS workstations, Fujitsu FUTRO thin clients

Air-Conditioning, Heating, and Refrigeration Institute. Sheet Metal and Air-Conditioning Contractors National Association

We care about. Environmentally-Friendly Building Products from Renewable Resources. natural building products. Product range overview

CATALOGO PRODOTTI PORTONI INDUSTRIALI COIBENTATI

glass & Glazing Products

SOHOline and SOHO Slimline The SOHOline and SOHO Slimline offer a modular, sturdy and compact design

Tracking and fixed solar mounting systems

Restoring Replacing Creating

COMMERCIAL BUILDING APPLICATIONS

Moving toward sustainable in-plant printing. Together, we re working to protect our environment.

Avantis 75. Windows & Doors. Sapa Building System

The answer. Cost-Benefit Ratio of different construction depths. Comparison of U f -values. profine GmbH Kömmerling Kunststoffe

Profiles in stock Standard catalogue. Discover the possibilities with aluminium profiles from Sapa

FlyMe Environmental impact assessment MHI/ Page 1(6) 2 Description and assessment of the Production process

Rockwool Flexi Insulation Application Guide

SECTION HEATING, VENTILATION AND AIR CONDITIONING EQUIPMENT

Munkedal Sweden has been assessed and certified as meeting the requirements of. Chain-of-Custody

Sub-Bid Contractor Update Statement. Tab A - Invitation for Bids. Tab B - Instructions to Bidders

SECTION HEAT PUMPS

Initial Type Testing Report

Plaisance 50. Windows and doors. Sapa Building System

Approved Document Q: Security

50-point programme +10 points!

Unbeatable energy efficient glass curtain wall system

Modular Accommodation Solutions. Flexibility, efficiency and quality in one complete package

Take out an interest-free loan of 1,000 to 100,000

Corporate Office Energy Efficiency Initiatives

Unique customised facade solutions

Dow Corning PROPRIETARY. Dow Corning. A Thermal Modelling Comparison of Typical Curtain Wall Systems

Enhancing The Beauty And Value Of Your Home. Exclusive Patio Door Collection.

SECTION ALUMINUM FRAMED ENTRANCES and STOREFRONTS. System 402 Flush-Glazed Screw Spline Storefront

INNOVATIVE. ADAPTABLE. ENERGY EFFICIENT.

heat treatment equipment & accessories

POMONA COLLEGE Sustainability Integration Office Facilities and Campus Services

LE MARAIS Series White Body Wall Tiles

City of San Diego, CWP Guidelines

Eggers meticulously-crafted door frames are rivaled only by their beauty, quality and lasting performance. Turning nature s beauty into works of art

Achieve increasing levels of energy performance beyond the prerequisite standard to

High-performance steam boiler and hot water boiler plants for industry

Quality is Our Strength You can count on Oasis Coils

Holistic Approach in Delivering Government Buildings The Low Carbon Concept

Contemporary design and styling

Concrete Steel Reinforcement and Accessories Sector: Construction Project Value: JD3M Location: Zarqa and Aqaba

Sun-Activ - reflective SBS membrane. Sun-Activ - White reflective bituminous waterproofing membrane for Cool Roof

CertainTeed. Impact Resistant. Shingles. Shown in Landmark IR Weathered Wood. Est.1665

ST. MONICA FOOD PANTRY HOUSTON, TEXAS

Form 0.5 chair, 2805 and 2806

Storage Store the siding in a dry and ventilated area. Do not place it directly on the ground. Always cover the siding after a day s work.

INSTRUCTION FOR ASSEMBLY. 150x180 v Traditional sauna cabin

We put you in an advantageous position.

Garage Sectional Doors

Hoesch Matrix System individuell. ThyssenKrupp Steel Europe Thinking the future of steel

HS-Steel-Classic. Curing chambers for the concrete block industry in a proven steel version

Confort 160. Sliding Systems. Sapa Building System

Uptimax New Generation Ni-Cd battery. Maintenance-free solution for backup power applications

ABOUT US... With a continued investment in machinery, the company now produces the following:

ATM SECURITY ATM CASSETTE GUARD KEY FEATURES. High security Rapid installation Simple operation Time locks & delays Proven track record

How To Make An Oriented Strand Board

French experienced companies for international projects. External joinery - Internal joinery & Interior fittings

Colorcoat Urban The choice you ll be glad you made. CI/SIB (4-) Nh2 March 2012

Fire-rated Aluminum Doors

Linear Motion & Assembly Technologies - Guarding System


The original heating cable just got better

Boise Inc. Joins Chicago Climate Exchange

This directive establishes Department of Homeland Security (DHS) policy regarding the physical protection of facilities and real property.

Recycling of end-of-life building glass

Light Architecture. Colors Sweden. Light

INC Flexi-Sorb. Versatile Flexible Easy To Install Durable Good Noise Reduction Economical. Typical Applications

Cooking at the Speed of light!

Quality Windows And Doors. Great Service. Exceptional Value.

Masters in Recreational Surfacing. Playground Surfacing Gymnasium Flooring Fitness Flooring Specialty Surfacing Trail & Pathway Surfacing.

Innovation Beyond Double Glazing

SECTION TABLE OF CONTENTS. H Proposed Material, Product or Equipment Substitution Request

INSTRUCTION FOR THE USER

security solutions for your home

Estimated emissions and CO2 savings deriving from adoption of in-place recycling techniques for road pavements

Transcription:

E N T E R I N G Y O U R W O R L D

We strive to be a reference, not just a name 9 Up on the hills about 0 km north-east of Lyons Paul Malerba and Jean-Jacques Dugelet started their metal-door-frame company, in Cours-la-Ville. 98 The firm diversified for the first time, going into metal door units for joiners working on housing projects. 989 The start of wooden-door making, for external expansion. 99 The range was diversified again, with the Technical Metal Doors (TMD) range, designed for metal locksmiths. 00 Bruno Malerba took over from his father. 009 Takeover of Menou, a firm specialized in standard wooden door units for the professional trade and DIY outlets. 00 Reorganization of the Technical Support Unit, and the Specifying Department. 0 Incorporation of Montibert, a company specialized in indoor fire-door solutions. 0 Expansion of MD into M-Center distribution points, veritable relays between factories for professionals.

Coil splitting in Factory A NOVEL INDUSTRIAL APPROACH In just two generations our company has become a national benchmark in terms of doors for the housing, tertiary, hospital and industry sectors. To meet the growing demands of our clients while dealing with the varied applications of our products we have developed a unique industrial tool. We have over 00,000 m nearly acres, or a million square feet of factories, storage areas and offices around Cours-la-Ville where we began. To ensure maximum reactivity each unit has leading-edge technology to guarantee flawless production, and meets the highest standards of quality and precision. Also to respond to building industry demands we have two thoroughly tried and tested logistics partners specialized in delivering our products to building sites. MADE IN FRANCE Our products are all made to order to meet the specific needs of each architectural project. To ensure the best delivery times while strictly complying with prevailing building standards we have chosen to maintain our entire production operation in France. This local approach between our various units means that we can combine and share the high-level skills and know-how of all our operators. MALERBA, SOME KEY FIGURES > Steel sheets,00 tonnes p.a. > Surface painting tonnes p.a. > Primary coats 0 tonnes p.a. > Wood-fibre panels,90,000 m p.a. [9 acres!] > Official fire-resistance reports awarded more than 0 AN INNOVATIVE APPROACH TO PRODUCTS Heat, acoustic, fire and theft resistance, plus flood protection our door unit performances are constantly being improved. To achieve that our Design Office has a testing laboratory where potential new solutions worked out with our clients are assessed upstream. Our aim is to provide the best door units, ones that respond to today s building industry challenges. ALWAYS BY YOUR SIDE To provide backing for our two sales networks we have implemented a Technical Support Unit dedicated to major projects and studies of complex items. Our intention is to play a very active role in building matters by contributing from the drawing board technical support that enhances the overall quality of end results.

EVER BETTER CONTACTS WITH PROFESSIONALS In order to better respond to demands, we have organized our sales networks into areas of expertise. Carpenters and joiners, locksmiths and metal-workers, general contractors, but also designers and contracting authorities they all have access to regional support and help, from the drawing board through to the reception of programmes. These help-providers rely on the skills of the Design Office personnel, together with the Technical Support Unit to ensure the best harmony between needs and products. Our trademark is above all our reputation CERTAINTY BEYOND STANDARDS To demonstrate compliance with the standards and quality of our products, we are committed to numerous certifications in partnership with the most reputable organizations. We refuse all compromise in matters of quality and we guarantee each of our door units. Our monitoring of regulations goes hand in hand with our desire to participate actively in the development of good practices in building sectors. Fire-resistant doors FASTE-rated indoor door units MARQUAGE Door units PORTE EXTÉRIEURE NF = Norme Française, the equivalent of BS, or ASA FASTE = Fire, Acoustics, Stability, Thermal, [forced]entry MAKING INNOVATIONS AVAILABLE Malerba products are on display in three show-rooms two in Cours-la-Ville and one just outside Paris that are also venues for technical exchanges and training sessions.

vilets horizontal DevDur:Mise en page 8/0/0 :0 Page A PROACTIVE ENVIRONMENTAL APPROACH 0--004 Cette entreprise a fait certifier sa chaîne de contrôle. pefc-france.org PEFC: This company has had its control line certified. FSC: The mark of the Forest Stewardship Council Our company is located in some beautiful surroundings where we have always sought to respect the environment. Our present sustainable development policy comes to life in practical terms through all the elements of our organization. Products: each product line has a data-sheet spelling out its environmental impact. Certification: we hold both PEFC and FSC certificates, for our procurements and and the production of our wooden door units. Regulations: when the ATF-BTP* professional association was created as part of the FIBC (Federation de l Industrie Bois Construction), we became involved in many standards and regulatory issues. In particular we work on the creation of joint schemes so as to draw up Environmental Product Declaration (DEP) sheets common to manufacturers of wooden door units, whether solid or with windows, or glazed frames. Infrastructures: all our facilities meet the most stringent requirements and standards. To improve the environmental results of our activities we have multiplied our initiatives: our wood factories are equipped with heating equipment to recycle the chips generated in manufacturing, energy-saving steps in the production units high-performance machines are chosen, with variable speed systems, etc, water consumption and pollutant discharges reduced (cutting water consumption by 0% in less than ten years), VOC (Volatile Organic Compounds) down by 90% after modifying painting procedures between 00 and 008, recycling and optimizing raw materials, value-adding 0% of our factory waste, Lastly, thanks to a roof we have installed covered with photovoltaic cells we are also producers of 0,000 kilowatts of solar electricity per year. - Fabricant - Site de fabrication - Gamme de produit 4 - Description du produit - Fonction Avec Fiche Produit Bilan Environnemental vous, Malerba - Performances techniques s engage durablement L e s e n s d e l o u v e r t u r e Every Malerba door unit has an Environmental Product File Report The life cycles of all the types of Malerba products wooden doors, metal door units, Technical Metal Doors, and frames have been analysed. These studies have enabled quantified diagnoses to be made of the environmental impacts of our ranges of products energy consumption, CO emissions, water consumption, air pollution, water pollution, etc. - Entretien / Maintenance 8 - Unité fonctionnelle 9 - Durée de vie typique These data, recorded on Environmental Product File Reports (FPBE), are used to validate the suitability of our products with sustainable construction projects (HQE, BBC, RT0, etc.). *Technical Association of Technical Door Manufacturers

Metal door frames Metal door frames are what have really built the reputation of our business. Whether made by profiling or by folding, their standard manufacture includes high-performance anti-corrosion treatment. They are available pre-painted or with a lacquer finish, but always Malerba-signed quality. Find out more about our most recent products P0 P

METAL DOOR UNITS FOR HOUSING 4 Factory4 8 Welding robot 9 One of the profiling lines Speciality: Metal door frames Built in 9 Split coils Area: 0,000 m (.4 acres) One of the profiling lines Output capacity:,00 door frames per day Spot-welding the accessories One of the plate-bending presses 4 Welding robot Manual mounting workstation Fitting accessories on the line P Anti-corrosion treatment by dipping Removal from the oven prior to dispatching 8 9 P

Metal door units for Housing Our metal door units are the best guarantee of safety and comfort. Long admired for their technical qualities, they are now also available with novel finishes in tune with current building trends. Find out more about our most recent products P4 P

BLOCS-PORTES MÉTAL HABITAT 8 Factory 4 Stock of coated metal sheets Sheet metal punching Speciality: Metal door units for housing Built in 98 Stock of coated metal sheets Area: 0,000 m (.4 acres) Sheet metal punching Output capacity: 0 units per day One of the plate-bending presses Core bonding 4 Fitting plugs, pegs and locks The finishing touches the oculi and the mouldings One of the hook and toggle workstations P Pre-packing and pre-dispatch storage 8 P

Wooden door units for housing Whether in new or renovated buildings our wooden door units blend in with all indoor and outdoor schemes. Their success is like their composition: sustainable. Find out more about our most recent products P8 P9

Tertiary sector wooden door units: Offices, Education, Hotels, Culture Work also involves sharing space and facilities. Our door units contribute to harmony in shared spaces, while maintaining the comfort of each person, and guaranteeing compliance with all building standards. Find out more about our most recent products P0 P

Tertiary sector wooden door units: Health and Hospital Here, strictness is the rule: emergency, silence, performance? Our doors match patient and care-giver expectations directly. Find out more about our most recent products P P

WOODEN DOOR UNITS 4 Factory Composite robots for the anti-break-in and acoustic cores Speciality: Wooden door units for housing and the Tertiary Sector. Steaming and stabilizing the wood Built in 989 Composition robots for anti-break-in and acoustic cores Area: 4,000 m (.9 acres) Output capacity:,000 leaves per day Composition of solid laminated cores One of our machining workstations 4 Machining, closeup Intermediate storage, prior to finishing P4 P

WOODEN DOOR UNITS 9 4 0 Factory cont. Positioning thermo-inflating joints and built-in accessories Dispatching orders Positioning thermo-inflating joints and built-in accessories Turning over to position the cover strips and the oculi 8 Placing the oculi 9 8 Placing pins and plugs 0 Monitoring traceability of orders in the factory Checking the laminated leaves before packing Checking the laminated leaves before dispatching P Tracking-labels for unit upgrading Dispatching orders 4 P

WOODEN DOOR FRAMES 4 8 Factory 8 9 0 Factory DOOR FRAMES AND MENOU WOODEN UNITS Storage of raw materials Part of the facilities Storage of raw materials Speciality: Wooden door frames Speciality: Wooden door frames and units for the trade. Part of the facilities Delignification Built in 00 Built in 0 Storage of raw materials Packing and dispatching Area: 0,000 m (.4 acres) Area:,000 m (.9 acres) Delignification Output capacity: 00 door frames per day Output capacity:,000 door units per day Production monitoring 4 Assembling door units prior to pressing Robot distribution Hook and toggle P8 Assembling the frames View of the assembly line 8 9 P9

Technical Metal Doors Our Technical Metal Doors are at home in all types of industrial environments: they have many optional features and technologies that can be adapted to all your requirements. Find out more about our most recent products P0 P

DOOR UNITS AND TECHNICAL METAL DOORS 4 8 Factory Epoxy-cooking 9 0 oven Manual welding of frames Speciality: Door units and Technical Metal Doors Built in 99 Area: 9,00 m (. acres) Output capacity: panels per day 4 Punching Folding by press Manual welding of frames Painting Epoxy-cooking oven Core fitting Fastening accessories 4 /8 Installing pivots 9 P Quality Control Packing 0 P Pre-dispatch storage area

TECHNICAL METAL DOORS 4 9 Factory Automatic sheet-metal punching Speciality: Door units for emergency and service exits Built in 00 Area:,000 m (.48 acres) Output capacity: 00 door units per day Sheet metal cutting Automatic sheet-metal punching Assembly line Fastening accessories Fastening the split hinges Quality Control 4 P4 P

Vitreous products, hatches & sheath facades Montibert a company specialized in fire-door solutions inside buildings is now part of the Malerba range on offer. Developed in synergy, the Malerba and Montibert products perfectly complement and enrich each other while conforming with the strictest standards. Find out more about our most recent products P P

VITREOUS PRODUCTS, HATCHES & SHEATH FACADES 4 Montibert 9 Installing the glass 8 Closeup of finish 0 Speciality: indoor fire-door solutions Built in 0 Storage of raw materials Area:,00 m (.9 acres) PEFC-certified wood Output capacity: 0 fire-door products per day Overview Order scheduling office 4 Delignification Flow Assembly workshop P8 Installing the glass Closeup of finish 8/9 0 P9

Designed and produced by Jean Vasseur Communication Photos: Mod - J.F. Santoni - Studio Beaumont. This document is not binding; we reserve the right to modify details in the interest of product development January 04 www.malerba.fr Rue Paul Malerba - 940 Cours-la-Ville Tel.: + (0) 4 489 88 - Fax: + (0) 4 489 8 - info@malerba.fr