Safety Through Accountability and Recognition Achieving a World Class Culture

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Safety Through Accountability and Recognition Achieving a World Class Culture Paul Esposito, CIH, CSP STAR Consultants, Inc. Paul.esposito@starconsultants.net www.starconsultants.net

STAR: Overview STAR has been in business since 1997 Safety Through Accountability and Recognition STAR specialized is Culture Management Systems Risk Assessments Leading Metric sand Strategic Planning HSE Coaching A CIH and CSP, with over 33 years of experience and a Johns Hopkins graduate. Performed over 400 audits and has been teaching auditing seminars for over 25 years. For the last five + years, Mr. Esposito has been a VP with ESIS, a global leader in HSE Consulting worldwide, leading their Management Systems and Assessments Practice. 2

Outline Learning Objectives 1- understand the definitions of and relationship between safety management systems and safety culture 2- understand how to design line management accountability to leading safety performance metrics 3 - how to tie in worker level recognition to these leading safety metrics to improve employee engagement, and thus, culture. 3

Today s Situation Currently, many accountability and recognition programs measure and reward incidence rates, i.e., achieving 0 accidents Eliminate slogans, exhortations, targets for the work force asking for zero. - W. Edwards Deming, Point 10/14 4

Today s Situation OSHA places legal responsibility on management to create a safe and healthy workplace Everyone in an organization has some responsibility for safety and health, especially those in line management, who ultimately control what workers do, the tools they use, etc. 1989 - OSHA Program Management Guidelines, Jan 26, 5

Today s Paradigm Ultimately, management influences behavior and attitudes. Move away from the old paradigm of a 0 target The goal for safety is to get workers and management to practice risk avoidance. provide a safe and healthful workplace free from recognized hazards - OSHA Act 6

Safety and Risk Program maturity progresses when companies embrace safety as a business enabler instead of a cost center Sustainability Compliance (Reactive) Focuses on stopping the bleeding Wait for lessons learned Focus on Blame Compliance (Proactive) Focus on meeting compliance requirements Developing Programs, policy, strategy and resources Individual Accountability Safety as a Priority Management Systems Focus Systematize Programs into Processes Institutionalize Data Collection Accountability at Line Management Leading Metrics Employee Involvement Risk-based focus and metrics Culture and Human Performance Management Commitment Employee Engagement Communication Organization and resources Limiting error effects Safety as a Value Behaviors Integrate Safety into day-to-day business operations Continuous Improvements Safety as a Business Value Organizational Accountability Key Metrics: Incidence rates Exposures Systems and Risks Culture and Behavior Values 7

Culture 8

Culture Organizational Culture Drives Performance Culture is typically described and measured as Management Commitment Employee Engagement Communication and Organization Cultural improvements will greatly influence safety performance 9

Management Systems Management Systems are based on Dr. W Edwards Deming s quality principles (Plan-Do-Check-Act), By designing the inputs and the process more, the outputs can be better predicted, and inspected less. Examples of management systems includes ISO 9000 (International Standards Organization for Quality) ISO 14000 (Environmental) OHSAS 18000/ANSI Z 10 (Occupational Health and Safety Advisory Service) OSHA s VPP (Occupational Safety and Health Administration Voluntary Protection Program) 10

Objective Change behavior and attitudes via: Accountability: measuring the right people and the right things Recognition: rewarding the right actions and building this into the culture of an organization 11

Accountability 12

Accountability Hold everyone, especially line-management, accountable for meeting responsibilities Accept ultimate responsibility for S&H at the facility Apply to all levels of staff to be effective Sustain credibility with consistent expectations Source: [TED 8.4 CPTR III, II.C.2.a; Appendix E, Section I.D; Appendix F 4.2.3]. 13

Recognition 14

Recognition Procedures for safe work which are understood and followed by all affected parties, as a result of positive reinforcement Not solely based on accident rates Recognition for positive contributions and participation Source: PMG (c)(3) and TED 8.4 VI B.1.b 15

Recognition Why focus on 0 accidents? The ultimate target, yet One of the worst communicated goals of all time Provide a safe and healthful workplace emphasizing risk reduction and continuous improvement of safety programs 16

Recognition Incidence Rate Do the Math Incidence rate 5.0 Improvement 20 percent Result only 1 percent of population feel engaged 17

Recognition Why implement a recognition program? Incentive to do work safety Awareness to do the right thing change incentive to recognition Positive participation Doing the right thing 18

Employee Engagement Safety Culture Phases Forced Protected Involved Engaged Safety is done TO the people. Safety is done FOR the people. Safety is done WITH the people. Safety is done BY the people. Performance sub-par; Injured are to blame; Motivators are threats and rewards Performance is average (focus is on rates) Injuries are rationalized / spotlight is on repeaters Trying to make the workplace idiot proof EHS Primary doers Performance is above averaged Safety as opportunity Injuries are most reportable Focus on involvement Motivation is Great place to Work Performance is Global / World class Safety is the default self motivating Injuries are the anomaly Motivation is internal Everyone is a safety manager 19 19

Maturing Involvement to Engagement > Ownership Involvement Conduct site inspections Conduct accident/incident investigations Make control suggestions Present at Safety Meetings Engagement Modify the inspection checklist or schedule Extend corrective actions to lessons learned in their area Prioritize control implementation based on Risk Develop a presentation for a Safety Meeting Minimum: At least three programs or elements, plus Suggestions. 20 20

Integrating Management Systems 21

Goal: Consider risk reduction vs. 0 injuries Consider Management Systems Assessment Scores or Ranking 22

Strategic Goals and Objectives Culture Recognition Behavior Accountability Ownership Investiga tion Critical To Safety (CTS) Systems Inspecti on Hazard Analysis Risk Reduction 23

Most Effective Risk Avoidance: Hierarchy of Protective Measure Elimination or Substitution Controls Examples Eliminate human interaction Eliminate pinch points (increase clearance) Automated materials handling (robots, conveyors, etc.) Replace with less toxic compound Replace/eliminate a reaction step, etc. Least Effective Engineering Controls Barriers Interlocks Presence sensing devices (light curtains, safety mats, etc.) Two hand controls, etc. 24

Risk Avoidance: Hierarchy of Controls Most Effective Least Effective Protective Measure Administrative Training, Procedures, and Awareness Means Personal Protective Equipment (PPE) Examples Safe work procedures Safety inspections Training Lights, beacons, and strobes Computer warnings Worker rotation Signs and Labels Beepers, horns and sirens, etc. Ear plugs, gloves, respirators, Safety Glasses, face shields, etc. 25

Use Metrics for Accountability and Recognition Programs 26

ESH PM Report Topics Suggested Starting Point: Leading Metrics # of Events # of Changes Identified/Needed Closure Rate (From Date Closed) Actual Target Actual Target Actual Target Actual Target Current Program Risk Assessment Changes to Controls 0 20 0 5 5% 30% Monthly Safety Review - Incidents 0 10 10 5 5% 10% 10% 30% Monthly Inspections/Discrepancies high risk control conformance 20 10 5 20 93% 95% Monthly Observations (Optional) conformance or % safe operations 50 10 20 0 93% 95% Communication by Supervisors (ESH ToolBox) 10 20 5 10 5% 30% ESH Action Plan Status 5 20 5% 0% Effectiveness (Control Type or conformance) ESH PM Report Topics Actual Aw arded Target ESH Rew ards & Recognitions 50 30 Date Delivered: Media Used to Deliver: Who w as Recognized for w hat? (Describe below or attach copy): If only one metric Set Targets, Use Multiple Metrics, Achieve and Reward Greens 27 27

Balance of Metrics > Example, Inspections Complimentary Metrics Schedule Do we do all the inspections we are supposed to? Do we inspect the tight things # of Findings Do most inspections find things? Closure Rate Do items get closed? Are controls effective? # of Repeats Do we keep finding the same things? Do we achieve our Goal? Conformance Rate (reduction of frequency and severity of findings) Are Controls Effective # of Repeats (Trends) Schedule (Frequency) Provide a Safe Workplace (% of E, S and Eng Controls) Closure Rate (Accountability) # of Findings (Volume) 28

Motivation Workers Involvement Ownership Respect Feedback Recognition Positive/negative 4 (10)/1 Skills training Managers Achieving goals/accountability Bonus Advancement/promo tions Skills training 29

Recognition Programs Tied to proactive involvement Hazard Identification, Inspections, Incident Analysis, Suggestions Tied to achieving commitments (objectives) Safe Conformance rates Especially critical to safety (CTS) Action Plan Volume and Closure Engineering, substitution and elimination Based on both the individual and team Threshold based Minimize reliance on incidence rates 30

Outline Learning Objectives 1- understand the definitions of and relationship between safety management systems and safety culture 2- understand how to design line management accountability to leading safety performance metrics 3 - how to tie in worker level recognition to these leading safety metrics to improve employee engagement, and thus, culture. 31

References Culture Analyzing Safety System Effectiveness Dan Petersen. Van Nostrand Reinhold, Third Edition, 1996. Esposito, P. Evaluating Management Systems A Different Kind of Thinking. Industrial Safety and Hygiene News, September 2001. Oregon s Managing Worker Safety and Health - Committees http://www.cbs.state.or.us/external/osha/pdf/pubs/4755.pdf Managing Worker Safety and Health http://www.labor.mo.gov/dls/workplacesafety/managing_safety.asp Incentives Deming http://ehstoday.com/safety/incentives/osha-incentive-underreporting-injuries/ http://deming.org/index.cfm?content=66 Kaplan and Norton: Balanced Scorecard Metrics http://www.valuebasedmanagement.net/methods_balancedscorecard.html Esposito, P. Selling Safety to Management Using Metrics, June 2002, Industrial Hygiene and Safety News. 32

Any questions, please contact: Paul Esposito, CIH, CSP STAR Consultants, Inc. Paul.esposito@starconsultants.net www.starconsultants.net 410-218-8451 33

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STAR > Overview STAR has been in business since 1997 Safety Through Accountability and Recognition STAR specialized is Culture Management Systems Risk Assessments Leading Metric sand Strategic Planning HSE Coaching Paul Esposito is a CIH and CSP, with over 33 years of experience. For the last five + years, Mr. Esposito has been a VP with ESIS, a global leader in HSE Consulting worldwide, leading their Management Systems and Assessments Practice.. 35 35 35

Copyright Copyright and Use Restrictions This presentation (materials) is copyrighted by Paul A. Esposito and STAR, exclusion of the Attachments. Other than the exceptions listed below, no part of these materials may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without prior consent of the copyright holder. Students may reproduce the material for internal, non-commercial purposes. Unauthorized copying of the presentation, or any use of the material through modification, merging, or inclusion with other printed material as a commercial product to be resold is prohibited. Any internal use must acknowledge the origin of the document and the STAR and Paul A. Esposito copyright. License granted to ESIS and ASSE for reproduction. 36 36