Table of contents Document code: DPD00288B3 Edted: 20.01.2011 1. Safety 4 1.1 Warnngs 4 1.2 Safety nstructons 6 1.3 Earthng and earth fault protecton 6 1.4 Before runnng the motor 7 2. Recept of delvery 8 2.1 Type desgnaton code 8 2.2 Storage 8 2.3 Mantenance 8 2.4 Warranty 9 2.5 Manufacturer s declaraton of conformty 10 3. Installaton 11 3.1 Mechancal nstallaton 11 3.1.1 Vacon 10 dmensons 12 3.1.2 Coolng 13 3.1.3 EMC levels 13 3.1.4 Changng the EMC protecton class from C2 or C3 to C4 for IT networks 14 3.2 Cablng and connectons 15 3.2.1 Power cablng 15 3.2.2 Control cablng 16 3.2.3 Cable and fuse specfcatons 18 3.2.4 General cablng rules 21 3.2.5 Strppng lengths of motor and mans cables 22 3.2.6 Cable nstallaton and the UL standards 22 3.2.7 Cable and motor nsulaton checks 22 4. Commssonng 23 4.1 Commssonng steps of Vacon 10 23 5. Fault tracng 25 6. Vacon 10 Applcaton Interface 28 6.1 Introducton 28 6.2 Control I/O 30
7. Control panel 32 7.1 General 32 7.2 Dsplay 32 7.3 Keypad 33 7.4 Navgaton on the Vacon 10 control panel 34 7.4.1 Man menu 34 7.4.2 Reference menu 35 7.4.3 Montorng menu 36 7.4.4 Parameter menu 38 7.4.5 Fault hstory menu 39 8. STANDARD applcaton parameters 40 8.1 Quck setup parameters (Vrtual menu, shows when par. 13.1 = 1) 41 8.2 Motor settngs (Control panel: Menu PAR -> P1) 43 8.3 Start/stop setup (Control panel: Menu PAR -> P2) 44 8.4 Frequency references (Control panel: Menu PAR -> P3) 44 8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 45 8.6 Dgtal nputs (Control panel: Menu PAR -> P5) 45 8.7 Analogue nputs (Control panel: Menu PAR -> P6) 46 8.8 Dgtal and analogue outputs (Panel: Menu PAR -> P7) 47 8.9 Protectons (Control panel: Menu PAR -> P9) 48 8.10 Fault autoreset parameters (Panel: Menu PAR -> P10) 49 8.11 PI control parameters (Control panel: Menu PAR -> P12) 50 8.12 Easy usage menu (Control panel: Menu PAR -> P0) 51 8.13 System parameters 51 9. Parameter descrptons 53 9.1 Motor settngs (Control panel: Menu PAR -> P1) 53 9.2 Start/Stop setup (Control panel: Menu PAR -> P2) 58 9.3 Frequency references (Control panel: Menu PAR -> P3) 62 9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 63 9.5 Dgtal nputs (Control panel: Menu PAR -> P5) 67 9.6 Analoque nputs (Control panel: Menu PAR -> P6) 68 9.7 Dgtal and analoque outputs (Panel: Menu PAR -> P7) 69 9.8 Motor thermal protecton (parameters 9.7-9.10) 70 9.9 Fault autoreset parameters (Panel: Menu PAR -> P10) 75 9.10 PI control parameters (Control panel: Menu PAR -> P12) 76 9.11 Easy usage menu (Control panel: Menu PAR -> P9) 79 9.11.1 Termnaton resstor 79 9.11.2 Modbus address area 79 9.11.3 Modbus process data 80
10. Techncal data 82 10.1 Vacon 10 techncal data 82 10.2 Power ratngs 84 10.2.1 Vacon 10 - Mans voltage 115 V 84 10.2.2 Vacon 10 - Mans voltage 208-240 V 84 10.2.3 Vacon 10 - Mans voltage 380-480 V 85 10.2.4 Vacon 10 - Mans voltage 575 V 86 10.3 Brake resstors 86
safety vacon 4 1. SAFETY ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION! Ths manual contans clearly marked cautons and warnngs whch are ntended for your personal safety and to avod any unntentonal damage to the product or connected applances. Please read the nformaton ncluded n cautons and warnngs carefully: = Dangerous voltage Rsk of death or severe njury = General warnng Rsk of damage to the product or connected applances 1.1 Warnngs The components of the power unt of the frequency converter are lve when Vacon 10 s connected to mans. Comng nto contact wth ths voltage s extremely dangerous and may cause death or severe njury. The control unt s solated from the mans potental. The motor termnals U, V, W (T1, T2, T3) and the possble brake resstor termnals -/+ are lve when Vacon 10 s connected to mans, even f the motor s not runnng. The control I/O-termnals are solated from the mans potental. However, the relay output termnals may have a dangerous control voltage present even when Vacon 10 s dsconnected from mans. The earth leakage current of Vacon 10 frequency converters exceeds 3.5mA AC. Accordng to standard EN61800-5-1, a renforced protectve ground connecton must be ensured. If the frequency converter s used as a part of a machne, the machne manufacturer s responsble for provdng the machne wth a man swtch (EN 60204-1). If Vacon 10 s dsconnected from mans whle runnng the motor, t remans lve f the motor s energzed by the process. In ths case the motor functons as a generator feedng energy to the frequency converter. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 1
5 vacon safety After dsconnectng the frequency converter from the mans, wat untl the fan stops and the ndcators on the dsplay go out. Wat 5 more mnutes before dong any work on Vacon 10 connectons. The motor can start automatcally after a fault stuaton, f the autoreset functon has been actvated 1 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
safety vacon 6 1.2 Safety nstructons The Vacon 10 frequency converter has been desgned for fxed nstallatons only. Do not perform any measurements when the frequency converter s connected to the mans. Do not perform any voltage wthstand tests on any part of Vacon 10. The product safety s fully tested at factory. Pror to measurements on the motor or the motor cable, dsconnect the motor cable from the frequency converter. Do not open the cover of Vacon 10. Statc voltage dscharge from your fngers may damage the components. Openng the cover may also damage the devce. If the cover of Vacon 10 s opened, warranty becomes vod. 1.3 Earthng and earth fault protecton The Vacon 10 frequency converter must always be earthed wth an earthng conductor connected to the earthng termnal. See fgure below: The earth fault protecton nsde the frequency converter protects only the converter tself aganst earth faults. If fault current protectve swtches are used they must be tested wth the drve wth earth fault currents that are possble to arse n fault stuatons. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 1
7 vacon safety 1.4 Before runnng the motor Checklst: Before startng the motor, check that the motor s mounted properly and ensure that the machne connected to the motor allows the motor to be started. Set the maxmum motor speed (frequency) accordng to the motor and the machne connected to t. Before reversng the motor shaft rotaton drecton make sure that ths can be done safely. Make sure that no power correcton capactors are connected to the motor cable. 1 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
recept of delvery vacon 8 2. RECEIPT OF DELIVERY After unpackng the product, check that no sgns of transport damages are to be found on the product and that the delvery s complete (compare the type desgnaton of the product to the code below). Should the drve have been damaged durng the shppng, please contact prmarly the cargo nsurance company or the carrer. If the delvery does not correspond to your order, contact the suppler mmedately. 2.1 Type desgnaton code Vacon 0010-1L - 0001-4 Machnery +SMO1 +EMC2 Changes to default setup: +SM01 = API RS-485 -> API Full +EMC2 = EMC C4 -> EMC C2 Verson Voltage ratng 1 = 115 Vac 2 = 208 240Vac 4 = 380 480Vac 6 = 575 Vac Current ratng 2.2 Storage Fgure 2.1: Vacon 10 type desgnaton code Input phase Product range: If the frequency converter s to be kept n store before use make sure that the ambent condtons are acceptable: Storng temperature-40 +70 C Relatve humdty < 95%, no condensaton 2.3 Mantenance In normal operatng condtons, Vacon 10 frequency converters are mantenancefree. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 2
9 vacon recept of delvery 2.4 Warranty Only manufacturng defects are covered by the warranty. The manufacturer assumes no responsblty for damages caused durng or resultng from transport, recept of the delvery, nstallaton, commssonng or use. The manufacturer shall n no event and under no crcumstances be held responsble for damages and falures resultng from msuse, wrong nstallaton, unacceptable ambent temperature, dust, corrosve substances or operaton outsde the rated specfcatons. Nether can the manufacturer be held responsble for consequental damages. The Manufacturer's tme of warranty s 18 months from the delvery or 12 months from the commssonng whchever expres frst (General Condtons NL92/Orgalme S92). The local dstrbutor may grant a warranty tme dfferent from the above. Ths warranty tme shall be specfed n the dstrbutor's sales and warranty terms. Vacon assumes no responsblty for any other warrantes than that granted by Vacon tself. In all matters concernng the warranty, please contact frst your dstrbutor. 2 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
recept of delvery vacon 10 2.5 Manufacturer s declaraton of conformty EU DECLARATION OF CONFORMITY We Manufacturer's name: Vacon Oyj Manufacturer's address: P.O.Box 25 Runsornte 7 FIN-65381 Vaasa Fnland hereby declare that the product Product name: Vacon 10 Frequency Converter Model desgnaton: Vacon 10 1L 0001 1 to 1L 0005 1 Vacon 10 1L 0001 2 to 1L 0009 2 Vacon 10 3L 0001 2 to 3L 0011 2 Vacon 10 3L 0001 4...to 3L 0012 4 Vacon 10 3L 0002 6 to 1L 0011 6 has been desgned and manufactured n accordance wth the followng standards: Safety: EN 61800-5-1 (2003) EMC: EN 61800-3 (2004) and conforms to the relevant safety provsons of the Low Voltage Drectve 2006/95/EC and EMC Drectve 2004/108/EC. It s ensured through nternal measures and qualty control that the product conforms at all tmes to the requrements of the current Drectve and the relevant standards. In Vaasa, 6th of May, 2008 Vesa Las Presdent 2 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 2
11 vacon nstallaton 3. INSTALLATION 3.1 Mechancal nstallaton There are two possble ways to mount Vacon 10 n the wall; ether screw or DIN-ral mountng. The mountng dmensons are gven on the back of the drve and on the followng page. MI1 MI2-3 =M 4 =M 5 Fgure 3.2: Screw mountng 1 2 Fgure 3.3: DIN-ral mountng 3 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
nstallaton vacon 12 3.1.1 Vacon 10 dmensons W2 W3 D2 H1 H2 H3 W1 Fgure 3.4: Vacon 10 dmensons, MI1-MI3 D1 Type H1 H2 H3 W1 W2 W3 D1 D2 MI1 160.1 147 137,3 65,5 37,8 4,5 98,5 7 MI2 195 183 170 90 62,5 5,5 101,5 7 MI3 254,3 244 229,3 100 75 5,5 108,5 7 Table 3.1: Vacon 10 dmensons n mllmetres 24-hour support (0)201 212 575 Emal: vacon@vacon.com 3
13 vacon nstallaton 3.1.2 Coolng Forced ar flow coolng s used n all Vacon 10 drves. Enough free space shall be left above and below the frequency converter to ensure suffcent ar crculaton and coolng. You wll fnd the requred dmensons for free space n the table below: Type Dmensons (mm) A B MI1 100 50 MI2 100 50 MI3 100 50 Table 3.2: Dmensons requred for coolng A Type Coolng ar requred (m 3 /h) MI1 10 MI2 10 MI3 30 Table 3.3: Requred coolng ar B NOTE! See the mountng dmensons on the back of the drve. Leave free space for coolng above (100 mm), below (50 mm), and on the sdes (10 mm) of Vacon 10! (Sde-to-sde nstallaton allowed only f the ambent temperature s below 40 C). 3.1.3 EMC levels EN61800-3 defnes the dvson of frequency converters nto fve classes accordng to the level of electromagnetc dsturbances emtted, the requrements of a power system network and the nstallaton envronment (see below). The EMC class of each product s defned n the type desgnaton code. Category C1: Frequency converters of ths class comply wth the requrements of category C1 of the product standard EN 61800-3 (2004). Category C1 ensures the best EMC characterstcs and t ncludes converters the rated voltage of whch s less than 1000V and whch are ntended for use n the 1st envronment. NOTE: The requrements of class C are fulflled only as far as the conducted emssons are concerned. Category C2: Frequency converters of ths class comply wth the requrements of category C2 of the product standard EN 61800-3 (2004). Category C2 ncludes converters n fxed nstallatons and the rated voltage of whch s less than 1000V. The class C2 frequency converters can be used both n the 1st and the 2nd envronment. 3 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
nstallaton vacon 14 Category C3: Frequency converters of ths class comply wth the requrements of category C3 of the product standard EN 61800-3 (2004). Category C3 ncludes converters the rated voltage of whch s less than 1000V and whch are ntended for use n the second envronment only. Category C4: The drves of ths class do not provde EMC emsson protecton. These knds of drves are mounted n enclosures. Category C4 for IT networks: Frequency converters of ths class fulfl the product standard EN 61800-3 (2004) f ntended to be used n IT systems. In IT systems, the networks are solated from earth, or connected to earth through hgh mpedance to acheve a low leakage current. NOTE: f converters are used wth other supples, no EMC requrements are compled wth. Envronments n product standard EN 61800-3 (2004) Frst envronment: Envronment that ncludes domestc premses. It also ncludes establshments drectly connected wthout ntermedate transformers to a low-voltage power supply network whch supples buldngs used for domestc purposes. NOTE: houses, apartments, commercal premses or offces n a resdental buldng are examples of frst envronment locatons. Second envronment: Envronment that ncludes all establshments other than those drectly connected to a low-voltage power supply network whch supples buldngs used for domestc purposes. NOTE: ndustral areas, techncal areas of any buldng fed from a dedcated transformer are examples of second envronment locatons. 3.1.4 Changng the EMC protecton class from C2 or C3 to C4 for IT networks The EMC protecton class of Vacon 10 frequency converters can be changed from class C2 or C3 to class C4 for IT networks by removng the EMC-capactor dsconnectng screw, see fgure below. Note! Do not attempt to change the EMC level back to class C2 or C3. Even f the procedure above s reversed, the frequency converter wll no longer fulfl the EMC requrements of class C2/C3! 24-hour support (0)201 212 575 Emal: vacon@vacon.com 3
15 vacon nstallaton 3.2 Cablng and connectons 3.2.1 Power cablng Note! Tghtenng torque for power cables s 0.5-0.6 Nm 3~ (230V, 400V) 1~ (230V) Motor out MAINS Strp the plastc cable coatng for 360 earthng MOTOR Fgure 3.5: Vacon 10 power connectons, MI1 3~ (230V, 400V) External brake resstor 3~ (230, 400V) 1~ (230V) 1~ (115V) Motor out L1 L2/N L3 R+ R- U/T1 V/T2 W/T3 Strp the plastc cable coatng for 360 earthng MAINS BRAKE RESISTOR MOTOR Fgure 3.6: Vacon 10 power connectons, MI2 - MI3 3 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
nstallaton vacon 16 3.2.2 Control cablng Attach the support AFTER nstallng the power cables Attach ths plate BEFORE nstallng the power cables Fgure 3.7: Mount the PE- plate and API cable support 24-hour support (0)201 212 575 Emal: vacon@vacon.com 3
17 vacon nstallaton Fgure 3.8: Open the ld Control cable tghtenng torque: 0.4 Nm Strp the plastc cable coatng for 360 earthng Fgure 3.9: Install the control cables. See Chapter 6.3 3 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
nstallaton vacon 18 3.2.3 Cable and fuse specfcatons Use cables wth heat resstance of at least +70 C. The cables and the fuses must be dmensoned accordng to the tables below. Installaton of cables accordng to UL regulatons s presented n Chapter 3.2.6. The fuses functon also as cable overload protecton. These nstructons apply only to cases wth one motor and one cable connecton from the frequency converter to the motor. In any other case, ask the factory for more nformaton. EMC category cat. C2 cat. C3 cat. C4 Mans cable types 1 1 1 Motor cable types 3 2 1 Control cable types 4 4 4 Table 3.4: Cable types requred to meet standards. EMC categores are descrbed n Chapter 3.1.3. Cable type Descrpton Power cable ntended for fxed nstallaton and the specfc 1 mans voltage. Shelded cable not requred. (NKCABLES/MCMK or smlar recommended) Power cable equpped wth concentrc protecton wre and 2 ntended for the specfc mans voltage. (NKCABLES /MCMK or smlar recommended). Power cable equpped wth compact low-mpedance sheld and ntended for the specfc mans voltage. 3 (NKCABLES /MCCMK, SAB/ÖZCUY-J or smlar recommended). *360º earthng of both motor and FC connecton requred to meet the standard Screened cable equpped wth compact low-mpedance sheld 4 (NKCABLES /Jamak, SAB/ÖZCuY-O or smlar). Table 3.5: Cable type descrptons 24-hour support (0)201 212 575 Emal: vacon@vacon.com 3
19 vacon nstallaton Frame Type Fuse [A] Mans cable Cu [mm 2 ] Motor cable Cu [mm 2 ] Termnal cable sze (mn/max) Man termnal [mm 2 ] Earth termnal [mm 2 ] Control termnal [mm 2 ] Relay termnal [mm 2 ] MI2 0001-0004 20 2*2.5+2.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI3 0005 20 2*2.5+2.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 Table 3.6: Cable and fuse szes for Vacon 10, 115V, 1~ Frame Type Fuse [A] Mans cable Cu [mm 2 ] Motor cable Cu [mm 2 ] Termnal cable sze (mn/max) Man termnal [mm 2 ] Earth termnal [mm 2 ] Control termnal [mm 2 ] Relay termnal [mm 2 ] 208-240V, 1~ MI1 0001-0004 10 2*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI2 0005-0007 20 2*2.5+2.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI3 0009 32 2*6+6 3*1.5+1.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5 208-240V, 3~ MI1 0001-0003 6 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI2 0004-0007 10 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI3 0011 20 3*2.5+2.5 3*2.5+2.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5 Table 3.7: Cable and fuse szes for Vacon 10, 208-240V, 1~ and 3~ Frame Type Fuse [A] Mans cable Cu [mm 2 ] Motor cable Cu [mm 2 ] Termnal cable sze (mn/max) Man termnal [mm 2 ] Earth termnal [mm 2 ] Control termnal [mm 2 ] Relay termnal [mm 2 ] MI1 0001-0003 6 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI2 0004-0006 10 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI3 0008-0012 20 3*2.5+2.5 3*2.5+2.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5 Table 3.8: Cable and fuse szes for Vacon 10, 380-480V, 3~ 3 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
nstallaton vacon 20 Frame Type Fuse [A] Mans cable Cu [mm 2 ] Motor cable Cu [mm 2 ] Termnal cable sze (mn/max) Man termnal [mm 2 ] Earth termnal [mm 2 ] Control termnal [mm 2 ] Relay termnal [mm 2 ] MI3 0002-0004 6 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI3 0005-0006 10 3*1.5+1.5 3*1.5+1.5 1.5-4 1.5-4 0.5-1.5 0.5-1.5 MI3 0009 20 3*2.5+2.5 3*2.5+2.5 1.5-6 1.5-6 0.5-1.5 0.5-1.5 Table 3.9: Cable and fuse szes for Vacon 10, 575V Note! To fulfl standard EN61800-5-1, the protectve conductor should be at least 10mm 2 Cu or 16mm 2 Al. Another possblty s to use an addtonal protectve conductor of at least the same sze as the orgnal one. 24-hour support (0)201 212 575 Emal: vacon@vacon.com 3
21 vacon nstallaton 3.2.4 General cablng rules 1 Before startng the nstallaton, check that none of the components of the frequency converter s lve. Place the motor cables suffcently far from other cables: Avod placng the motor cables n long parallel lnes wth other cables If the motor cable runs n parallel wth other cables, the mnmum dstance between the motor cable and other cables s 2 0,3 m. The gven dstance also apples between the motor cables and sgnal cables of other systems. The maxmum length of the motor cables s 30 m The motor cables should cross other cables at an angle of 90 degrees. 3 If cable nsulaton checks are needed, see Chapter 3.2.7. 4 Connectng the cables: Strp the motor and mans cables as advsed n Fgure 3.10. Connect the mans, motor and control cables nto ther respectve termnals, see Fgures 3.5-3.9. Note the tghtenng torques of power cables and control cables gven n page 15 and page 17. For nformaton on cable nstallaton accordng to UL regulatons see Chapter 3.2.6. Make sure that the control cable wres do not come n contact wth the electronc components of the unt If an external brake resstor (opton) s used, connect ts cable to the approprate termnal. Check the connecton of the earth cable to the motor and the frequency converter termnals marked wth Connect the separate sheld of the motor cable to the earth plate of the frequency converter, motor and the supply centre 3 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
nstallaton vacon 22 3.2.5 Strppng lengths of motor and mans cables Earth conductor 8 mm 8 mm 35 mm 20 mm Fgure 3.10: Strppng of cables Note! Strp also the plastc cover of the cables for 360 degree earthng. See Fgures 3.5, 3.6 and 3.9. 3.2.6 Cable nstallaton and the UL standards To meet the UL (Underwrters Laboratores) regulatons, a UL-approved copper cable wth a mnmum heat-resstance of +60/75 C must be used. 3.2.7 Cable and motor nsulaton checks These checks can be performed as follows f motor or cable nsulatons are suspected to be faulty. 1. Motor cable nsulaton checks Dsconnect the motor cable from termnals U/T1, V/T2 and W/T3 of the frequency converter and from the motor. Measure the nsulaton resstance of the motor cable between each phase conductor as well as between each phase conductor and the protectve ground conductor. The nsulaton resstance must be >1MOhm. 2. Mans cable nsulaton checks Dsconnect the mans cable from termnals L1, L2/N and L3 of the frequency converter and from the mans. Measure the nsulaton resstance of the mans cable between each phase conductor as well as between each phase conductor and the protectve ground conductor.the nsulaton resstance must be >1MOhm. 3. Motor nsulaton checks Dsconnect the motor cable from the motor and open the brdgng connectons n the motor connecton box. Measure the nsulaton resstance of each motor wndng. The measurement voltage must equal at least the motor nomnal voltage but not exceed 1000 V. The nsulaton resstance must be >1MOhm. 24-hour support (0)201 212 575 Emal: vacon@vacon.com 3
23 vacon commssonng 4. COMMISSIONING Before commssonng, note the warnngs and nstructons lsted n Chapter 1! 4.1 Commssonng steps of Vacon 10 1 2 Read carefully the safety nstructons n Chapter 1 and follow them. After the nstallaton, make sure that: both the frequency converter and the motor are grounded the mans and motor cables comply wth the requrements gven n Chapter 3.2.3 the control cables are located as far as possble from the power cables (see Chapter, step 2) and the shelds of the shelded cables are connected to protectve earth 3 Check the qualty and quantty of coolng ar (Chapter 3.1.2) 4 Check that all Start/Stop swtches connected to the I/O termnals are n Stop-poston. 5 Connect the frequency converter to mans Note: The followng steps are vald f you have API Full or API Lmted Applcaton Interface n your Vacon 10. 6 Set the parameters of group 1 accordng to the requrements of your applcaton. At least the followng parameters should be set: motor nomnal voltage (par. 1.1) motor nomnal frequency (par. 1.2) motor nomnal speed (par. 1.3) motor nomnal current (par. 1.4) You wll fnd the values needed for the parameters on the motor ratng plate 4 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
commssonng vacon 24 Perform test run wthout motor. Perform ether Test A or Test B: 7 8 9 10 A) Control from the I/O termnals: Turn the Start/Stop swtch to ON poston. Change the frequency reference (potentometer) Check n the Montorng Menu that the value of Output frequency changes accordng to the change of frequency reference. Turn the Start/Stop swtch to OFF poston B) Control from the keypad: Select the keypad as the control place wth par 2.5. You can also move to keypad control by pressng the navgaton wheel for 5 seconds. Push the Start button on the keypad Check n the Montorng Menu that the value of Output frequency changes accordng to the change of frequency reference Push the Stop button on the keypad Run the no-load tests wthout the motor beng connected to the process, f possble. If ths s not possble, secure the safety of each test pror to runnng t. Inform your co-workers of the tests. Swtch off the supply voltage and wat up untl the drve has stopped. Connect the motor cable to the motor and to the motor cable termnals of the frequency converter. See to that all Start/Stop swtches are n Stop postons. Swtch the mans ON Repeat test 7A or 7B Perform an dentfcaton run (see par. 1.18), especally f the applcaton requres a hgh startup torque or a hgh torque wth low speed. Connect the motor to the process (f the no-load test was run wthout the motor beng connected) Before runnng the tests, make sure that ths can be done safely. Inform your co-workers of the tests. Repeat test 7A or 7B. 24-hour support (0)201 212 575 Emal: vacon@vacon.com 4
25 vacon fault tracng 5. FAULT TRACING Note: The fault codes lsted n ths chapter are vsble f the Applcaton Interface has a dsplay, lke e.g. n API FULL or API LIMITED or f a personal computer has been connected to the drve When a fault s detected by the frequency converter control electroncs, the drve s stopped and the symbol F together wth the ordnal number of the fault and the fault code appear on the dsplay n the followng format, e.g: F1 02 Fault code(02=overvoltage) Fault ordnal number (F1=latest fault) The fault can be reset by pressng the Stop button on the control keypad or va the I/ O termnal or feldbus. The faults wth tme labels are stored n the Fault hstory menu whch can be browsed. The dfferent fault codes, ther causes and correctng actons are presented n the table below. Fault code Fault name Possble cause Correctng actons 1 Overcurrent 2 Overvoltage 3 Earth fault Table 5.10: Fault codes Frequency converter has detected too hgh a current (>4*I N ) n the motor cable: sudden heavy load ncrease short crcut n motor cables unsutable motor The DC-lnk voltage has exceeded the nternal safety lmt: too short a deceleraton tme hgh overvoltage spkes n mans Current measurement has detected extra leakage current at start: nsulaton falure n cables or motor Check loadng. Check motor sze. Check cables. Increase the deceleraton tme (P.4.3) Check motor cables and motor 6 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
fault tracng vacon 26 Fault code Fault name Possble cause Correctng actons 8 System fault 9 Undervoltage 11 13 14 Output phase supervson Frequency converter undertemperature Frequency converter overtemperature 15 Motor stalled 16 Motor overtemperature 17 Motor underload Table 5.10: Fault codes component falure faulty operaton The DC-lnk voltage has gone below the nternal safety lmt: most probable cause: too low a supply voltage frequency converter nternal fault Power outages Current measurement has detected that there s no current n one motor phase Heat snk temperature s under - 10 C Heat snk s overheated. Motor stall protecton has trpped Motor overheatng has been detected by frequency converter motor temperature model. Motor s overloaded Motor underload protecton has trpped Reset the fault and restart. Should the fault re-occur, contact the dstrbutor near to you NOTE! If fault F8 occurs, fnd out the subcode of the fault from the Fault Hstory menu under M (mnutes)! In case of temporary supply voltage break reset the fault and restart the frequency converter. Check the supply voltage. If t s adequate, an nternal falure has occurred. Contact the dstrbutor near to you Check motor cable and motor Check the ambent temperature Check that the coolng ar flow s not blocked. Check the ambent temperature. Make sure that the swtchng frequency s not too hgh n relaton to ambent temperature and motor load. Check that the motor s able to rotate freely Decrease the motor load. If no motor overload exsts, check the temperature model parameters. Check motor and load, e.g. for broken belts or dry pumps 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 6
27 vacon fault tracng Fault code Fault name Possble cause Correctng actons 22 EEPROM checksum fault 25 Mcrocontroller watchdog fault 27 Back EMF protecton 34 Internal bus communcaton 35 Applcaton fault 41 IGBT Overtemperature 50 Analogue nput I n < 4mA (selected sgnal range 4 to 20 ma) 51 External fault 53 Feldbus fault Parameter save fault faulty operaton component falure faulty operaton component falure Drve has detected that the magnetzed motor s runnng n start stuaton A rotatng PM-motor Ambent nterference or defectve hardware Applcaton s not workng properly Overtemperature alarm s ssued when the IGBT swtch temperature exceeds 110 C Current at the analogue nput s < 4mA control cable s broken or loose sgnal source has faled Dgtal nput fault. Dgtal nput has been programmed as external fault nput and ths nput s actve. The data connecton between the feldbus Master and the feldbus of the drve broken 57 Idenfcaton fault Identfcaton run has faled. Table 5.10: Fault codes Contact the dstrbutor near to you Reset the fault and restart. Should the fault re-occur, contact the dstrbutor near to you. Make sure that there s no rotatng PM-motor when the start command s gven. Should the fault re-occur, contact the dstrbutor near to you. Contact the dstrbutor near to you Check loadng. Check motor sze. Make dentfcaton run. Check the current loop crcutry Check nstallaton. If nstallaton s correct contact the nearest Vacon dstrbutor. Run command was removed before completon of dentfcaton run. Motor s not connected to frequency converter. There s load on motor shaft 6 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
vacon 10 ap vacon 28 6. VACON 10 APPLICATION INTERFACE 6.1 Introducton There are three versons of Applcaton Interfaces (API) avalable for the Vacon 10 drve: API Full API Lmted API RS-485 (Modbus RTU) 6 Dgtal nputs 3 Dgtal nputs 1 Dgtal nput 2 Analogue nputs 1 Analogue nput 1 Relay output 1 Analogue output 1 Relay output RS-485 Interface 1 Dgtal output RS-485 Interface 2 Relay outputs RS-485 Interface Table 6.1: Avalable Applcaton Interfaces Ths secton provdes you wth a descrpton of the I/O-sgnals for these versons and nstructons for usng the Vacon 10 general purpose applcaton. The frequency reference can be selected from the analogue nputs, feldbus, preset speeds or keypad. Basc propertes: Dgtal nputs DI1 DI6 are freely programmable. The user can assgn a sngle nput to many functons Dgtal-, relay- and analogue outputs are freely programmable Analogue nput 1 can be programmed as current or voltage nput n API Lmted verson Specal features n all API versons: Programmable Start/Stop and Reverse sgnal logc Reference scalng. Programmable start and stop functons DC-brake at start and stop Programmable U/f curve Adjustable swtchng frequency Autoreset functon after fault Protectons and supervsons (all fully programmable; off, alarm, fault): 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 6
29 vacon vacon 10 ap Current sgnal nput fault External fault Undervoltage fault Earth fault Motor thermal, stall and underload protecton Feldbus communcaton Specal features n API Full and API Lmted: 8 preset speeds Analogue nput range selecton, sgnal scalng and flterng PI-controller 6 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
vacon 10 ap vacon 30 6.2 Control I/O ma Reference Potentometer:1~ 10K +/- 5% Termnal Sgnal Factory preset Descrpton 1 +10Vre Ref. voltage out Maxmum load 10 ma 2 AI1 Analog sgnal n 1 Freq. reference P) 0 - +10 V R = 200 k Ω (mn) 3 GND I/O sgnal ground 6 24Vout 24V output for DI's ±20 %, max. load 50 ma 7 GND I/O sgnal ground 8 DI1 Dgtal nput 1 Start forward P) 0 - +30 V R = 12 kωmn 9 DI2 Dgtal nput 2 Start reverse P) 10 DI3 Dgtal nput 3 Preset speed B0 P) A A RS485 sgnal A FB Communcaton Postve B B RS485 sgnal B FB Communcaton Negatve 4 AI2 Analog sgnal n 2 PI actual value P) 0(4) - 20 ma, R = 200Ω 5 GND I/O sgnal ground 13 GND I/O sgnal ground 14 DI4 Dgtal nput 4 Preset speed B1 P) 0 - +30 V R = 12 k Ω 15 DI5 Dgtal nput 5 Fault reset P) (mn) 16 DI6 Dgtal nput 6 Dsable PI contr. P) 18 AO Output frequency P) 0(4) - 20 ma, RL = 500Ω 20 DO Dgtal sgnal out Actve = READY P) Open collector, max. load 48V/50mA 22 RO 13 Relay out 1 Actve = RUN P) Max. swtchng load: 23 RO 14 250Vac/2A or 250Vdc/ 0,4A 24 RO 22 Relay out 2 Actve = FAULT P) Max. swtchng load: 25 RO 21 26 RO 24 API FULL 250Vac/2A or 250Vdc/ 0,4A Table 6.2: Vacon 10 General purpose applcaton default I/O confguraton and connectons for API FULL verson P) = Programmable functon, see parameter lsts and descrptons, chapters 8 and 9. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 6
31 vacon vacon 10 ap API LIMITED Termnal Sgnal Factory preset Descrpton 1 +10Vre Ref. voltage out Maxmum load 10 ma 2 AI1 Analog sgnal n 1 Freq. reference P) Can be changed to 0(4)mA - 20mA current nput wth the dp swtch (see ch. 9.12.1) 0 - +10 V R = 200 k Ω 3 GND I/O sgnal ground 6 24Vout 24V output for DI's ±20 %, max. load 50 ma 7 GND I/O sgnal ground 8 DI1 Dgtal nput 1 Start forward P) 0 - +30 V R = 12 kωmn 9 DI2 Dgtal nput 2 Start reverse P) 10 DI3 Dgtal nput 3 Preset speed B0 P) A A RS485 sgnal A FB Communcaton Postve B B RS485 sgnal B FB Communcaton Negatve 24 RO 22 Relay out 2 ACTIVE (Relay Max. swtchng load: 25 RO 21 opened) = FAULT P) 250Vac/2A or 250Vdc/ 0,4A Table 6.3: Vacon 10 General purpose applcaton default I/O confguraton and connectons for API LIMITED verson P) = Programmable functon, parameter lsts and descrptons, chapters 8 and 9. API RS-485 Termnal Sgnal Factory preset Descrpton 3 GND I/O sgnal ground 6 24Vout 24V output for DI's ±20 %, max. load 50 ma 7 GND I/O sgnal ground 8 DI1 Dgtal nput 1 1 = Start forward 0 - +30 V R = 12 kωmn A A RS485 sgnal A FB Communcaton Postve B B RS485 sgnal B FB Communcaton Negatve 24 RO 22 Relay out 2 ACTIVE (Relay Max. swtchng load: 25 RO 21 opened) = FAULT P) 250Vac/2A or 250Vdc/ 0,4A Table 6.4: Vacon 10 General purpose applcaton default I/O confguraton and connectons for API RS-485 verson P) = Programmable functon, parameter lsts and descrptons, chapters 8 and 9. 6 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
control panel vacon 32 7. CONTROL PANEL 7.1 General The Vacon 10 API Full and API Lmted versons have smlar control panels. The panel s ntegrated to the drve consstng of correspondng applcaton card and an overlay on the drve cover wth status dsplay and button clarfcatons. The Control panel conssts of an LCD dsplay wth backlght and a keypad ncludng a navgaton wheel, a green START button and a red STOP button (see Fgure 7.11). 7.2 Dsplay The dsplay ncludes 14-segment and 7-segment blocks, arrowheads and clear text unt symbols. The arrowheads, when vsble, ndcate some nformaton about the drve, whch s prnted n clear text on the overlay (numbers 1 14 n the fgure below). The arrowheads are grouped n 3 groups wth the followng meanngs and Englsh overlay texts (see Fgure 7.11): Group 1-5; Drve status 1= Drve s ready to start (READY) 2= Drve s runnng (RUN) 3= Drve has stopped (STOP) 4= Alarm condton s actve (ALARM) 5= Drve has stopped due to a fault (FAULT) Group 6-10; Control selectons 6= Motor s rotatng forward (FWD) 7= Motor s rotatng reverse (REV) 8= I/O termnal block s the selected control place (I/O) 9= Keypad s the selected control place (KEYPAD) 10= Feldbus s the selected control place (BUS) Group 11-14; Navgaton man menu 11= Reference man menu (REF) 12= Montorng man menu (MON) 13= Parameter man menu (PAR) 14= Fault hstory man menu (FLT) 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 7
33 vacon control panel 1 2 3 4 5 11 12 13 14 Navgaton wheel Stop button 6 7 8 9 10 Start button 7.3 Keypad Fgure 7.11: Vacon 10 Control panel The keypad secton of the control panel conssts of a navgaton wheel and START and STOP buttons (see Fgure 7.11). The navgaton wheel s used for navgatng on the panel dsplay, but t also works as a reference potentometer when KEYPAD has been selected as the control place of the drve. The wheel has two separate functons; - rotatng the wheel e.g. for changng parameter value (12 steps / round) - pressng the wheel e.g. for acceptng the new value. The drve stops always, regardless of the selected control place, by pressng the keypad STOP button. The drve starts by pressng the keypad START button, but only f the selected control place s KEYPAD. NOTE! You can quckly change the actve control place from remote (I/O or feldbus) to local (keypad) by pressng the navgaton wheel for about 5 seconds! 7 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
control panel vacon 34 7.4 Navgaton on the Vacon 10 control panel Ths chapter provdes you wth nformaton on navgatng the menus on Vacon 10 and edtng the values of the parameters. 7.4.1 Man menu The menu structure of Vacon 10 control software conssts of a man menu and several submenus. Navgaton n the man menu s shown below: READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REFERENCE MENU REF REF Dsplays the MON keypad reference MON value regardless of the selected PAR FLT PUSH PAR FLT Hz Hz control place. FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS ROTATE MONITORING MENU In ths menu you can browse the montorng values. REF MON PA R FLT READY RUN STOP ALARM FAULT FWD REV I/O KEYPAD BUS PUSH REF MON PAR FLT READY RUN STOP ALARM FAULT FWD REV I/O KEYPAD BUS ROTATE PARAMETER MENU In ths menu you can browse and edt the parameters. REF MON PAR FLT READY RUN STOP ALARM FAULT FWD REV I/O KEYPAD BUS REF MON PAR PUSH FLT READY RUN STOP ALARM FAULT FWD REV I/O KEYPAD BUS ROTATE FAULT HISTORY MENU Here you wll be able to browse through the faults occurred. REF MON PAR FLT READY RUN STOP ALARM FAULT FWD REV I/O KEYPAD BUS REF MON PAR PUSH FLT READY RUN STOP ALARM FAU LT FWD REV I/O KEYPAD BUS Fgure 7.12: The man menu of Vacon 10 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 7
35 vacon control panel 7.4.2 Reference menu READY RUN STOP ALARM FAULT REF MON PAR Hz FLT FWD REV I/O KEYPAD BUS Push to enter edt mode Change value Push to confrm Fgure 7.13: Reference menu dsplay Move to the reference menu wth the navgaton wheel (see Fgure 7.12). The reference value can be changed wth the navgaton wheel as shown n Fgure 7.13. The reference value follows the rotaton contnuously (= wthout separate new value acceptance). 7 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
control panel vacon 36 7.4.3 Montorng menu Alternates n the dsplay READY RUN STOP ALARM FAULT REF MON PAR Hz FLT FWD REV I/O KEYPAD BUS Browse M1.1 - M1.20 Fgure 7.14: Montorng menu dsplay Montorng values mean actual values of measured sgnals as well as statuses of some control settngs. They are vsble n API Full and Lmted dsplay, but they cannot be edted. The montorng values are lsted n Table 7.15. Pushng the navgaton wheel once n ths menu takes the user to the next level, where the montorng value, e.g. M1.11 and value are vsble (see Fgure 7.12). The montorng values can be browsed by rollng the navgaton wheel clockwse, as shown n Fgure 7.14. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 7
37 vacon control panel Code Montorng sgnal Unt ID Descrpton M1.1 Output frequency Hz 1 Frequency to the motor M1.2 Frequency reference Hz 25 M1.3 Motor shaft speed rpm 2 Calculated motor speed M1.4 Motor current A 3 Measured motor current M1.5 Motor torque % 4 Calculated actual/nomnal torque of the motor M1.6 Motor power % 5 Calculated actual/nomnal power of the motor M1.7 Motor voltage V 6 Motor voltage M1.8 DC-lnk voltage V 7 Measured DC-lnk voltage M1.9 Unt temperature C 8 Heat snk temperature M1.10 Motor temperature % Calculated motor temperature M1.11 Analogue nput 1 % 13 AI1 value M1.12 Analogue nput 2 % 14 AI2 value ONLY IN API FULL! M1.13 Analogue output % 26 AO1 ONLY IN API FULL! M1.14 DI1, DI2, DI3 15 Dgtal nput statuses M1.15 DI4, DI5, DI6 16 Dgtal nput statuses ONLY IN API FULL! M1.16 RO1, (also RO2, DO n API FULL) 17 Relay/dgtal output statuses M1.17 PI setpont % 20 In percent of the maxmum process reference M1.18 PI feedback % 21 In percent of the maxmum actual value M1.19 PI error value % 22 In percent of the maxmum error value M1.20 PI Output % 23 In percent of the maxmum output value Table 7.15: Vacon 10 montorng sgnals 7 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
control panel vacon 38 7.4.4 Parameter menu In Parameter menu only the Quck setup parameter lst s shown by default. By gvng the value 0 to the parameter 13.1, t s possble to open other advanced parameter groups. The parameter lsts and descrptons can be found n chapters 8 and 9. The followng fgure shows the parameter menu vew: Alternates n the dsplay READY RUN STOP ALARM FAULT REF MON PAR Hz FLT FWD REV I/O KEYPAD BUS Browse P1.1 -> Push to enter edt mode Change value Push to confrm Fgure 7.15: Parameter menu 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 7
39 vacon control panel 7.4.5 Fault hstory menu READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS Push READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS Browse faults 1-9 READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS Push READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS Fgure 7.16: Fault hstory menu Browse for days (D), hours (H) and mnutes (M) In Fault hstory menu you can browse through 9 latest faults (see Fgure 7.16). If a fault s actve, the relevant fault number (e.g. F1 02) alternates n the dsplay wth man menu. When you browse between the faults, the fault codes of actve faults are blnkng. The actve faults can be reset by pressng the STOP button for 1 tme. If the fault cannot be reset, the blnkng contnues. It s possble to navgate n the menu structure also when there are actve faults present, but the dsplay returns automatcally to the fault menu f buttons or navgaton wheel are not pressed or navgaton s not rotated. The operatng date, hour and mnute values at the fault nstant are shown n the value menu (operatng hours = dsplayed readng). Note! The whole fault hstory can be cleared by pressng STOP button for 5 sec tme when the drve s stopped and Fault hstory menu s selected n the dsplay. See Chapter 5 for fault descrptons 7 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 40 8. STANDARD APPLICATION PARAMETERS On the next pages you can fnd the lsts of parameters wthn the respectve parameter groups. The parameter descrptons are gven n Chapter 9. NOTE: Parameters can only be changed when drve s n stop mode! Explanatons: Code: Locaton ndcaton on the keypad; Shows the operator the present Montorng value number or Parameter number Parameter: Name of montorng value or parameter Mn: Mnmum value of parameter Max: Maxmum value of parameter Unt: Unt of parameter value; gven f avalable Default: Factory preset value ID: ID number of the parameter (used wth feldbus control) More nformaton on ths parameter avalable n chapter 9: Parameter descrptons clck on the parameter name. NOTE: Ths manual s for Vacon 10 standard applcaton only. If you are usng a specal applcaton, please download the approprate user manual on http://www.vacon.com -> Support & Downloads. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
41 vacon parameters 8.1 Quck setup parameters (Vrtual menu, shows when par. 13.1 = 1) Code Parameter Mn Max Unt Default ID Note P1.1 P1.2 P1.3 P1.4 Motor nomnal voltage Motor nomnal frequency Motor nomnal speed Motor nomnal current 180 690 V 230 400 575 110 30 320 Hz 50,00 111 300 20000 rpm 1440 112 0,2 x I Nunt 2,0 x I Nunt A I Nunt 113 P1.5 Motor cos 0,30 1,00 0,85 120 P1.7 Current lmt 0,2 x I Nunt 2 x I Nunt A 1,5 x I Nunt 107 P1.15 Torque boost 0 1 0 109 P2.1 ϕ Remote control place 1 2 1 172 Check ratng plate on the motor Check ratng plate on the motor Default apples for a 4- pole motor. Check ratng plate on the motor Check ratng plate on the motor 0 = Not used 1 = Used 1 = I/O termnal 2 = Feldbus (one selecton removed) P2.2 Start functon 0 1 0 505 0 = Ramp 1 = Flyng start P2.3 Stop functon 0 1 0 506 0 = Coastng 1 = Ramp P3.1 Mn frequency 0,00 P3.2 Hz 0,00 101 P3.2 Max frequency P3.1 320 Hz 50,00 102 P3.3 I/O reference 0 4 3 117 P3.4 Preset speed 0 0,00 P3.2 Hz 5,00 124 P3.5 Preset speed 1 0,00 P3.2 Hz 10,00 105 P3.6 Preset speed 2 0,00 P3.2 Hz 15,00 106 P3.7 Preset speed 3 0,00 P3.2 Hz 20,00 126 P4.2 Acceleraton tme 0,1 3000 s 1,0 103 Table 8.1: Quck setup parameters 0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Feldbus Reference 3 = AI1 (API FULL & LIMITED) 4 = AI2 (API FULL) Actvated by dgtal nputs Actvated by dgtal nputs Actvated by dgtal nputs Actvated by dgtal nputs Acceleraton tme from 0 Hz to maxmum frequency 8 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 42 Code Parameter Mn Max Unt Default ID Note P4.3 Deceleraton tme 0,1 3000 s 1,0 104 P6.1 AI1 Sgnal range 0 3 0 379 P6.5 AI2 Sgnal range (API Full only) 2 3 3 390 Deceleraton tme from maxmum frequency to 0 Hz. API FULL and LIMITED: 0 = Voltage 0 10 V 1 = Voltage 2 10 V API LIMITED ONLY: 2 = Current 0 20 ma 3 = Current 4 20 ma NOTE: When usng API LIMITED, select the voltage/current range also wth the dp swtch 2 = Current 0 20 ma 3 = Current 4 20 ma P10.4 Fault autoreset 0 1 0 731 0 = Not used 1 = Used P13.1 Parameter conceal Table 8.1: Quck setup parameters 0 1 1 115 0 = All parameters vsble 1 = Only quck setup parameter group vsble 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
43 vacon parameters 8.2 Motor settngs (Control panel: Menu PAR -> P1) Code Parameter Mn Max Unt Default ID Note P1.1 P1.2 P1.3 P1.4 Motor nomnal voltage Motor nomnal frequency Motor nomnal speed Motor nomnal current 180 690 V 230 400 575 NOTE! These parameters are shown, when P13.1 = 0. 110 Check ratng plate on the motor 30 320 Hz 50,00 111 Check ratng plate on the motor 300 20000 rpm 1440 112 0,2 x I Nunt 2,0 x I Nunt Default apples for a 4-pole motor. A I Nunt 113 Check ratng plate on the motor P1.5 Motor cos 0,30 1,00 0,85 120 Check ratng plate on the motor P1.7 Current lmt P1.8 Motor control mode 0,2 x I Nunt 2 x I Nunt A 1,5 x I Nunt 107 0 1 0 600 P1.9 U/f rato selecton 0 2 0 108 P1.10 P1.11 P1.12 P1.13 Feld weakenng pont Voltage at feld weakenng pont U/f curve mdpont frequency U/f curve mdpont voltage 30,00 320 Hz 50,00 602 10,00 200 % 100,00 603 0,00 P1.10 Hz 50,00 604 0,00 P1.11 % 100,00 605 P1.14 Output voltage at zero frequency 0,00 40,00 % 0,00 606 P1.15 Torque boost 0 1 0 109 P1.16 ϕ Swtchng frequency 1,5 16,0 khz 6,0 601 P1.17 Brake chopper 0 2 0 504 Motor dentfcaton P1.18 Table 8.2: Motor settngs Only n API FULL & LIMITED 0 1 0 631 0 = Frequency control 1 = Speed control 0 = Lnear 1 = Squared 2 = Programmable % of Nomnal voltage of the motor % of Nomnal voltage of the motor % of Nomnal voltage of the motor 0 = Not used 1 = Used 0=Dsabled 1=Used n Run state 2=Used n Run and Stop state 1=Identfcaton wthout run after start command 8 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 44 8.3 Start/stop setup (Control panel: Menu PAR -> P2) Code Parameter Mn Max Unt Default ID Note P2.1 Remote control place 1 2 1 172 1 = I/O termnal 2 = Feldbus (keypad control s actvated wth par. 2.5) P2.2 Start functon 0 1 0 505 0 = Ramp 1 = Flyng start P2.3 Stop functon 0 1 0 506 0 = Coastng 1 = Ramp P2.4 Start/Stop logc 0 3 0 300 P2.5 Local/remote 0 1 211 0 = Remote 1 = Keypad Table 8.3: Start/stop setup Start sgnal 1 Start sgnal 2 (Default DI1) (Default DI2) 0 Start Fwd Start reverse 1 Start Reverse 2 Start Pulse Stop Pulse 3 Start Fwd Start Rv REAF REAF 8.4 Frequency references (Control panel: Menu PAR -> P3) Code Parameter Mn Max Unt Default ID Note P3.1 Mn frequency 0,00 P3.2 Hz 0,00 101 P3.2 Max frequency P3.1 320 Hz 50,00 102 P3.3 I/O reference 0 4 3 117 NOTE! These parameters are shown, when P13.1 = 0. 0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Feldbus Reference 3 = AI1 (API FULL & LIMITED) 4 = AI2 (API FULL) P3.4 Preset speed 0 0,00 P3.2 Hz 5,00 124 Actvated by dgtal nputs P3.5 Preset speed 1 0,00 P3.2 Hz 10,00 105 Actvated by dgtal nputs P3.6 Preset speed 2 0,00 P3.2 Hz 15,00 106 Actvated by dgtal nputs P3.7 Preset speed 3 0,00 P3.2 Hz 20,00 126 Actvated by dgtal nputs P3.8 Preset speed 4 0,00 P3.2 Hz 25,00 127 Actvated by dgtal nputs P3.9 Preset speed 5 0,00 P3.2 Hz 30,00 128 Actvated by dgtal nputs P3.10 Preset speed 6 0,00 P3.2 Hz 40,00 129 Actvated by dgtal nputs P3.11 Preset speed 7 0,00 P3.2 Hz 50,00 130 Actvated by dgtal nputs Table 8.4: Frequency references 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
45 vacon parameters 8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) Code Parameter Mn Max Unt Default ID Note P4.1 Ramp shape 0,0 10,0 s 0,0 500 0 = Lnear >0 = S-curve ramp tme P4.2 Acceleraton tme 0,1 3000 s 1,0 103 P4.3 Deceleraton tme 0,1 3000 s 1,0 104 P4.4 DC brakng current P4.5 P4.6 P4.7 DC brakng tme at start Frequency to start DC brakng durng ramp stop DC brakng tme at stop 0.2 x I Nunt 2 x I Nunt A Vares 507 0,00 600.00 s 0 516 0,10 10,00 Hz 1,50 515 0,00 600.00 s 0 508 P4.8 Flux brake 0 3 520 0 = DC brake s off at start 0 = DC brake s off at stop 0 = Off 2 = Chopper 1 = On 3 = Full mode P4.9 Flux brakng current 0 7,4 A 519 P4.10 Ramp shape 2 0,0 10,0 s 0,0 501 0 = Lnear >0 = S-curve ramp tme P4.11 Acceleraton tme 2 0,1 3000 s 1,0 502 P4.12 Deceleraton tme 2 0,1 3000 s 1,0 503 Table 8.5: Motor control parameters 8.6 Dgtal nputs (Control panel: Menu PAR -> P5) Code Parameter Mn Max Unt Default ID Note P5.1 Start sgnal 1 0 6 1 403 0 = Not used 1 = DI1 2 = DI2 Only n API FULL & LIMITED 3 = DI3 4 = DI4 Only n API FULL 5 = DI5 6 = DI6 P5.2 Start sgnal 2 0 6 2 404 As parameter 5.1 P5.3 Reverse 0 6 0 412 As parameter 5.1 P5.4 Ext. fault Close 0 6 0 405 As parameter 5.1 Table 8.6: Dgtal nputs 8 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 46 Code Parameter Mn Max Unt Default ID Note P5.5 Ext. fault Open 0 6 0 406 As parameter 5.1 P5.6 Fault reset 0 6 5 414 As parameter 5.1 P5.7 Run enable 0 6 0 407 As parameter 5.1 P5.8 Preset speed B0 0 6 3 419 As parameter 5.1 P5.9 Preset speed B1 0 6 4 420 As parameter 5.1 P5.10 Preset speed B2 0 6 0 421 As parameter 5.1 P5.11 Dsable PI 0 6 6 1020 As parameter 5.1 P5.12 Force to I/O 0 Ramp tme P5.13 select Table 8.6: Dgtal nputs 1 (FULL & LIMITED 6 (RS485) 0 409 As parameter 5.1 0 6 0 408 As parameter 5.1 8.7 Analogue nputs (Control panel: Menu PAR -> P6) Code Parameter Mn Max Unt Default ID Note Only n API FULL & LIMITED P6.1 AI1 Sgnal range 0 3 0 379 API FULL and LIMITED: 0 = Voltage 0 10 V 1 = Voltage 2 10 V API LIMITED ONLY: 2 = Current 0 20 ma 3 = Current 4 20 ma NOTE: When usng API LIMITED, select the voltage/current range also wth the dp swtch P6.2 AI1 flter tme 0,0 10,0 s 0,1 378 0 = no flterng P6.3 AI1 Custom mn -100,0 100,0 % 0,0 380 0,0 = no mn scalng P6.4 AI1 Custom max -100,0 100,0 % 100,0 381 100,0 = no max scalng Only n API FULL P6.5 AI2 sgnal range 2 3 3 390 2 = Current 0 20 ma 3 = Current 4 20 ma P6.6 AI2 flter tme 0,0 10,0 s 0,1 389 0 = no flterng P6.7 AI2 Custom mn -100,0 100,0 % 0,0 391 0,0 = no mn scalng P6.8 AI2 Custom max -100,0 100,0 % 100,0 392 100,0 = no max scalng Table 8.7: Analoque nputs 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
47 vacon parameters 8.8 Dgtal and analogue outputs (Control panel: Menu PAR -> P7) Code Parameter Mn Max Unt Default ID Selectons P7.1 P7.2 P7.3 P7.4 P7.5 Relay output 1 content Relay output 2 content Dgtal output 1 content Analogue output functon Analogue output mnmum Only n API FULL 0 11 2 313 In all API versons 0 = Not used 1 = Ready 2 = Run 3 = Fault 4 = Fault Inverted 5 = Alarm 6 = Reversed 7 = At Speed 8 = Motor Regulator Actve 9 = FBControlWord.B13 10 = FBControlWord.B14 11 = FBControlWord.B15 0 11 3 314 As parameter 7.1 Only n API FULL 0 11 1 312 As parameter 7.1 0 4 1 307 0 1 1 310 0 = 0 ma 1= 4 ma Only n API Lmted 0 = Not n use 1 = Output freq. (0-f max ) 2 = Output current (0- I nmotor ) 3 = Torque (0-Nomnal torque) 4 = PI controller output P7.6 Relay 2 nvert 0 1 0 489 1= Relay 2 nverted Table 8.8: Dgtal and analogue outputs 8 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 48 8.9 Protectons (Control panel: Menu PAR -> P9) Code Parameter Mn Max Unt Default ID Note P9.1 P9.2 P9.3 Response to 4mA reference fault Response to undervoltage fault Earth fault protecton 1 2 1 700 1 2 2 727 1 2 2 703 P9.4 Stall protecton 1 2 1 709 P9.5 P9.7 P9.8 P9.9 P9.10 Underload protecton Thermal protecton of the motor Motor ambent temperature Motor coolng factor at zero speed Motor thermal tme constant Motor Phase P9.11 Supervson Table 8.9: Protectons 1 2 1 713 1 2 2 704-20 100 C 40 705 0,0 150,0 % 40,0 706 1 200 mn 45 707 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 1 = Alarm 2 = Fault, stop acc. to P2.3 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 = No response 1 = Alarm 2 = Fault, stop acc. to P2.3 0 2 unt 2 702 Descrpton NOTE! These parameters are shown, when P13.1 = 0. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
49 vacon parameters 8.10 Fault autoreset parameters (Control panel: Menu PAR -> P10 ) Code Parameter Mn Max Unt Default ID Note P10.1 Wat tme 0,10 10,00 s 0,50 717 P10.2 Tral tme 0,00 90,00 (FULL & LIMITED) 60,00 (RS485) s 30,00 718 Delay before automatc restart after a fault has dsappeared Defnes the tme before the frequency converter tres to automatcally restart the motor after the fault has dsappeared P10.3 Start functon 0 2 0 719 0 = Ramp 1 = Flyng start 2 = Accordng to P4.2 Affects only to start after autoreset! P10.4 Fault autoreset 0 1 0 731 0 = Dsabled 1 = Enabled Table 8.10: Fault autoreset parameters NOTE! These parameters are shown, when P13.1 = 0. 8 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 50 8.11 PI control parameters (Control panel: Menu PAR -> P12) Code Parameter Mn Max Unt Default ID Note P12.1 PI actvaton 0 2 0 163 0 = Not used 1 = PI for motor control 2 = PI for external use (Only n API FULL) P12.2 PI controller gan 0,0 1000 % 100,0 118 P12.3 P12.4 PI controller I- tme Keypad PI reference 0,00 320,0 s 10,00 119 0,0 100,0 % 0,0 167 P12.5 Setpont source 0 3 0 332 0 = Keypad PI reference, P12.4 1 = Feldbus 2 = AI1 Only n API FULL & LIMITED 3 = AI2 Only n API FULL 0= Feldbus P12.6 Feedback source 0 2 2 334 1 = AI1 Only n API FULL & LIMITED 2 = AI2 Only n API FULL Feedback mnmum P12.7 0,0 100,0 % 0,0 336 0 = No mnmum scalng Feedback maxmum 100,0 = No maxmum scalng P12.8 0,0 100,0 % 100,0 337 P12.9 Error value nverson Table 8.11: PI control parameters 0 1 0 340 0=No nverson (Feedback<Setpont->Increase PI Output) 1=Inverted (Feedback<Setpont->Decrease PI Output) NOTE! These parameters are shown, when P13.1 = 0. 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
51 vacon parameters 8.12 Easy usage menu (Control panel: Menu PAR -> P0) Code Parameter Mn Max Unt Default ID Note P13.1 Parameter conceal 0 1 1 115 P13.2 Drve setup 0 3 0 540 Table 8.12: Easy usage menu parameters 0 = All parameters vsble 1 = Only quck setup parameter group vsble 0 = Basc 1 = Pump drve 2 = Fan drve 3 = Conveyor drve (HP) NOTE! Vsble only durng Startup wzard 8.13 System parameters Code Parameter Mn Max Default ID Note Software nformaton (MENU PAR -> S1) S1.1 API system SW 2314 S1.2 API system SW verson 835 S1.3 Power SW ID 2315 S1.4 Power SW verson 834 S1.5 Applcaton SW ID 837 S1.6 Applcaton SW revson 838 S1.7 System load 839 RS485 nformaton (MENU PAR -> S2) S2.1 Communcaton status 808 Format: xx.yyy xx = 0-64 (Number of error messages) yyy = 0-999 (Number of correct messages) S2.2 Feldbus protocol 0 1 0 809 0 = FB dsabled 1= Modbus S2.3 Slave address 1 255 1 810 S2.4 Baud rate 0 5 5 811 0=300, 1=600, 2=1200, 3=2400, 4=4800, 5=9600, S2.5 Number of stop bts 0 1 1 812 0=1, 1=2 S2.6 Party type 0 0 0 813 0= None (locked) S2.7 Communcaton tme-out 0 255 0 814 0= Not used, 1= 1 second, 2= 2 seconds, etc. Table 8.13: System parameters 8 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameters vacon 52 Code Parameter Mn Max Default ID Note S2.8 Reset communcaton status 0 1 0 815 1= Resets par. S2.1 Total counters (MENU PAR -> S3) S3.1 MWh counter 827 S3.2 Power on days 828 S3.3 Power on hours 829 User settngs (MENU PAR -> S4) S4.1 Dsplay contrast 0 15 15 830 Adjusts the dsplay contrast S4.2 Default page 0 20 0 2318 S4.3 Restore factory defaults 0 1 0 831 Table 8.13: System parameters Defnes whch montorng page (1.1. - 1.20) s shown after startup. 0 = Not used 1= Restores factory defaults for all parameters 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 8
53 vacon parameter descrptons 9. PARAMETER DESCRIPTIONS On the next pages you can fnd the descrptons of certan parameters. The descrptons have been arranged accordng to parameter group and number. 9.1 Motor settngs (Control panel: Menu PAR -> P1) 1.7 CURRENT LIMIT Ths parameter determnes the maxmum motor current from the frequency converter. To avod motor overload, set ths parameter accordng to the rated current of the motor. The current lmt s equal to the rated converter current (I n ) by default. 1.8 MOTOR CONTROL MODE Wth ths parameter the user can select the motor control mode. The selectons are: 0 = Frequency control: Drve frequency reference s set to output frequency wthout slp compensaton. Motor actual speed s fnally defned by motor load. 1 = Speed control: Drve frequency reference s set to motor speed reference. The motor speed remans the same regardless of motor load. Slp s compensated. 1.9 U/F RATIO SELECTION There are three selectons for ths parameter: 0 = Lnear: The voltage of the motor changes lnearly wth the frequency n the constant flux area from 0 Hz to the feld weakenng pont where the feld weakenng pont voltage s suppled to the motor. Lnear U/f rato should be used n constant torque applcatons. See Fgure 9.1. Ths default settng should be used f there s no specal need for another settng. 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 54 1 = Squared: The voltage of the motor changes followng a squared curve form wth the frequency n the area from 0 Hz to the feld weakenng pont where the feld weakenng pont voltage s also suppled to the motor. The motor runs under magnetsed below the feld weakenng pont and produces less torque, power losses and electromechanqal nose. Squared U/f rato can be used n applcatons where torque demand of the load s proportonal to the square of the speed, e.g n centrfugal fans and pumps U[V] Un par.1.11 Default: Nomnal voltage of the motor Feld weakenng pont Lnear par. 1.14 Squared par.1.10 Default: Nomnal frequency of the motor f[hz] Fgure 9.1: Lnear and squared change of motor voltage 2 = Programmable U/f curve: The U/f curve can be programmed wth three dfferent ponts. Programmable U/f curve can be used f the other settngs do not satsfy the needs of the applcaton 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
55 vacon parameter descrptons U[V] Un Par 1.11 Default: Nomnal voltage of the motor Feld weakenng pont Par. 1.13 (Def. 50%) Par. 1.14 (Def. 0.0%) Par. 1.12 (Def. 10%) Par. 1.10 Default: Nomnal frequency of the motor f[hz] Fgure 9.2: Programmable U/f curve 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 56 1.10 FIELD WEAKENING POINT The feld weakenng pont s the output frequency at whch the output voltage reaches the value set wth par. 1.11. 1.11 VOLTAGE AT FIELD WEAKENING POINT Above the frequency at the feld weakenng pont, the output voltage remans at the value set wth ths parameter. Below the frequency at the feld weakenng pont, the output voltage depends on the settng of the U/f curve parameters. See parameters 1.9-1.14 and Fgures 9.1 and 9.2. When the parameters 1.1 and 1.2 (nomnal voltage and nomnal frequency of the motor) are set, the parameters 1.10 and 1.11 are automatcally gven the correspondng values. If you need dfferent values for the feld weakenng pont and the voltage, change these parameters after settng the parameters 1.1 and 1.2. 1.12 U/F CURVE, MIDDLE POINT FREQUENCY If the programmable U/f curve has been selected wth the parameter 1.9, ths parameter defnes the mddle pont frequency of the curve. See Fgure 9.2. 1.13 U/F CURVE, MIDDLE POINT VOLTAGE If the programmable U/f curve has been selected wth the parameter 1.9, ths parameter defnes the mddle pont voltage of the curve. See Fgure 9.2. 1.14 OUTPUT VOLTAGE AT ZERO FREQUENCY Ths parameter defnes the zero frequency voltage of the curve. See Fgures 9.1 and 9.2. 1.15 TORQUE BOOST When ths parameter has been actvated, the voltage to the motor changes automatcally wth hgh load torque whch makes the motor produce suffcent torque to start and run at low frequences. The voltage ncrease depends on the motor type and power. Automatc torque boost can be used n applcatons wth hgh load torque, e.g. n conveyors. 0 = Dsabled 1 = Enabled Note: In hgh torque - low speed applcatons - t s lkely that the motor wll overheat. If the motor has to run a prolonged tme under these condtons, specal attenton must be pad to coolng the motor. Use external coolng for the motor f the temperature tends to rse too hgh. Note: The best performance can be reached by runnng motor dentfcaton, see par. 1.18. 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
57 vacon parameter descrptons 1.16 SWITCHING FREQUENCY Motor nose can be mnmsed usng a hgh swtchng frequency. Increasng the swtchng frequency reduces the capacty of the frequency converter unt. Swtchng frequency for Vacon 10: 1.5 16 khz. 1.17 BRAKE CHOPPER Note! An nternal brake chopper s nstalled n three phase supply MI2 and MI3 sze drves 0 = No brake chopper used 1 = Brake chopper used n Run state 2 = Used n Run and Stop state When the frequency converter s deceleratng the motor, the energy stored to the nerta of the motor and the load are fed nto an external brake resstor, f the brake chopper has been actvated. Ths enables the frequency converter to decelerate the load wth a torque equal to that of acceleraton (provded that the correct brake resstor has been selected). See separate Brake resstor nstallaton manual. 1.18 MOTOR IDENTIFICATION 0 = No acton 1 = ID no run When ID no run s selected, the drve wll perform an ID-run when t s started from selected control place. Drve has to be started wthn 20 seconds, otherwse dentfcaton s aborted. The drve does not rotate the motor durng ID no run. When ID run s ready the drve s stopped. Drve wll start normally, when the next start command s gven. The ID run mproves the torque calculatons and the automatc torque boost functon. It wll also result n a better slp compensaton n speed control (more accurate RPM). 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 58 9.2 Start/Stop setup (Control panel: Menu PAR -> P2) 2.1 REMOTE CONTROL PLACE Wth ths parameter, the user can select the actve control place. The selectons are: 1 = I/O termnal (frequency reference can be selected wth P3.3) 2 = Feldbus The prorty order of selectng the control place s 1. Navgaton wheel 2. Forced from I/O termnal 3. Par. 2.1 Note: Local/Remote control mode can be toggled by pressng the navgaton wheel for 5 seconds. P2.1 wll have no effect n local mode. Local = Keypad s the control place Remote = P2.1 defnes the control place 2.2 START FUNCTION The user can select two start functons for Vacon 10 wth ths parameter: 0 = Ramp start The frequency converter starts from 0 Hz and accelerates to the set frequency reference wthn the set acceleraton tme (See detaled descrpton: ID103). (Load nerta, torque or startng frcton may cause prolonged acceleraton tmes). 1 = Flyng start Wth ths functon the drve dentfes the speed of the motor and starts to the correspondng frequency mmedately. Use ths mode f the motor s rotatng when the start command s gven. Wth the flyng start, t s possble to rde through short mans voltage nterruptons 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
59 vacon parameter descrptons 2.3 STOP FUNCTION Two stop functons can be selected n ths applcaton: 0 = Coastng The motor coasts to a halt wthout control from the frequency converter after the Stop command. 1 = Ramp stop After the Stop command, the speed of the motor s decelerated accordng to the set deceleraton parameters. If the regenerated energy s hgh t may be necessary to use an external brakng resstor for to be able to decelerate the motor n acceptable tme. 2.4 START/STOP LOGIC Wth ths parameter the user can select the start/stop logc. 0 = DI 1 = Start forward DI 2 = Start reverse (API FULL & LIMITED) FWD Output frequency Stop functon (par. 2.3) = coastng t REV DI1 DI2 Fgure 9.3: Start/Stop logc, selecton 0 1 2 3 1 The frst selected drecton has the hghest prorty. 2 When the DIN1 contact opens the drecton of rotaton starts the change. 3 If Start forward (DI1) and Start reverse (DI2) sgnals are actve smultaneously the Start forward sgnal (DI1) has prorty 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 60 1 = DI1 = Start DI2 = Reverse (API FULL & LIMITED) FWD Output frequency Stop functon (par. 2.3) = coastng t REV DI1 DI2 Fgure 9.4: Start/Stop logc, selecton 1 2 = DI1 = Start pulse DI2 = Stop pulse (API FULL & LIMITED) Output frequency Stop functon (Par. 2.3) = coastng If Start and Stop pulses are smultaneous the Stop pulse overrdes the Start pulse t REV DI1 Start DI2 Stop Fgure 9.5: Start/Stop logc, selecton 2 3 = DI1 = Start forward, rsng edge after fault DI2 = Start reverse, rsng edge after fault (API FULL & LIMITED) 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
61 vacon parameter descrptons 2.5 LOCAL/REMOTE Ths parameter defnes whether the control place of the drve s remote (I/O or FeldBus) or Keypad. Keypad can also be selected as control place by pressng the navgaton wheel for 5 seconds. The prorty order of selectng control place s 1. Navgaton wheel 2. Forced from I/O 3. Parameter 2.1 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 62 9.3 Frequency references (Control panel: Menu PAR -> P3) 3.3 I/O REFERENCE Defnes the selected frequency reference source when the drve s controlled from the I/O termnal. 0 = Preset speed 0-7 1 = Keypad reference 2 = Reference from Feldbus (FBSpeedReference) API FULL & LIMITED: 3 = AI1 reference (termnals 2 and 3, e.g. potentometer) API FULL: 4 = AI2 reference (termnal 4 and 5, e.g. transducer) 3.4-3.11 PRESET SPEEDS 0-7 These parameters can be used to determne frequency references that are appled when approprate combnatons of dgtal nputs are actvated. Preset speeds can be actvated from dgtal nputs despte of the actve control place. Parameter values are automatcally lmted between the mnmum and maxmum frequences. (par. 3.1, 3.2). Speed Preset speed B2 Preset speed B1 Preset speed B0 If P3.3 = 0, Preset speed 0 Preset speed 1 x Preset speed 2 x Preset speed 3 x x Preset speed 4 x Preset speed 5 x x Preset speed 6 x x Preset speed 7 x x x Table 9.1: Preset speeds 0-7 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
63 vacon parameter descrptons 9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 4.1 RAMP SHAPE 4.10 RAMP SHAPE 2 The start and end of the acceleraton and deceleraton ramp can be smoothed wth ths parameter. Settng value 0 gves a lnear ramp shape whch causes acceleraton and deceleraton to act mmedately to the changes n the reference sgnal. Settng value 0.1 10 seconds for ths parameter produces an S-shaped acceleraton/deceleraton. The acceleraton and deceleraton tmes are determned wth parameters 4.2 and 4.3. [Hz] P4.2, 4.3 P4.1 P4.1 [t] Fgure 9.6: S-shaped acceleraton/deceleraton 4.2 ACCELERATION TIME 4.3 DECELERATION TIME 4.11 ACCELERATION TIME 2 4.12 DECELERATION TIME 2 These lmts correspond to the tme requred for the output frequency to accelerate from the zero frequency to the set maxmum frequency, or to decelerate from the set maxmum frequency to zero frequency. The user can set two dfferent acceleraton/deceleraton tme sets for one applcaton. The actve set can be selected wth the selected dgtal nput (par. 5.13) 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 64 4.5 DC BRAKING TIME AT START DC-brake s actvated when the start command s gven. Ths parameter defnes the tme of the DC-brakng. After the brake s released, the output frequency ncreases accordng to the set start functon by par. 2.2. DC-brakng current Output frequency Par 4.4 RUN STOP Par 4.5 t Fgure 9.7: DC brakng tme at start 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
65 vacon parameter descrptons 4.6 FREQUENCY TO START DC BRAKING DURING RAMP STOP The output frequency at whch the DC-brakng s appled. See Fgure 9.9. 4.7 DC BRAKING TIME AT STOP Determnes f brakng s ON or OFF and the brakng tme of the DC-brake when the motor s stoppng. The functon of the DC-brake depends on the stop functon, par. 2.3. 0 = DC brake s not n use >0 = DC brake s n use and ts functon depends on the Stop functon, (par. 2.3). The DC brakng tme s determned wth ths parameter. Par. 2.3 = 0 (Stop functon = Coastng): After the stop command, the motor coasts to a stop wthout control from the frequency converter. Wth the DC njecton, the motor can be electrcally stopped n the shortest possble tme, wthout usng an optonal external brakng resstor. The brakng tme s scaled by the frequency when the DC-brakng starts. If the frequency s greater, or equal to the nomnal frequency of the motor, the set value of parameter 4.7 determnes the brakng tme. For example, when the frequency s 10% of the nomnal, the brakng tme s 10% of the set value of parameter 4.7. fout fout fn Output frequency Motor speed fn DC-brakng ON 0,1 x fn Output frequency Motor speed t DC-brakng ON t = 1 x par. 4.7 t = 0,1 x par. 4.7 t RUN STOP RUN STOP Fgure 9.8: DC-brakng tme when Stop mode = Coastng 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 66 Par. 2.3 = 1 (Stop functon = Ramp): After the Stop command, the speed of the motor s reduced accordng to the set deceleraton parameters, f the nerta of of the motor and load allows that, to the speed defned wth parameter 4.6, where the DC-brakng starts. The brakng tme s defned wth parameter 4.7. See Fgure 9.9. fout Motor speed Output frequency Par. 4.6 DC-brakng RUN STOP t = par. 4.7 t Fgure 9.9: DC-brakng tme when Stop mode = Ramp 4.8 FLUX BRAKE Instead of DC brakng, flux brakng s a useful form of brakng wth motors of max. 15kW. When brakng s needed, the frequency s reduced and the flux n the motor s ncreased, whch n turn ncreases the motor's capablty to brake. Unlke DC brakng, the motor speed remans controlled durng brakng. Actvaton mode Descrpton 0 = Off Not used 1 = On Normal mode. Actvates flux brackng durng deceleraton regardless of load. 2 = Chopper Emulates the behavor of a brakng chopper by actvatng flux brackng based on DC-lnk voltage. Mnmzes the heatng up of the motor n applcatons wth frequent speed changes. 3 = Full mode Actvates flux brackng both durng deceleraton and on generatve shock loads at constant speed.offers the hghest performance n demandng applcatons. Note: Flux brakng converts the energy nto heat at the motor, and should be used ntermttently to avod motor damage. 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
67 vacon parameter descrptons 9.5 Dgtal nputs (Control panel: Menu PAR -> P5) These parameters are programmed usng the FTT-method (Functon To Termnal), where you have a fxed nput or output that you defne a certan functon for. You can also defne more than one functon to a dgtal nput, e.g. Start sgnal 1 and Preset Speed B1 to DI1. The selectons for these parameters are: 0 = Not used 1 = DI1 2 = DI2 (API FULL & LIMITED) 3 = DI3 (API FULL & LIMITED) 4 = DI4 (API FULL) 5 = DI5 (API FULL) 6 = DI6 (API FULL) 5.1 START SIGNAL 1 5.2 START SIGNAL 2 5.3 REVERSE 5.4 EXTERNAL FAULT (CLOSE) 5.5 EXTERNAL FAULT (OPEN) 5.6 FAULT RESET 5.7 RUN ENABLE 5.8 PRESET SPEED B0 5.9 PRESET SPEED B1 5.10 PRESET SPEED B2 5.11 DISABLE PI 5.12 FORCE TO I/0 The control place s forced to I/O by actvatng the dgtal nput that ths functon s programmed to. The prorty order of selectng control place s 1. Navgaton wheel 2. Forced from I/O 3. Parameter 2.1 5.13 RAMP TIME SELECTION Contact open: Acceleraton/Deceleraton tme 1 selected Contact closed: Acceleraton/Deceleraton tme 2 selected Set Acceleraton/Deceleraton tmes wth parameters 4.2 and 4.3 and the alternatve ramp tmes wth 4.11 and 4.12. 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 68 9.6 Analoque nputs (Control panel: Menu PAR -> P6) 6.2 AI1 SIGNAL FILTER TIME (ONLY IN API FULL & LIMITED) 6.6 AI2 SIGNAL FILTER TIME (ONLY IN API FULL) Ths parameter, gven a value greater than 0, actvates the functon that flters out dsturbances from the ncomng analogue sgnal. Long flterng tme makes the regulaton response slower. See Fgure 9.10. % Unfltered sgnal 100% 63% Fltered sgnal Par. 6.2 Par. 6.6 t [s] Fgure 9.10: AI1 and AI2 sgnal flterng 6.3 AI1 CUSTOM SETTING MINIMUM 6.4 AI1 CUSTOM SETTING MAXIMUM 6.7 AI2 CUSTOM SETTING MINIMUM 6.8 AI2 CUSTOM SETTING MAXIMUM These parameters set the analogue nput sgnal for any nput sgnal span from -100 to 100%. 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
69 vacon parameter descrptons 9.7 Dgtal and analoque outputs (Control panel: Menu PAR -> P7) 7.1 RELAY OUTPUT 1 FUNCTION (ONLY IN API FULL) 7.2 RELAY OUTPUT 2 FUNCTION 7.3 DIGITAL OUTPUT 1 FUNCTION (ONLY IN API FULL) Settng Sgnal content 0 = Not used Not n operaton 1 = Ready The frequency converter s ready to operate 2 = Run The frequency converter operates (motor s runnng, or DC-brakng) 3 = Fault A fault trp has occurred 4 = Fault nverted A fault trp has not occurred 5 = Alarm An alarm has occurred 6 = Reversed The reverse command has been selected, output frequency to the motor s negatve. 7 = At speed 8 = Motor regulator actvated The output frequency has reached the set reference One of the lmt regulators (e.g. current lmt, voltage lmt) s actvated 9 = FBControlWord.B13 Modbus control word bt 13 10 = FBControlWord.B14 Modbus control word bt 14 11 = FBControlWord.B15 Modbus control word bt 15 Table 9.2: Output sgnals va RO1, RO2 and DO1 7.4 ANALOGUE OUTPUT FUNCTION 0 = Full scale 1 = 0 - Max. frequency 2 = 0 - Nomnal current 3 = 0 - Nomnal torque 4 = PID controller output, 0-100% 7.5 ANALOGUE OUTPUT MINIMUM 0 = 0-20 ma, 0-10V 1 = 4-20 ma, 2-10V 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 70 9.8 Motor thermal protecton (parameters 9.7-9.10) The motor thermal protecton s to protect the motor from overheatng. The drve s capable of supplyng hgher than nomnal current to the motor. If the load requres ths hgh current there s a rsk that the motor wll be thermally overloaded. Ths s the case especally at low frequences. At low frequences the coolng effect of the motor s reduced as well as ts capacty. If the motor s equpped wth an external fan the load reducton at low speeds s small. The motor thermal protecton s based on a calculated model and t uses the output current of the drve to determne the load on the motor. The motor thermal protecton can be adjusted wth parameters. The thermal current I T specfes the load current above whch the motor s overloaded. Ths current lmt s a functon of the output frequency. CAUTION! The calculated model does not protect the motor f the arflow to the motor s reduced by blocked ar ntake grll 9.4 STALL PROTECTION 0 = No response 1 = Alarm 2 = Fault, stop accordng to P2.3 The motor stall protecton protects the motor from short tme overload stuatons such as one caused by a stalled shaft. The stall current s I nmotor *1.3, stall tme 15 seconds and stall frequency lmt 25Hz. If the current s hgher than the lmt and output frequency s lower than the lmt, the stall state s true and the drve reacts accordng to ths parameter. There s actually no real ndcaton of the shaft rotaton. I Stall area Inmotor *1.3 25Hz f Fgure 9.11: Stall characterstcs 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
71 vacon parameter descrptons 9.5 UNDERLOAD PROTECTION 0 = No response 1 = Alarm 2 = Fault, stop accordng to P2.3 The purpose of the motor underload protecton s to ensure that there s load on the motor when the drve s runnng. If the motor loses ts load there mght be a problem n the process, e.g. a broken belt or a dry pump. The underload protecton tme lmt s 20 seconds, whch s the maxmum tme allowed for an underload state to exst before causng a trp accordng to ths parameter. Torque Underload curve at nomnal freq. = 50% Underload curve at zero freq. = 10% 5 Hz Underload area Feld weakenng pont, P1.11 f Fgure 9.12: Underload protecton 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 72 9.7 THERMAL PROTECTION OF THE MOTOR 0 = No response 1 = Alarm 2 = Fault, stop mode after fault accordng to parameter If trppng s selected the drve wll stop and actvate the fault stage, f the temperature of the motor becomes too hgh. Deactvatng the protecton,.e. settng parameter to 0, wll reset the thermal model of the motor to 0%. 9.8 MOTOR AMBIENT TEMPERATURE When the motor ambent temperature must be taken nto consderaton, t s recommended to set a value for ths parameter. The value can be set between -20 and 100 degrees Celsus. 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
73 vacon parameter descrptons 9.9 MOTOR COOLING FACTOR AT ZERO SPEED The coolng power can be set between 0-150.0% x coolng power at nomnal frequency. See Fgure 9.13. P coolng 100% Overload area I T par.9.9=40% 0 f n f Fgure 9.13: Motor coolng power 9.10 MOTOR THERMAL TIME CONSTANT Ths tme can be set between 1 and 200 mnutes. Ths s the thermal tme constant of the motor. The bgger the motor, the bgger the tme constant. The tme constant s the tme wthn whch the calculated thermal model has reached 63% of ts fnal value. The motor thermal tme s specfc to the motor desgn and t vares between dfferent motor manufacturers. If the motor's t6-tme (t6 s the tme n seconds the motor can safely operate at sx tmes the rated current) s known (gven by the motor manufacturer) the tme constant parameter can be set basng on t. As a rule of thumb, the motor thermal tme constant n mnutes equals to 2xt6. If the drve s n stop state the tme constant s nternally ncreased to three tmes the set parameter value. See also Fgure 9.9. 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 74 Motor temperature 105% Trp area Motor current I/IT Fault/warnng actvaton pont, f selected wth par. 9.7 Tme constant T *) Motor temperature Q = (I/IT) 2 x (1-e -t/t ) Tme *) Changes by motor sze and adjusted wth parameter 9.10 Fgure 9.14: Motor temperature calculaton 9.11 MOTOR PHASE SUPERVISION Motor phase supervson of the motor ensures that the motor phases have an approxmately equalcurrent. Settngs for P9.11, range 0-2: Actvaton mode Descrpton 0 No response 1 Warnng 2 Fault,stop mode after fault accordng to ID506(P2.3 Stop functon) 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
75 vacon parameter descrptons 9.9 Fault autoreset parameters (Control panel: Menu PAR -> P10) 10.2 AUTO RESET, TRIAL TIME The Automatc restart functon restarts the frequency converter when the faults have dsappeared and the watng tme has elapsed. The tme count starts from the frst autoreset. If the number of faults occurrng durng the tral tme exceeds three, the fault state becomes actve. Otherwse the fault s cleared after the tral tme has elapsed and the next fault starts the tral tme count agan. See Fgure 9.15. If a sngle fault remans durng the tral tme, a fault state s true. Fault trgger Wat tme par.10.1 Wat tme par.10.1 Wat tme par.10.1 Motor stop sgnal Restart 1 Restart 2 Motor start sgnal Supervson Tral tme par.10.2 Fault actve RESET/ Fault reset Autoreset functon: (Trals = 3) Fgure 9.15: Automatc restart 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 76 9.10 PI control parameters (Control panel: Menu PAR -> P12) 12.1 PI ACTIVATION 0 = Not used 1 = PI for motor control 2 = PI for external use (Only n API Full!) 12.2 PI CONTROLLER GAIN Ths parameter defnes the gan of the PI controller. If the value of the parameter s set to 100% a change of 10% n the error value causes the controller output to change by 10%. 12.3 PI CONTROLLER I-TIME Ths parameter defnes the ntegraton tme of the PI controller. If ths parameter s set to 1,00 second the controller output s changed by a value correspondng to the output caused from the gan every second. (Gan*Error)/s. 12.7 FEEDBACK MINIMUM 12.8 FEEDBACK MAXIMUM Ths parameter sets the mnmum and maxmum scalng ponts for feedback value. Controller feedback (%) par. 12.8 par. 12.7 0V 0mA Custom mn par. 6.3/6.7 Custom max par.6.4/6.8 10V 20mA Analoque nput wth custom mn and max scalng (%) Fgure 9.16: Feedback mnmum and maxmum 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
77 vacon parameter descrptons 9.11 Easy usage menu (Control panel: Menu PAR -> P9) 13.2 DRIVE SETUP Wth ths parameter you can easly set up your drve for four dfferent applcatons. Note! Ths parameter s only vsble when the Startup Wzard s actve. The startup wzard wll start n frst power-up. It can also be started as follows. See the fgures below. NOTE! Runnng the startup wzard wll always return all parameter settngs to ther factory defaults! Alternates n the dsplay READY RUN STOP ALARM FAULT REF MON READY RUN STOP ALARM FAULT REF MON READY RUN STOP ALARM FAULT REF MON PA R PAR PAR FLT FLT rp m FLT 1 Press STOP for 5 seconds n man menu 2 Push to enter edt mode 3 Select motor nomnal speed and push to confrm. 4 PERFORM THE SAME PROCEDURE FOR PAR. 1.4, MOTOR NOMINAL CURRENT 5 PERFORM DRIVE SETUP, PAR. 13.2, SEE NEXT PAGE Fgure 9.17: Startup wzard 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 78 READY RUN STOP ALARM FAULT REF MON PA R FLT READY RUN STOP ALARM FAULT REF MON PAR FLT READY R UN STOP ALARM FAULT REF MON PAR FLT 1 Startup wzard 2 Push to enter 3 shows par 13.2 edt mode. number. Select between 0-3, see below! Selectons: P1.1 P1.2 P1.7 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.2 P4.3 1,1 x 0= 0 V* 50/60 0= 0= 0= 50/60 0 = Basc I Hz 3 s 3 s Hz Not I/O Ramp Coast. A1 NMOT Hz used 0-10V 1,1 x 0= 0= 1= 20 0= 1 = Pump drve 50/60 V* I/O 50/60 Not Ramp Ramp Hz A1 5 s 5 s Hz INMOT used Hz 0-10V 1,1 x 0= 0= 0= 20 0= 50/60 50/60 2 = Fan drve V* Hz Not I/O Ramp Coast. Hz A1 20 s 20 s INMOT Hz used 0-10V 1,5 x 1= 0= 0= 0 0= 3 = Conveyor 50/60 50/60 V* I/O 1 s Hz A1 1 s Hz INMOT Used Ramp Coast. Hz drve 0-10V *Same as drve voltage, except n 115V drves ths value s 230V Parameters P1.1 Motor Un (V) P2.3 Stop functon affected: P1.2 Motor fn (H z) P3.1 Mn frequency P1.7 Current lmt (A) P3.2 Max frequency P1.15 Torque boost P3.3 I/O reference P2.1 Control place P4.2 Acc. tme (s) P2.2 Start functon P4.3 Dec tme (s) READY RUN STOP ALARM FAULT REF MO N PAR FLT Fgure 9.18: Drve setup 4 Push to confrm drve setup 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
79 vacon parameter descrptons 9.12 Modbus RTU Vacon 10 has a bult-n Modbus RTU bus nterface. The sgnal level of the nterface s n accordance wth the RS-485 standard. The bult-n Modbus connecton of Vacon 10 supports the followng functon codes: Functon code Functon name Address Broadcast messages 03 Read Holdng Regsters All ID numbers No 04 Read Input Regsters All ID numbers No 06 Preset Sngle Regsters All ID numbers Yes 9.12.1 Termnaton resstor The RS-485 bus s termnated wth termnaton resstors of 120 ohms n both ends. Vacon 10 has a bult-n termnaton resstor whch s swtched off as a default (presented below). The termnaton resstor can be swtched on and off wth the rght hand dp swtch located above IO-termnals n the front of the drve (see below). AI2 GND GND DI4 DI5 DI6 AO DO RO1 RO1 - RO2 4 5 13 14 15 16 18 20 22 23 26 1 2 3 6 7 8 9 10 25 24 +10V AI1 GND 24V GND DI1 DI2 DI3 ON ma V OFF A B 120 + RO 2 RO2 = API RS-485 = API LIMITED 9.12.2 Modbus address area The Modbus nterface of Vacon 10 uses the ID numbers of the applcaton parameters as addresses. The ID numbers can be found n the parameter tables n chapter 8. When several parameters/montorng values are read at a tme, they must be consecutve. 11 addresses can be read and the addresses can be parameters or montorng values. 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
parameter descrptons vacon 80 9.12.3 Modbus process data Process data s an address area for feldbus control. Feldbus control s actve when the value of parameter 2.1 (Control place) s 3 (=feldbus). The contents of the process data has been determned n the applcaton. The followng tables present the process data contents n the General Purpose Applcaton. Table 9.3: Output process data: ID Modbus regster Name Scale Type 2101 32101, 42101 FB Status Word - Bnary coded 2102 32102, 42102 FB General Status Word - Bnary coded 2103 32103, 42103 FB Actual Speed 0,01 % 2104 32104, 42104 Motor freq. 0,01 +/- Hz 2105 32105, 42105 Motor speed 1 +/- Rpm 2106 32106, 42106 Motor current 0,01 A 2107 32107, 42107 Motor torque 0,1 +/- % (of nomnal) 2108 32108, 42108 Motor power 0,1 +/- % (of nomnal) 2109 32109, 42109 Motor voltage 0,1 V 2110 32110, 42110 DC voltage 1 V 2111 32111, 42111 Actve fault - Fault code Table 9.4: Input process data: ID Modbus regster Name Scale Type 2001 32001, 42001 FB Control Word - Bnary coded 2002 32002, 42002 FB General Control Word - Bnary coded 2003 32003, 42003 FB Speed Reference 0,01 % 2004 32004, 42004 PI Control Reference 0,01 % 2005 32005, 42005 PI Actual value 0,01 % 2006 32006, 42006 - - - 2007 32007, 42007 - - - 2008 32008, 42008 - - - 2009 32009, 42009 - - - 2010 32010, 42010 - - - 2011 32011, 42011 - - - 24-hour support +358 (0) 201 212 575 Emal: vacon@vacon.com 9
81 vacon parameter descrptons Status word (output process data) Informaton about the status of the devce and messages s ndcated n the Status word. The Status word s composed of 16 bts the meanngs of whch are descrbed n the table below: Bt Descrpton Value = 0 Value = 1 B0, RDY Drve not ready Drve ready B1, RUN Stop Run B2, DIR Clockwse Counter-clockwse B3, FLT No fault Fault actve B4, W No alarm Alarm actve B5, AREF Rampng Speed reference reached B6, Z - Drve s runnng at zero speed B7, F - Flux ready B8 - B15 - - Actual speed (output process data) Ths s actual speed of the frequency converter. The scalng s -10000...10000. The value s scaled n percentage of the frequency area between set mnmum and maxmum frequency. Control word (nput process data) The three frst bts of the control word are used to control the frequency converter. By usng control word t s possble to control the operaton of the drve. The meanng of the bts of control word are explaned n the table below: Bt Descrpton Value = 0 Value = 1 B0, RUN Stop Run B1, DIR Clockwse Counter-clockwse B2, RST Rsng edge of ths bt wll reset actve fault Speed reference (nput process data) Ths s the Reference 1 to the frequency converter. Used normally as Speed reference. The allowed scalng s 0...10000. The value s scaled n percentage of the frequency area between the set mnmum and maxmum frequences. 9 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
techncal data vacon 82 10. TECHNICAL DATA 10.1 Vacon 10 techncal data Mans connecton Input voltage U n 115V, -15%...+10% 1~ 208 240V, -15%...+10% 1~ 208 240V, -15%...+10% 3~ 380-480V, -15%...+10% 3~ 575V, -15%...+10% 3~ Input frequency 45 66 Hz Lne current THD > 120% Connecton to mans Once per mnute or less (normal case) Supply network Networks Vacon 10 (400V) cannot be used wth corner grounded networks Short crcut current Maxmum short crcut current has to be < 50kA Motor Output voltage 0 - U n connecton Output current Contnuous rated current I N at ambent temperature max. +50ºC (depends on the unt sze), overload 1.5 x I N max. 1mn/10mn Startng current / torque Current 2 x I N for 2 secs n every 20 sec perod. Torque depends on motor Output frequency 0 320 Hz Frequency resoluton 0,01 Hz Control characterstcs Control method Frequency Control U/f Open Loop Sensorless Vector Control Swtchng frequency 1,5...16 khz; Factory default 6 khz Frequency reference Resoluton 0.01 Hz Feld weakenng pont 30 320 Hz Acceleraton tme 0.1 3000 sec Deceleraton tme 0.1 3000 sec Brakng torque 100%*T N wth brake opton (only n 3~ drves szes MI2 and MI3 ) 30%*T N wthout brake opton Table 10.1: Vacon 10 techncal data 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 10
83 vacon techncal data Ambent condtons Ambent operatng temperature Storage temperature Relatve humdty Ar qualty: - chemcal vapours - mech. partcles Alttude Vbraton: EN60068-2-6 Shock IEC 68-2-27 Enclosure class Polluton degree -10 C (no frost) +40/50 C (depends on the unt sze): rated loadablty I N -40 C +70 C 0 95% RH, non-condensng, non-corrosve, no drppng water IEC 721-3-3, unt n operaton, class 3C2 IEC 721-3-3, unt n operaton, class 3S2 100% load capacty (no deratng) up to 1000m. 1% deratng for each 100m above 1000m; max. 2000m 3...150 Hz Dsplacement ampltude 1(peak) mm at 3...15.8 Hz Max acceleraton ampltude 1 G at 15.8...150 Hz UPS Drop Test (for applcable UPS weghts) Storage and shppng: max 15 G, 11 ms (n package) IP20 PD2 EMC Immunty Comples wth EN50082-1, -2, EN61800-3 Emssons 115V: Comples wth EMC category C4 230V : Comples wth EMC category C2; Wth an nternal RFI flter 400V: Comples wth EMC category C2; Wth an nternal RFI flter 575V: Comples wth EMC category C4 All: No EMC emsson protecton (Vacon level N): Wthout RFI flter Standards For EMC: EN61800-3, For safety: UL508C, EN61800-5 Certfcates and manufacturer s declaratons of conformty Table 10.1: Vacon 10 techncal data For safety: CB, CE, UL, cul, For EMC: CE, CB, c-tck (see unt nameplate for more detaled approvals) 10 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
techncal data vacon 84 10.2 Power ratngs 10.2.1 Vacon 10 - Mans voltage 115 V Frequency converter type Mans voltage 115 V, 50/60 Hz, 1~ seres Rated loadablty 100% contn. current I N [ A ] 150% overload current [ A ] Motor shaft power P [ HP ] Nomnal nput current [ A ] 10.2.2 Vacon 10 - Mans voltage 208-240 V Mans voltage 208-240 V, 50/60 Hz, 1~ seres Mecha ncal sze Weght (kg) 0001 1,7 2,6 0.33 9,2 MI2 0,70 0002 2,4 3,6 0.5 11,6 MI2 0,70 0003 2,8 4,2 0.75 12,4 MI2 0,70 0004 3,7 5,6 1 15 MI2 0,70 0005 4,8 7,2 1.5 16,5 MI3 0,99 Table 10.2:Vacon 10 power ratngs, 115 V Frequency converter type Rated loadablty 100% contn. current I N [ A ] 150% overload current [ A ] Motor shaft power P [ kw ] Nomnal nput current Mechancal sze Weght (kg) 0001 1,7 2,6 0,25 4,2 MI1 0,55 0002 2,4 3,6 0,37 5,7 MI1 0,55 0003 2,8 4,2 0,55 6,6 MI1 0,55 0004 3,7 5,6 0,75 8,3 MI2 0,70 0005 4,8 7,2 1,1 11,2 MI2 0,70 0007 7,0 10,5 1,5 14,1 MI2 0,70 0009 9,6 14,4 2,2 22,1 MI3 0,99 Table 10.3: Vacon 10 power ratngs, 208-240 V, 1~ [ A ] 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 10
85 vacon techncal data Frequency converter type Mans voltage 208-240 V, 50/60 Hz, 3~ seres Rated loadablty 100% contn. current I N [ A ] 150% overload current [ A ] Motor shaft power P [ kw ] [ A ] Nomnal nput current Mechancal sze Weght (kg) 0001 1,7 2,6 0,25 2,7 MI1 0,55 0002 2,4 3,6 0,37 3,5 MI1 0,55 0003 2,8 4,2 0,55 3,8 MI1 0,55 0004 3,7 5,6 0,75 4,3 MI2 0,70 0005 4,8 7,2 1,1 6,8 MI2 0,70 0007 7,0 10,5 1,5 8,4 MI2 0,70 0011 11 16,5 2,2 13,4 MI3 0,99 Table 10.4: Vacon 10 power ratngs, 208-240 V, 3~ 10.2.3 Vacon 10 - Mans voltage 380-480 V Freguency converter type Mans voltage 380-480 V, 50/60 Hz, 3~ seres Rated loadablty 100% contnuous current I N [ A ] 150% overload current [ A ] Motor shaft power 380-480V supply P[ kw ] Nomnal Mechancal sze nput current Weght (kg) 0001 1,3 2,0 0,37 2,2 MI1 0,55 0002 1,9 2,9 0,55 2,8 MI1 0,55 0003 2,4 3,6 0,75 3,2 MI1 0,55 0004 3,3 5,0 1,1 4,0 MI2 0,70 0005 4,3 6,5 1,5 5,6 MI2 0,70 0006 5,6 8,4 2,2 7,3 MI2 0,70 0008 7,6 11,4 3,0 9,6 MI3 0,99 0009 9,0 13,5 4,0 11,5 MI3 0,99 0012 12,0 18,0 5,5 14,9 MI3 0,99 Table 10.5: Vacon 10 power ratngs, 380-480 V [ A ] 10 Tel. +358 (0)201 2121 Fax +358 (0)201 212205
techncal data vacon 86 10.2.4 Vacon 10 - Mans voltage 575 V Frequency converter type Mans voltage 575 V, 50/60 Hz, 3~ seres Rated loadablty 100% contn. current I N [ A ] 150% overload current [ A ] Motor shaft power P [ HP ] Nomnal Mechancal nput current sze Weght (kg) 0002 1,7 2,6 1 2 MI3 0,99 0003 2,7 4,2 2 3,6 MI3 0,99 0004 3,9 5,9 3 5 MI3 0,99 0006 6,1 9,2 5 7,6 MI3 0,99 0009 9 13,5 7,5 10,4 MI3 0,99 0011 11 16,5 10 14,1 MI3 0,99 Table 10.6: Vacon 10 power ratngs, 575 V Note 1: The nput currents are calculated values wth 100 kva lne transformer supply. Note 2: The mechancal dmensons of the unts are gven n Chapter 3.1.1. [ A ] 10.3 Brake resstors Vacon 10 type Mnmum brakng Resstor type code (from Vacon NX famly) resstance Lght duty Heavy duty Resstance MI2 380-480V 75 Ohm - - - MI3 380-480V 54 Ohm BRR 0022 LD 5 BRR 0022 HD 5 63 Ohm MI2 204-240V, 3~ 35 Ohm BRR 0022 LD 5 BRR 0022 HD 5 63 Ohm MI3 204-240V, 3~ 26 Ohm BRR 0022 LD 5 BRR 0022 HD 5 63 Ohm MI3 575V Contact the manufacturer for data! Note! Only 3-phase MI2 and MI3 drves are equpped wth brake chopper. For further nformaton on brake resstors, please download Vacon NX Brake Resstor Manual (UD00971C) on http://www.vacon.com/support & Downloads 24-hour support +358 (0)40 837 1150 Emal: vacon@vacon.com 10