SAFETY APPAREL TurtleSkin Water Armor is designed for UHP safety. Protection up to 2800 bar or 40,000 psi One size fits all money-saving design Modular design allows you to buy only what you need Replacement parts keep your suit safe longer Open back keeps you cooler longer Built-in knee pad for added productivity Lightweight suit protects without tiring the operator Hinged panel design gives greater flexibility A B C Test Results NO Penetration occurred beyond protective system with waterjet traveling at 8 ft/sec. (2.4 m/sec.), no closer than 3 in. (7.62 cm) at these conditions: psi (bar) 40,000 (2,800) 36,000 (2,500) 20,000 (1,400) 10,000 (700) Flow Rate gpm (lpm) 5.5 (21) 5 (19) 11 (42) 16 (61) Office ID in (mm) 0.035 (0.889) 0.035 (0.889) 0.051 (1.295) 0.073 (1.854) O Nozzle Single Orifice: Material Sapphire Sapphire Tungsten Carbide Tungsten Carbide Efficiency Factor GPM/# of orifices Orifice ID in 2 [ ] psi 22.4 21.5 29.9 30 COMPLETE TURTLESKIN GEAR* D Item Description A 28592 Upper Torso B 28593 Chaps C 28589 Gauntlets (Gloves not included) D 27884 Gaiters (Boots not included) A/B 27885 Upper Torso, Chaps *Suit replacement parts available. Contact factory. Phone (US & Canada): 800-231-8192 or 713-462-7000 G-1 Copyright 2004
SAFETY SUPPLIES & ACCESSORIES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Item Description 1 25625 Adjustable Hard Hat (Rain Through Outer Rim) 2 25620 Soft Frame, Fogless Goggles 3 25621 Face Shield with Mounting Bracket 4 26255 Face Shield Window Replacement 5 25617 - Size Waterblast Approved Rain Suit (Specify Size: S, M, L, XL, or XXL) 6 26894 Shin/Foot Aluminum Guard 7 27168 Steel Toe, 16" Knee High Boots (Specify Shoe Size) 8 25624 Vinyl, 14 Gauntlet Gloves (Blue) 27019 Waterblast Safety Video in VHS 9 28632 Waterblast Safety Video in DVD 28633 Waterblast Safety Video in CD 10 26247 Health Hazard Caution Sign 8 1/2" x 11" 11 26253 Restricted Caution Sign 8 1/2" x 11" 12 25614 Waterblasting Danger Sign 8 1/2" x 11" 13 26444 Caution: Waterblasting In Progress Safety Tape 300 ft. Roll 14 28501 Safety Warning Sticker: Always Wear Your Safety Gear Phone (US & Canada): 800-231-8192 or 713-462-7000 G-2 Copyright 2004
RUPTURE DISC HOLDERS Product Description For protection from dangerous over-pressurization, rupture discs function in a waterblast system analogous to the function of fuses in an electrical circuit. When the system pressure exceeds that of the burst disc, the disc blows and allows water to flow out of the holder s cap, relieving the system of high pressure. May be used as primary and/or secondary relief device Tamper-resistant design Discs are quickly and easily replaceable. Assembly components machined from high quality stainless steel NOTE: Burst Disc not included with assembly. 52035 51890 Disc Selection For primary relief devices, select disc with burst pressure of approximately 1.2 times desired operating pressure. Example For operating pressure of 20,000 psi, desired burst pressure is 20,000 x 1.2 = 24,000 psi. Select 24,000 psi Burst Disc, part number 51838. For secondary relief devices, select disc with burst pressure of approximately 1.4 times desired operating pressure. Example For operating pressure of 20,000 psi, desired burst pressure is 20,000 x 1.4 = 28,000 psi. Select 27,000 psi Burst Disc, part number 51837 or 29,000 psi Burst Disc. part number 51836. Connection Type* (C) Overall Length (L) Disc Blow Out Diameter (D) Flats (H) Maximum Working in mm in mm in mm psi bar 51890 9/16" Medium Male 3.16 80.3.40 10.2 1.25 31.8 20,000 1,379 52035 Jetstream 20K Port Male 3.03 77.0.40 10.2 1.25 31.8 20,000 1,379 Replacement Burst Disc See Disc Selection instructions above. Burst Disc psi bar 51838 24,000 1,655 51837 27,000 1,861 51836 29,000 2,000 Replacement s Item Description 1 52040 Seal Assembly 2 52043 Base, Jestream 20K Male Port 51774 Base, 9/16" Medium Male 3 See Disc Chart Rupture Disc 4 51773 Hold-Down Ring 5 51772 Cap G-3 Copyright 2004
SEVERE SERVICE RELIEF VALVE For use as a primary relief device to protect waterblast systems and operators from dangerous overpressurization, the Severe Service Relief Valve opens to safely bypass some of the system flow in circumstances where the operating pressure exceeds the factory set opening pressure of the valve.. Designed for rigorous service and low maintenance.. Valve constructed with carbide ball and hardened stainless steel seat for long service life.. Precise machining and cartridge design of ball-seat valve assembly and spring assembly allows quick and simple field repair without disturbing the valve pressure setting.. Shipped from the factory preset and tested at customer specified opening pressure.. Factory set opening pressure is stamped into anti-tamper ring which is installed to prevent set pressure from being changed without evidence. 52030 50131 Connection Type* (C) Overall Length (L) Flats (H) Maximum Opening (Factory Set) Maximum Working in mm in mm psi bar psi bar 50131 9/16" Medium Male 6.75 171.5 1.75 44.5 24,000 1,655 20,000 1,379 52030 Jetstream 20K Port Male 6.62 168.1 1.75 44.5 24,000 1,655 20,000 1,379 Replacement s Item Description 1 52040 Seal Assembly 2 50148 Base, 9/16" Medium Male 52042 Base, Jetstream 20K Male Port 3 50133 Ball-Seat Cartridge Assembly 4 50134 Spring Cartridge Assembly G-4 Copyright 2004
DURASAFE SAFETY SHROUD Designed for use with the 20,000 psi DuraSafe control guns, safety shroud assemblies provide necessary operator protection in the event of a hose or end fitting failure.. Stainless steel wire braiding crimped onto both end fittings to contain potential hose burst and prevent separation of an end fitting from the assembly. Cordura abrasion cover.. Single-piece design combines safety whip and safety shroud into one assembly for ease of use.. May be changed frequently for new hose protection at minimal cost (6' hose cost vs. 50' hose cost). to ensure that the hose nearest the operator s body is always in good condition. Length Inlet Connection* (to Supply Hose) Outlet Connection* (to Gun) Hose I.D. Max. Operating ft m in mm psi bar 52534-00663695 6 1.8 Jetstream 20K QD Male Jetstream 20K Port Female.50 12.8 20,000 1,379 Related Items DURASAFE HAND CONTROL GUNS - See Guns, Valves, & Filters, Pages C-1-6 SAFETY SHROUDS Designed for use with 20,000 psi control guns that have medium pressure inlet connections (non-durasafe ), these safety shroud assemblies assure operator protection in the event of a hose or end fitting failure by completely enclosing the hose and connection fittings. Assemblies include shroud, nut, and a six foot whip hose, or items can be purchased individually.. Shroud is constructed of flexible, durable, and abrasion resistant thermoplastic around two layers of stainless steel braiding for maximum protection.. Shroud is easily fastened or removed from rear barrel of control gun by a stainless steel nut which fits over connection fittings.. Whip hoses are six foot lengths of waterblast hose designed to be a cost effective solution for ensuring operator safety. They are meant to be replaced at regular intervals to ensure that the hose nearest the operator s body is always in good condition.. Contact factory for connection types other than those listed below Length ft m Hose Connection* Hose I.D. in mm Replacement s Shroud Nut Whip Hose** Whip Material Max. Operating psi bar 54755 6 1.8 1 Type M Female.50 12.8 28860 28861 52534-0064242 Rubber 20,000 1,379 54740 6 1.8 1 Type M Female.50 12.8 28860 28861 28347-0064242 Plastic 20,000 1,379 54745 6 1.8 3/4" Type "M" Female.32 8.0 28860 28861 53816-0064040 Plastic 20,000 1,379 54750 6 1.8 9/16 Type M Female.25 6.3 28860 28861 51954-0063939 Plastic 20,000 1,379 ** Whip Hoses listed do not have abrasion or burst shield guards and are not intended for use near an operator without a safety shroud. G-5 Copyright 2004
STRAIN RELIEF HOSE Used for flex lance applications, the strain relief hose prevents kinking of the flex lance to extend service life.. Rubber hose material is more flexible and manageable than thermoplastic flex lance material. Connects the foot control gun and the flex lance Length Inlet Connection* (to Foot Gun) Outlet Connection* (to Flex Lance) Hose I.D. Max. Operating ft m in mm psi bar 52534-0036366 3 0.9 Jetstream 20K QD Male 3/8" Jetstream Lance Female.50 12.8 20,000 1,379 52534-0036367 3 0.9 Jetstream 20K QD Male 9/16" Jetstream Lance Female.50 12.8 20,000 1,379 Related Items JETSTREAM LANCE CLOSE NIPPLES - See Fittings, Page F-14 FLEX LANCE SAFETY GRIP For use in flex lance tube cleaning operations, the safety grip prevents a nozzle from unexpectedly exiting a tube by providing a stop through which the sleeve of the flex lance will not pass. Includes lance stop retainer for use on tubes up to 3/4" OD. Choose lance stop(s) (not included) or additional lance stop retainers below. 51024 Flex Lance Safety Grip 51024 Lance Stops Choose lance stops below based on flex lance inside diameter. Lance Stops Lance Stop Retainers Choose lance stop retainers based on the outside diameter of the tube to be cleaned. Lance Stop Flex Lance Flex Lance Series Inside Diameter in mm 51044 51952.16 4.0 51038 51953.20 5.0 51038 51954.25 6.3 51779 53816.32 8.0 Use 51055 for tubes up to 3/4" OD (included with safety grip) 51425 for tubes up to 1" OD 51427 for tubes up to 2"OD. Lance Stop Retainers HOSE CHECKS Installed on hose ends to prevent injury by restraining the hose in the event of an end fitting failure. Steel hose check is manufactured from galvanized high tensile wire rope with spring-loaded retainers for easy installation and removal. 52242. Nylon hose check is made from durable strap with extra-heavy stitching. Spring-retained for easy removal. 27863. 52242 27863 G-6 Copyright 2004