Planning, Designing, Monitoring and Inspection of Wastewater Treatment Systems of Industries



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International Journal of Chemistry and Chemical Engineering. ISSN 2248-9924 Volume 3, Number 3 (2013), pp. 225-230 Research India Publications http://www.ripublication.com Planning, Designing, Monitoring and Inspection of Wastewater Treatment Systems of Industries Sameer Kumar* and Gaurav Singh** *Pursuing B-tech in Environmental Engineering from Delhi Technological University **Pursuing B-tech in Environmental Engineering from Delhi Technological University. Abstract The fast growing economy, rapid industrialisation and growing urban population in India along with increasing wastewater generation are reasons for concern and reiterate the need for appropriate water management practices.so their are various methods for estimating the amount of wastewater generated through industries. Given below are the estimated of the percentages of water that get consumed in industries and domestic purposes. In this paper we have researched on the topic of various sub heading and we have come up on some statistical data. We have also consider various topics and researched on all of these topics which are Introduction with the wastewater treatment and management such as construction and industrial projects (textile, refinery, power plant etc)., Treatment technologies of wastewater including advanced treatment options, Decentralized methods in treating urban wastewater (existing and emerging), Affair and consult with Common Effluent Treatment Plants, State of art practices for wastewater management. This paper mainly depend on the various Industrial Exposure and research done by us. Keywords: Author details; example; headings; layout; title page.

226 Sameer Kumar & Gaurav Singh Industrial Domestic 22900 13468 9478 4580 17763510 Wastewater gen (mld) BOD Generation (t/d) BOD Discharge (t/d) Comparison of pollution load generation from domestic and industrial sources Mean Hydraulic retention time Q s = = Where V t = volume of reactor + volume of s.s. tank, V r = volume of reactor (aeration tank),v s = volume of s.s tank,q = influent flow rate Mean hydraulics retention time Mean Cell residence time where Q w =Cell wasting rate from reactor,q e =Flow rate from S.S,X e =Cell concentration in S.S effluent Water Demand in 2025 for Industrial purposes Water demand Category 1990 (BCM) 2025(BCM) Irrigation 460 688 Domestic 25 52 Industry+energy 34 80 Total 519 942

Planning, Designing, Monitoring and Inspection of Wastewater Treatment 227 1. Industries Treatment Steel industries Contaminants include hydraulic oils, tallow and particulate solids. Final treatment of iron and steel products before onward sale into manufacturing includes pickling in strong mineral acid to remove rust and prepare the surface for tin or chromium plating or for other surface treatments such as galvanisation or painting. The two acids commonly used are hydrochloric acid and sulfuric acid. Wastewaters include acidic rinse waters together with waste acid. Although many plants operate acid recovery plants, (particularly those using Hydrochloric acid), where the mineral acid is boiled away from the iron salts, there remains a large volume of highly acid ferrous sulfate or ferrous chloride to be disposed of. Many steel industry wastewaters are contaminated by hydraulic oil also known as soluble oil. Iron industries The iron production from its ores involves powerful reduction reactions in blast furnaces. Cooling waters are inevitably contaminated with products especially ammonia and cyanide. Production of coke from coal in coking plants also requires water cooling and the use of water in by-products separation. Food industry Wastewater generated from agricultural and food operations has distinctive characteristics that set it apart from common municipal wastewater managed by public or private sewage treatment plants throughout the world: it is biodegradable and nontoxic, but that has high concentrations of biochemical oxygen demand (BOD) and suspended solids (SS). [1] The constituents of food and agriculture wastewater are often complex to predict due to the differences in BOD and ph in effluents from vegetable, fruit, and meat products and due to the seasonal nature of food processing and postharvesting. Thermal power plant Waste water from thermal power plants includes waste water from water purifiers, waste water from fuel oil pump rooms which is likely to contain oil, water from flue gas desulfurizing facility, domestic waste water from kitchen and sanitation. The major ingredients of such waste water range from acidic and alkaline substances to suspended solids, oil, and soluble iron. It is very rare that waste water contains harmful substances. In thermal power plants, waste water from all equipment is collected at one place and subjected to treatment by high-performance oil separator and coagulating sedimentation. Waste water treatment system in thermal power plants is thus integrated. 2. Introduction with the Wastewater Treatment and Management Such as Construction and Industrial Projects (Textile, Refinery, Power Plant etc). 2.1 Treatment technologies of wastewater including advanced treatment options 1. Thermal powerplant

228 Sameer Kumar & Gaurav Singh 3. Steel Industry Treatment of Water

Planning, Designing, Monitoring and Inspection of Wastewater Treatment 229 4. Diary Industry ZERO discharge with case studies in wastewater 25000 20000 15000 10000 5000 Industrial Domestic 0 Wastewater gen (mld) BOD Generation (t/d) BOD Discharge (t/d) 5. Affair and Consult with Common Effluent Treatment Plants Small-scale industries (SSIs) have a very important role in overall industrial development in India and growth of SSI units has been actively promoted by Government of India to induce balanced economic growth and to distribute the benefits of industrial development in an equitable manner.

230 Sameer Kumar & Gaurav Singh References [1] European Environment Agency. Copenhagen, Denmark. "Indicator: Biochemical oxygen demand in rivers (2001)." [2] Tannery Wastewater Treatment by the Oxygen Activated Sludge Process Mamoru Kashiwaya and Kameo Yoshimoto Journal (Water Pollution Control Federation), Vol. 52, No. 5 (May, 1980), pp. 999-1007 (article consists of 9 pages) Published by: Water Environment Federation [3] Tchobanoglous, G., Burton, F.L., and Stensel, H.D. (2003). Wastewater Engineering (Treatment Disposal Reuse) / Metcalf & Eddy, Inc. (4th ed.). McGraw-Hill Book Company. ISBN 0-07-041878-0. [4] Beychok, Milton R. (1967). Aqueous Wastes from Petroleum and Petrochemical Plants (1st ed.). John Wiley & Sons. LCCN 67019834. [5] Water and Wastewater News, May 2004 <http://wwnonline.com/articles/50898/> [6] American Petroleum Institute (API) (February 1990). Management of Water Discharges: Design and Operations of Oil-Water Separators (1st ed.). American Petroleum Institute.