Supplier. Relationship. Management. K. Mampane. Gauteng Branch Meeting



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Transcription:

Supplier Relationship K. Mampane Management Gauteng Branch Meeting 22 November 2012

Take home SRM menu SA Economic Background Procurement Environment SRM Business Case SRM Defined Process Lessons Learned Conclusion

Take home SRM menu SA Economic Background Procurement Environment SRM Business Case SRM Defined Process Lessons Learned Conclusion

SA Compliance to Developmental Agenda LEVEL 1 - OWNERSHIP 17.9% 7.3% 74.8% LEVEL 2 - MANAGEMENT CONTROL 8.5% 11.0% 80.5% LEVEL 3 - EMPLOYMENT EQUITY 6.4% 11.3% 82.3% LEVEL 4 - SKILLS DEVELOPMENT 11.8% 5.4% 82.8% LEVEL 5 - PREFERENTIAL PROCUREMENT 6.7% 7.9% 85.4% LEVEL 6 - ENTERPRISE DEVELOPMENT 5.6% 10.5% 83.9% LEVEL 7 - SOCIO-ECONOMIC DEVELOPMENT 6.2% 12.9% 81.0% Excellent Compliance (>=100%) Partial Compliance (>0 <100%) No Compliance (0%)

Take home SRM menu SA Economic Background Procurement Environment SRM Business Case SRM Defined Process Lessons Learned Conclusion

Business and CPO concerns STRATEGIC SOURCING - PORTFOLIO

Procurement Spend SOE No. of Employees (billion) 2011-2012 2948 R 345.00 Type of Supplier Foreign Suppliers Spend Stats Value (appr.) Number of Suppliers Percentage (%) R 30 billion 96 46% BEE Suppliers R 15,8 billion 497 24% Unknown R 12,7 billion 429 20% White/Non BEE R 6,2 billion 262 10% 8

High Performance Mastery Dimensions Six dimensions of procurement mastery: 1 Procurement strategy Vision, mission, core values Operating model Performance management Category strategic planning 2 Sourcing and category management Strategic sourcing Category policy setting Category management framework Compliance monitoring 3 Requisition to pay Transaction processing Assisted buying Master data management Fulfillment 4 Supplier relationship management Supplier performance mgt Contract management Supplier development and integration 5 Workforce and organization Having the right network of competent people Working in an organization that facilitates working together 6 Technology Technology that delivers the right information Systems cover all functions: strategy to operations

High Performance Mastery Dimensions Six dimensions of procurement mastery: 1 Procurement strategy Vision, mission, core values Operating model Performance management Category strategic planning 2 Sourcing and category management Strategic sourcing Category policy setting Category management framework Compliance monitoring 3 Requisition to pay Transaction processing Assisted buying Master data management Fulfillment 4 Supplier relationship management Supplier performance mgt Contract management Supplier development and integration 5 Workforce and organization Having the right network of competent people Working in an organization that facilitates working together 6 Technology Technology that delivers the right information Systems cover all functions: strategy to operations

Take home SRM menu SA Economic Background Procurement Environment SRM Business Case SRM Defined Process Lessons Learned Conclusion

Functional ROI Source: PSC Procurement Organization Performance (POP) Survey.

Understand the Total Cost of Ownership The build-up of the Total Cost is based on the assessed suppliers average. Supplier Input cost is almost 50% of the Total Cost of Ownership. Total cost build-up* 100% 84,5% Total Cost landed spend 13% 3,5% 1% 2% 4% 8,5% 14% 48% 6% The raw material is equal to 56,5% of the landed spend Raw Material Incl. inventory Corrugating Process Converting Process Administration Transportation & Contribution Goods Receiving Inventory Production Administration Supplier Costs Buyer Costs

Building the business case Strategic Sourcing Optimization 500m 7-15%(Of Addressable Spend) Improved Operational Efficiencies 7.5m 20-30%(Current cost Base) Purchasing Compliance Savings 500m 3-5%(Of Addressable Spend)

Getting What We Paid For

Adding Value versus Cost to Change

Take home SRM menu SA Economic Background Procurement Environment SRM Business Case SRM Defined Process Lessons Learned Conclusion

Defining SRM Achieving full value from the total supply base SRM is a holistic approach to realising Full Value from pro-active and differentiated management of the total supply base From concept to delivery, from strategy to execution SRM encompasses all of the activities involved in selecting and engaging suppliers, transacting supply orders, measuring and reporting performance, to working together to improve joint performance- - from concept to delivery Technology Enablement SRM technology enables smarter sourcing and contracting, more efficient requisition to pay, easier measurement and reporting and overall more efficient supply and design collaboration between companies and their suppliers, throughout the entire materials life cycle A coordinated programme of actions developed jointly to improve overall performance and reduce supply chain costs. 18

Take home SRM menu SA Economic Background Procurement Environment SRM Business Case SRM Defined Process Lessons Learned Conclusion

Supplier Relationship Management Process Eg. of 4 main elements to SRM 1.Develop Supplier Management Strategy 2. Integrate Supplier 3. Evaluate & Manage Supplier Performance 4. Manage Supplier Relationships SRM1.1 Develop Supplier Segmentation Strategy SRM2.1 Develop Supplier Integration Plan SRM3.1 Evaluate Supplier Performance SRM4.1 Develop Relationships SRM1.2 Develop Performance Measurement Process SRM2.2 Integrate Supplier SRM3.2 Manage Supplier Performance SRM4.2 Recognise Supplier Performance SRM1.3 Develop BEE Supplier Program SRM4.3 Transition Suppliers Supplier Segmentation Criteria Supplier Scorecard Template BEE/SPD Supplier Programme Supplier Integration Plan Integrated Supplier Accenture Updated Supplier Scorecard Supplier Performance Improvement Plan Shared Process Improvements Supplier Recognition & Distributed Awards Transitioned Supplier 20

SRM Phase 1

SRM Phase 2

SRM Phase 3

SRM Phase 4

SRM My Framework SEGMENT ENGAGE MEASUER & MONITOR Make the case for supplier segmentation Develop a segmentation approach Rationalise the supply base Define roles and responsibilities of stakeholders Develop scorecards to measure supplier performance Report supplier performance to internal partners Communicate and align supplier management activities Develop scorecards to measure supplier performance Communicate and align supplier management activities Address other drivers of supplier performance Identify and prioritize opportunities Solicit supplier feedback Enable multi-party collaboration to create deeper value Capture innovation from the supply base

Segmentation Segmentation Bad segment ation C E D B A Dimensions Type of product Consumption rate Total spend True segmenta tion A C E F B D G H Vendor process Volume usage Motorisation type... The MECE principle: all segments must be Mutually Exclusive Completely Exhaustive

Business impact Each commodity is positioned according to its level of priority. High Strategic Purchasing Matrix Leverage Strategic q Routine Bottleneck s Low Vendor market complexity High 27

Priority by Category Summary of Priority by Category 1 2 3 4 2 1 2 1 2 6 1 1 4 12 2 1 1 4 8 15 12 2 1 3 17

Summary of Top Suppliers by Spend and Tier 1.6E+09 1.4E+09 1.2E+09 1E+09 800000000 600000000 400000000 200000000 0 1 2 3 4

Top Supplier by Ties 40 35 12 30 25 20 12 15 10 5 0 16 1 6 7 8 1 2 12 6 3 3 3 2 1 2 1 2 3 4

Supplier Identification Includes quality, delivery, technology, cost, viability, alignment, and support categories Provides specific standards to determine supplier placement in segmentation model Specifies entry and exit criteria for each supplier segment High Flyers High Flyers Best of the Best suppliers Included on Preferred Supplier List and recommended for the president s supplier award Preferred Preferred Demonstrated successful suppliers Recommended for all new programs in area's of expertise Limited Routine Limited Preferred Supplier List potential suppliers in development Recommended for very limited new programs and requires justification for use Routine Not recommended for use in any new programs Global Commodity Supplier Management and Engineering VP approval required for use

Tier Model Strategic Suppliers Strategic Alliances Key Suppliers Business Relationships Show-Stoppers Operational Agreements Repetitive Purchases Basic Contracts/PO

Sourcing Levers Source: PSC Procurement Organization Performance (POP) Survey.

Strategic Sourcing Levers SRM Opportunities Opportunities are getting less as low hanging fruit opportunities become less

Where are we? How effective and efficient are our current capabilities? Process Improvement System Enhancements Increased Margins Contract Compliance Increased Market Share Eliminate Need Standardise TAC Reduction Start with End

How effective and efficient are our current Skills? The method of achieving the goal relationship management, however, is highly dependent on some of the factors that are responsible for achieving successful interpersonal relationships such as: Regular communications Openness and the sharing of information Commitment and equality Interpersonal skills Listening skills Presentation skills Persuasion skills Diplomacy skills Negotiation skills Motivational skills Arbitration skills Emotional intelligence/intuition skills Project management skills Facilitation skills Performance measurement skills

How effective and efficient are our current Skills? The method of achieving the goal relationship management, however, is highly dependent on some of the factors that are responsible for achieving successful interpersonal relationships such as: Regular communications Openness and the sharing of information Commitment and equality Interpersonal skills Listening skills Presentation skills Persuasion skills Diplomacy skills Negotiation skills Motivational skills Arbitration skills Emotional intelligence/intuition skills Project management skills Facilitation skills Performance measurement skills

Tier Model Relationship Level Company Director / Executive Executives / Chief Officers General / Manager Project / Category Manager BU Senior Manager Senior Manager Commodity Leader BU Manager Sales Company Rep Buyer BU Rep

Monthly SRM Information Flow Principle Meetings / Reports (Category 1 ) Meetings / Reports ( Category 2 ) Information Quarterly procurement SRM meeting Quarterly procurement SRM meeting Information Annual General Meeting Meetings / Reports ( Category 3) Information refers to Supplier KPI s Reports available on electronically

Statutory Framework for SOE s Standard for Uniformity National Treasury Best practice guidelines Legislative Framework Uniform Procurement directives to three spheres of government Supply Chain Management Guidelines Standard Bidding Documents Practice Notes Constitution PFMA / MFMA Acts PPPF Act and Preferential Procurement Regulations B-BBEE Act Other prescripts What about? Local Accords IPAP NGP CSDP NIPP Supply Chain Professional Body 40

Developing SA supplier Base Suppliers CSDP Focus Suppliers Focus Supplier Development Category Supplier Base Sphere of Control Tier 1 Systems Subsystems CSDP Development Tier 2 Assemblies Tier 3 Components Sphere of Influence Other BBBEE Focus ED Development **ED Enterprise Development / PP Preferential Procurement 41

Company Supplier SRM Governance Structure - Value Category Value (Functional) Value Add Preferred Strategic Value and Compensation Provides exactly Offer improvement what is stated in the suggestions contract or Provide no-cost expertise purchase and resources to further agreement business initiatives Contracts and/or Commits to electronic purchase purchase order and agreements are invoicing generally single or short-term transactions Pays supplier according to agreed-to terms and conditions Purchase agreements/contrac ts are generally single or short-term transactions Pay the supplier according to contract terms/conditions Willing to negotiate early payment options Implement e-fund payments Allows supplier to enter invoices directly into customer system Contracts usually one to three years Commits to cost take out programs Agrees to provide products/services to prototype potential business opportunities Offers nontraditional pricing Commits to electronic purchase order invoicing Potentially allow more relaxed yet controlled payment options, i.e., evaluated receipt settlement Allows the supplier to enter their invoice directly into customer s system Contracts usually two to five years Provides signifi cant value derived from industry expertise, industry contacts, and marketplace influence Metrics-based agreements (e.g., fees tied to customer incremental revenue increase based on the product/service implementation) Commits to electronic purchase order invoicing Bonus incentives considered for contract performance where extra value is provided Allows the supplier to enter their invoice directly into customer s system Contracts are open-ended

Company Supplier SRM Governance Structure - Price Category Value (Functional) Value Add Preferred Strategic Prices competitively Supplier not guaranteed exclusivity Gives customer audit rights Commits to competitive pricing Contract has a specific term with an option to extend Gives customer audit rights Commits to competitive pricing Multiyear options with price guarantees Gives customer audit rights Commits to Most Favored Customer pricing Contract has an unspecified end point to ensure room for both parties to profit Supplier shares pricing model to establish a fair pricing/profit margin and to disaggregate costs Gives customer audit rights Pricing/Business Volume Commits to volume spend according to the contract Uses the competitive bid process to award business Customer may exercise audit rights Commits to volume spend according to the contract Awards business to supplier as a backup group when preferred group cannot fulfill needs Tests the waters to identify alternative sources Customer may exercise audit rights RFP not necessarily required Always included in the bidding process Supplier assists with benchmarking/ market analysis Longer-term, evergreen contract is used and price negotiation is factored into the contract Customer may exercise audit rights RFP not necessarily required Negotiates with a concern to supplier profitability Collaborates with supplier on requirements May offer rights of first refusal Supplier assisted benchmarking/market analysis Longer-term, evergreen contract used (price negotiation factored in) Exhausts escalation processes prior to invoking audit rights

Company Supplier Company Supplier SRM Governance Structure - Brand Category Value (Functional) Value Add Preferred Strategic Customer brand use prohibited Written request required for use of customer brand name Written request required for use of customer brand name Customer and supplier seek opportunities where linking brand names provide mutual benefit Brand Name Usage Prohibits use of brand Brand usage requests considered on a case-by-case basis; granted if value can be derived for customer Brand usage requests Customer and supplier seek considered on a case-by-case opportunities where linking brands basis; granted if value can be provide mutual benefit derived for customer Predisposed to grant requests Supplier Recognition Determines whether to participate in customer s Supplier Recognition Program Determines whether to participate in customer s Supplier Recognition Program No formal recognition Program incentives encourage suppliers to demonstrate value beyond contract commitments. Formal acknowledgement provided to supplier Provide telephone reference for supplier Determines whether to participate in customer s Supplier Recognition Program Encourage suppliers to demonstrate added value and best practices Formal acknowledgement provided to supplier Customer acknowledges added value and commitments Provide supplier telephone references Other reference requests considered on a case-by-case basis Determines whether to participate in customer s Supplier Recognition Program Program incentives encourage suppliers to demonstrate added value and best practices Formal acknowledgement provided to supplier Allow supplier press releases Hosts potential clients of the supplier on-site

Company Supplier Company Supplier SRM Governance Structure - Influence Category Value (Functional) Value Add Preferred Strategic Little or no customization offered Considers customer s unique business needs in product R&D Actively solicits customer input regarding product design/direction Supplier and customer mutually commit to investing in new products and ideas Customization/ Product Influence Accepts product as is Provide supplier feedback Act as a beta site Helps enhance supplier s product offerings by providing expertise Supplier and customer mutually commit to investing in new products and ideas Accepts minimal risk based upon contract terms Accepts modest risk, allowing incentives and penalties in the contract Accepts moderate risk, allowing significant incentives and penalties in the contract Compensation tied to customer success Routinely makes R&D investment with no guarantee Risk Sharing Accepts minimal risk based upon contract terms Accepts modest risk, allowing incentives and penalties in the contract Accepts moderate risk, allowing significant incentives and penalties in the contract Provides financial rewards Publishes success stories Speaks on behalf of the supplier Makes financial investment in joint ventures

Company Supplier SRM Governance Structure - Sharing Category Value (Functional) Value Add Preferred Strategic Shares information and provides education as defined in the contract Supplier shares limited operational/tactical info in order to complete the business contract tasks/activities Proactively shares product strategy and best practices on business processes Frequently provides industry, products, services, and market space consultation Proactively shares product strategy and direction and asks for customer feedback Best practices are shared Wide-ranging, boundary-less sharing of ideas Information Sharing Customer shares information as defined in the contract, and educates supplier on contractual obligations Operational/tactical info shared to aid in fulfilling commitments Helps supplier understand the procurement process and requirements Significant tactical and some strategic info shared to aid supplier lead initiatives Helps supplier understand BU objectives to meet commitments and provide value added services Allows supplier participation in strategic plans, marketing data, technologies, and business initiatives Shared strategy and initiatives enable supplier to meet obligations and provide added services

Company Supplier Company Supplier SRM Governance Structure Ops Category Value (Functional) Value Add Preferred Strategic Problem Escalation and Resolution Customer service meets contractual obligations Resolves problems through escalation provisions of contract Accesses customer service in accordance with the contract Customer service provided in accordance with contract Resolves problems according to the escalation provisions of the contract Accesses customer service in accordance with the contract Resolves problems according to contractual escalation provisos Monitors customer s use of goods and services Anticipates problems and promptly notifies customer of resolution options Views problems as a shared responsibility Problems and resolutions reviewed quarterly Grants supplier monitoring activity freedom Proactively monitors process Communicates and resolves problems without waiting for customer approval Problem resolution viewed as a shared responsibility Provides progressive escalation of concerns Problems and resolutions reviewed quarterly Problem resolution viewed as a shared responsibility Commitment to Periodic Reviews Agrees to performance measurements and reviews as defined in the contract Measures supplier performance as defined in the contract Agrees to performance measurements and reviews as defined in the contract and Service Level Agreements Performs review per contract Self-assesses performance and solicits feedback from supplier Quarterly reviews address relationship metrics Provides feedback on customer performance in the relationship Supplier handles own performance gaps Conducts quarterly performance reviews Receives formal performance feedback from supplier; customer acts to address gaps in its own performance Parties are in continuous dialogue and aware of performance outside of quarterly reviews Both parties measure performance jointly and develop action plans to address gaps Continuous dialogue communicates performance outside of the formal reviews Both parties jointly measure performance develop action plans to address gaps

Supplier Performance Measurement must reflect the importance of the category T1 Arms Length T2 Preferred T3 Performance Partnerships T4 Strategic Alliances Design to target, joint improvement targets, value chain effectiveness Management leadership in jointly developed collaborative planning and collaborative product design / development capabilities Total Cost of Ownership reduction targets Supplier capability and responsiveness in terms of Lead Time / Cycle Time, quick reaction capabilities, inbound supply chain innovation Management leadership Sub-tier supplier management Price trend, price level Incoming quality, supplier caused operational issues, supplier caused customer issues Cost measured against supply market Quality measured against supply market standards and buying organisation requirements Order fulfilment, quantity reliability, shipping instructions adherence to agreed contract 48

Given Crucial Differentiating Supplier Appraisal View performance of the supplier on each criteria in relation to relative importance as perceived by the Category Teams for example Supplier s competitors are superior Equal performance Supplier is superior, versus competitor Quality consistency Innovation Solution orientated Proactive tech. support Openness/ info. sharing Honesty/integrity Pricing policy Timed delivery Speed of response/tech. supp. Delivery reliability Ability to listen Understanding client Relationship building Technical knowledge Flexibility in delivery Technical knowledge of sales staff Product range Urgency delivery Knowledge of customers process Complaints handling Easy to get hold of sales rep. ISO certification Availability of tech. staff Frequency of visits Environmental concern Continuity of sales rep. Undamaged delivery The supplier appraisal process is most powerful when completed by BOTH SARS and the Supplier. The output should then be cross referenced with the prioritised initiatives to ensure alignment 49

Lessons Learned 1. Segment your supplier base 2. Must Be driven by enterprise s ambitions. 3. Take a holistic, enterprise-wide approach. 4. Ensure that all activities can be measured 5. View service providers as segmented partners 6. Measure re-evaluate and Improve Continuously