Technical Catalog Wood Panels

Transcription

1 Technical Catalog Wood Panels

2 Duratex was founded in 1951, whose shares are controlled by the Itause Group and Companhia Ligna de Investimentos. It is the largest manufacturer of engineered wood panels in the Southern Hemisphere. With its factories in the states of Sao Paulo, Minas Gerais and Rio Grande do Sul, Duratex has ten wood panel production lines and an efficient logistics system. These modern industrial facilities, which are in constant technological evolution, are divided into four MDF production lines, three MDP production lines, and three hardboard production lines. 2 Duratex Forest

3 Respect for the environment is in our roots Duratex s commitment to the preservation of nature is present in everything the company does. This commitment is realized through an efficient management of the company s natural resources, the continuous improvement of its processes, and the pursuit of a rigid policy aimed at minimizing environmental impacts. Environmental management also makes a strategic difference for the company. Duratex has over 230,000 hectares of planted forests, and conducts ongoing programs aimed at identifying and monitoring the local biodiversity. All that in order to achieve high productivity levels with the least impact on nature. iso iso 9001 The first Latin American company to get an FSC certification ISO certified EMS ISO 9001 certified manufacturing facilities Member of ISE (Business Sustainability Index) The only building material company in Latin America selected to Dow Jones Sustainability World Index 3

4 Get to know our product lines Page 6 MDF Madefibra madefibra ultra madefibra bp madefibra bp ultra madefibra pd MADEFIBRA BP ROVERE MARSALA - ESSENTIAL WOOD LINE

5 Page 12 Page 18 MDP Madepan madeplac bp madeplac FF HARDboard duratree duraplac duraplac BP MADEPLAC BP DIAMOND WHITE - ESSENTIAL LINE

6 MDF MEDIUM DENSITY FIBERBOARD WITH HIGH MACHINABILITY, WHICH ALLOWS FOR ROUNDED FINISHES WITH A SPECIAL TOUCH OF BEAUTY AND DESIGN. MADEFIBRA MADEFIBRA ultra MADEFIBRA BP MADEFIBRA BP ultra MADEFIBRA PD 6

7 Enhanced resistance, easier execution, and guaranteed origin. MDF Medium Density Fiberboard - is produced by Duratex under the brand name MaDeFibra. This type of fiberboard is made from selected reforestation of pine and eucalyptus wood fibers. These fibers, which are bonded with a synthetic thermosetting resin, are consolidated by heat and pressure into a solid, highly-resistant fiberboard panel with smooth surfaces. Uncoated MaDeFibra is an extraordinary product due to its high machinability, a feature that distinguishes this Duratex product from the other wood panels. It can be undercut and turned on lathe, thus allowing for different finish possibilities. In the uncoated fiberboard category, Duratex also offers MaDeFibra Ultra with double protection - against humidity and termites and its exclusive green core which allows for easy identification of the product. Easy execution of finishes is a great differentiating feature of MaDeFibra fiberboard. Thus its surfaces, without final finish, behave in a way that is similar to or better than that of massive wood, thus eliminating prior surface preparation. MaDeFibra fiberboard surfaces make an excellent substrate for all types of painting and coating. MaDeFibra is also available with coating MaDeFibra BP with melamine laminates on one or both sides. When coated on both sides MaDeFibra fiberboard becomes an even more advantageous product, since it does not require additional finishing, and its use eliminates production steps and saves time. MaDeFibra BP s quality is taken so seriously that each fiberboard panel is individually identified, and bears its product name, the name of the place where it was made, and the date and time of sanding, thus allowing for it to be traced and providing total product reliability. MaDeFibra PD, in its turn, is MDF for doors, partition walls, and furniture, mainly for use for cabinet and drawer dividers, backs and bottoms. When used for these purposes, it is available in neutral colored patterns allowing harmonious combinations with the other patterns available in the Duratex fiberboard product line. Another option in coated fiberboard is MaDeFibra BP Ultra. It features protection against humidity, termites and bacteria, and can be identified by its exclusive green core. All variants of this Duratex fiberboard are the result of a careful production process carried out in technologically advanced facilities, this allows the company to provide the market with quality products of guaranteed origin and excellence. 7

8 MADEFIBRA BP is MADEFIBRA fiberboard coated with low-pressure melamine laminate. Owing to hot-pressing, the laminate fuses to the surface of the board, thus forming a solid, inseparable panel. MADEFIBRA BP CAPUANO - Duna Line Duratex MDF product line PRODUCTS DESCRIPTION OPTIONS MaDeFibra MaDeFibra Ultra MaDeFibra BP MaDeFibra BP Ultra MaDeFibra PD Uncoated MDF board Uncoated MDF board with double protection against humidity and termites MDF coated on one or both sides with low-pressure melamine laminate MDF coated on one or both sides with low-pressure melamine laminate featuring triple protection against humidity, termites and bacteria MDF painted with a semi-matte finish Can be carved, lathe-turned, painted, varnished, dyed and coated Available in different wood and onecolor patterns, and different finishes. Ready for final use. Available in Arctic White Available in Bianco, Malibu and Snow colors. Ready for final use. Sizes PRODUCT RAW MATERIAL THICKNESS* (mm) SIZES* (mm) MaDeFibra Pine 3/6/9/12/15/18/20/25/ x 2750 Eucalyptus 2,5/3/6/9/12/15/18/20/25/30/ x 2440 / 1840 x x 2750 / 2200 x 2750 / 2440 x 2750 MaDeFibra BP Eucalyptus 6/9/15/18/ x 2750 MaDeFibra Ultra Pine 6/9/15/18/ x 2750 MaDeFibra Ultra BP Pine 6/9/15/18/ x 2750 MaDeFibra PD Eucalyptus x 2750 * For other thicknesses and sizes, please contact us. 8

9 PHYSICO-MECHANICAL AND HYGROSCOPIC PROPERTIES MADEFIBRA VARIABLES DEFINITION UN. Standard Perpendicular tensile strength (minimum) Static bending strength (minimum) The resistance posed by a specimen while being subjected to opposite tensile forces applied perpendicular to its surfaces The resistance posed by a sample supported at its ends while being subjected to a load applied at its center until failure kgf/cm 2 kgf/cm 2 MADEFIBRA ultra VALUES, THICKNESS (mm) VALUES, THICKNESS (mm) Swelling Density (minimum) The increase in thickness of a specimen after having been immersed in distilled water at 20ºc +/- 1ºc, during 24 h, for +/- 15 minutes The quotient of the specimen s mass-volume ratio % kg/m 3 NBR : Elastic modulus (minimum) Moisture A physical constant that expresses the level of stiffness of the material, determined during an elastic regime, at which there are no changes in its original characteristics. The amount of water in a specimen eliminated by drying it at a temperature of 105ºc +/- 2ºc until it reaches constant mass kgf/cm 2 % N/A a 11 N/A MADEFIBRA meets the specifications of NRB Standard 15316/2, and the methods for checking values are those described in NBR Standard 15316/3. DIMENSIONAL TOLERANCES VARIABLES METHODS LIMITS (NBR ) < = 19 mm > 19 mm THICKNESS LENGTH AND WIDTH SQUARENESS STRAIGHTNESS NBR 15316/3 +/- 0,2 mm +/- 0,3 mm +/- 2.0 mm/m up to a maximum 5.0 mm/m Maximum 2.0 mm/m Maximum 1.5 mm/m 9

10 PHYSICO-CHEMICAL PROPERTIES MADEFIBRA BP AND MADEFIBRA BP ULTRA (NBR 15761:2009) TEST UNITS LIMITS Gloss U.B. (Glossmeter 60º) Based on the textures defined by the interested parties Resistance to high temperatures Class 2 (moderate effect) Abrasion resistance Cycles One-color patterns: minimum 300 Wood and fantasy patterns: minimum 70 Impact - Cracking MM Minimum 400 Resistance to staining agents Class 3 (light effect) Porosity Level 3 (isolated points) Thermal shock strength No cracking Scratch resistance N Wood- and light one-color fantasy: minimum 5n dark one-color: minimum 4n Resistance to steam Level 2 (moderate effect) PHYSICO-CHEMICAL PROPERTIES MADEFIBRA PD TEST METHOD STANDARDS REFERENCE DURATEX* UNITS LIMITS Gloss ASTM D ABNT NBR P-10/0001 U.B. (glossmeter 60º) Semi-matte - 11 to 30 Gloss - 71 to 90 High Gloss - 91 to 100 Abrasion resistance ASTM D ABNT NBR P-10/0223 mg (250 cycles) CS-10 < to 20 mg CS-17 < to 50 mg Bond strength ANSI/AHA A CS P-10/0093 % Minimum 50 Resistance to pull-off ASTM D ABNT NBR P-10/0090 kg Minimum 6 (Partition) Minimum 4 (Back/Bottom) Resistance to staining agents DIN ABNT NBR P-10/0168 1B for Partition DP 1C for Back/Bottom DP Staining agents: acetone, ethyl alcohol, mustard, detergent, disinfectant, water, soluble coffee, powdered whole milk, acetic acid, hydrogen peroxide, pen ink, marker ink, ammonia solution, red lipstick, sodium hydroxide, sodium hypochlorite, povidone-iodine, shoe polish, and citric acid. 10

11 MADEFIBRA BP CARVALHO ÉVORA - PRISMA LINE RECOMMENDED USES AND APPLICATIONS MADEFIBRA, MADEFIBRA BP AND MADEFIBRA PD The furniture industry in general, and specialized retail trade, mainly in the segments of office, store, restaurant, hotel, laboratory, hospital and home furniture. In the civil construction industry, MaDeFibra fiberboard is commonly used for paneling. MDF MANUFACTURING PROCESS MADEFIBRA ULTRA AND MADEFIBRA BP ULTRA The furniture and civil construction industries, for parts and areas subject to occasional dampness or places with high relative humidity levels such as coastal and mountains cities. In homes, for areas like the kitchen, bathrooms laundry room, and in professional and commercial environments such doctors and dentists offices, clinics, locker-rooms and restaurants. Planted forests Trunks Debarking Chipping Screen & Chip Washer Defibrator Board forming Pre-compressor Continuous press Masterboard cut Cooling & temperature control Sanding Cut to size MDF 11

12 MDP PARTICLEBOARD WITH MEDIUM DENSITY OUTER LAYERS AND INNER LAYER OF GREAT UNIFORMITY. ITS SURFACE CHARACTERISTICS ALLOW FOR EASY APPLICATION OF A WIDE RANGE OF DECORATIVE COATINGS. MADEPAN MADEPLAC FF MADEPLAC BP 12

13 Easier workability with quality assurance. MDP stands for Medium Density Particleboard. It is a new generation of engineered wood panels manufactured by Duratex with the world s most advanced technologies, which allow for obtaining a homogeneous particleboard of great stability and with flat, smooth surfaces. MaDePan s excellence begins with the raw-materials, which are made from eucalyptus trees carefully grown by Duratex. Like all products manufactured by the company, MDP is made at manufacturing plants that excel in their use of technology, under strict international quality-control standards. This ensures the product s features: great tensile and bending strength, low water absorption and less warping. In addition, it is a fiberboard of high superficial density, which allows for excellent finish in painting and coating. MaDePlac BP s quality is taken so seriously that each fiberboard is individually identified, and bears its product name, the name of the place where it was made, and the date and time of sanding, thus allowing for it to be traced and providing total product reliability. MaDePlac FF, in its turn, is coated with finish foil-like cellulosic film especially treated with varnish, which allows for different gloss levels or prepares for later varnishing. Each one of these panels is designed for specific uses, and provides benefit that important due to its feature and excellence. Duratex s MDP is also available with coating in two variants: MaDePlac BP with melamine laminate coating on one or both sides. When coated on both sides MaDeFibra fiberboard becomes an even more advantageous product in the furniture industry, since it does not require additional finishing, and its use eliminates production steps and saves time. 13

14 Duratex mdp product line PRODUCTS DESCRIPTION OPTIONS MaDePan MaDePlac BP MaDePlac FF Uncoated MDP MDP coated on one or two sides with low-pressure melamine laminate MDP coated with finish foil-like cellulosic film protected by a varnish layer Allows for coating with wood sheets, laminated plastic, PVC and other materials, in addition to paint finish coating Available in smooth or textured finishes on both sides Available in semi-matte or glossy finishes, ready for final use SIZES PRODUCTS THICKNESS* (mm) SIZES* (mm) MaDePan 10/12/15/18/25/28** 1840 x 2750 / 2100 x x 2750 MaDePlac BP 15/18/ x 2750 MaDePlac FF 12/15/ x 2750 * For other thicknesses and sizes, please contact us. **Please, contact us. MADEPLAC BP ARCTIC WHITE - ORIGINAL LINE 14

15 PHYSICO-MECHANICAL AND HYGROSCOPIC PROPERTIES - MADEPAN VARIABLES DEFINITION UNIT VALUES, THICKNESS (mm) Perpendicular tensile strength (minimum) The resistance posed by a specimen while being subjected to opposite tensile forces applied perpendicular to its surfaces kgf/cm Static bending strength (minimum) The resistance posed by a sample supported at its ends while being subjected to a load applied at its center until failure kgf/cm Swelling (maximum) The increase in thickness of a specimen after having been immersed in distilled water at 20ºc +/- 3ºc, during 2 hours, for +/- 3 minutes % Maximum 8% Density (minimum) The quotient of the specimen s mass-volume ratio kg/m Surface tensile strength (minimum) The resistance posed by a specimen while being subjected to a tensile force applied perpendicular to the plane of specimen s face to cause the pulling-off of an area of its surface layer kgf/cm Moisture The amount of water eliminated from a specimen by drying it at a temperature of 103ºc +/- 2ºc, until it reaches constant mass % 5 a 11 MaDePan meets the specifications of NBR Standard , and the methods used for checking the values are those described in NBR Standard DIMENSIONAL TOLERANCES VARIABLES NBR Standard :2006 Length (mm) ± 5.0 Width (mm) ± 5.0 Thickness (mm) ± 0.3 between boards / ± 0.2 same board Squareness (mm/m) Maximum 2.0 Straightness (mm/m) Maximum 1,0 15

16 PHYSICO-CHEMICAL PROPERTIES - MADEPLAC bp TEST REFERENCE METHOD STANDARD Gloss ASTM D Resistance to high temperatures Abrasion resistance UNITS U.B. (Glossmeter 60º) Class Cycles LIMITS Based on textures defined by the interested party 2 (moderate effect) One-color patterns: minimum 300 Wood and fantasia patterns: minimum 70 Impact Cracking MM Minimum 400 Resistance to staining Class 3 (light effect) agents NBR 15761:2009 Porosity Level 3 (isolated points) Thermal shock resistance No cracking Scratch resistance N Wood and fantasy/ Light one-color: minimum 5n Dark one-color: minimum 4n Resistance to steam Level 2 (moderate effect) PHYSICO-CHEMICAL PROPERTIES - MADePLAC FF (NBR 15761:2009) TEST REFERENCE METHOD STANDARD Gloss ASTM D UNITS U.B. (Glossmeter 60º) LIMITS Semi-matte 10 to 40 (1) Gloss 45 to 70 (1) Super gloss > 70 (1) Resistance to adhesive tape Pull offs 3 Abrasion resistance Cycles 100 Resistance to cross cut NBR 15761:2009 % Maximum 50 Resistance to staining agents Class 3 (light effects) Staining agents: acetone, ethyl alcohol, mustard, detergent, disinfectant, water, soluble coffee, powdered whole milk, acetic acid, hydrogen peroxide, pen ink, marker ink, ammonia solution, red lipstick, sodium hydroxide, sodium hypochlorite, povidone-iodine, shoe polish, and citric acid. 16

17 MADEPLAC BP NOCE MÁLAGA - ORIGINAL LINE RECOMMENED USES AND APPLICATIONS Madepan and MADEPLAC BP The furniture industry in general, and specialized retail trade, mainly in the segments of office, store, restaurant, hotel, laboratory, hospital and home furniture. In the civil construction industry both products are commonly used for partition walls and paneling. MADEPLAC FF Furniture industry in general, mainly for making cabinets, bookshelves and racks. Not recommended for applications on horizontal surfaces subject to abrasion. MDP MANUFACTURING PROCESS Planted forests Trunks Debarker Chipping Particle production Dryer Particle formation Application of resin Panel Formation Continuous pressing Panel cutting Cooling & temperature control Sanding MDP 17

18 HARDBOARD HIGH-DENSITY FIBERBOARDS MADE OF REFORESTATION EUCALYPTUS WOOD. DURATREE DURAPLAC duraplac bp 18

19 VERSATILITY, DIVERSITY OF PATTERNS AND INTERNATIONAL QUALITY CONTROL. Hardboard is a high-density fiberboard manufactured by Duratex from reforestation eucalyptus wood. This wood, which is previously selected and certified, is turned into fibers, which, upon processing, arrange themselves into a flat structure and, under heat and pressure, are consolidated without the addition of synthetic resins. Denser and more uniform than conventional wood, the product is widely used in the furniture, automobile and civil construction industries, in addition to other uses, such as packaging manufacture. The countless possibilities offered by this type of panel, which can be printed on, painted, coated with lacquer or other coating materials, contribute to its versatility. Owing to its finishing, Duraplac targeted to be used for doors, partition walls and furniture, mainly as cabinet and drawer dividers and bottoms. For such a purpose, it is available in tens of colors allowing harmonious combinations with MaDeFibra BP and MaDePlac and FF patterns. Duratex also offers Duraplac BP, the main face of which is coated in melamine laminate. It is available in neutral colored patterns allowing harmonious combinations with the different patterns available in the other Duratex panel product lines. Duratree, Duraplac and Duraplac BP are panels made from quality-assured raw-materials with technologies that make them products that meet the strictest international quality control Standards. Duratex offers two variants of the product which fully meet the needs of consumers. Duratree is the uncoated hardboard that takes different types of finishes. Duraplac is the hardboard the main face of which is painted in wood and one-color patterns, and has a semi-matte or glossy finish. 19

20 DURATEX HARDBOARD PRODUCT LINE PRODUCTS DESCRIPTION OPTIONS Duratree Duraplac Duraplac BP Fully uncoated particleboard Particleboard painted with semi-matte or glossy finish Particleboard coated on the main face with melamine laminate Can be printed on, painted, coated with lacquer and other coating materials Available in different wood and one-color patterns for use in combinations with MaDeFibra BP and MaDePlac BP and FF Available in crystal pattern, ready for final use SIZES RAW-MATERIAL THICKNESS* (mm) SIZES* (mm) Duratree x 2440 / 1830 x 2750 / 2130 x x 2440 / 1830 x 2750 / 2130 x 2750 Duraplac x 2750 Duraplac BP x 2750 * For other thicknesses and sizes, please contact us. 20

21 Duratex hardboard meets the specifications of NRB Standard 10024, and the methods for checking values are those described in NBR Standard PHYSICO-MECHANICAL AND HYGROSCOPIC PROPERTIES - DURATREE TEST DEFINITION UNIT PRODUCTS CLASS ESP. Values required by the standard Duratex Hardboard Values Density (minimum) The quotient of the specimen s mass-volume ratio kg/m 3 Normal Above 800 From 950 to 1100 Moisture The amount of water eliminated from a specimen by drying it at a temperature of 105ºc +/- 2ºc, until it reaches constant mass % Normal From 4 to 9 From 3 to 9 Swelling The increase in thickness of a specimen after having been immersed in distilled water at 20ºc +/- 1ºc, during 24 hours, for +/- 15 minutes % Normal Maximum Maximum Static bending strength The resistance posed by a sample supported at its ends while being subjected to a load applied at its center until failure kgf/cm 2 Normal Minimum 357 Minimum 420 Perpendicular tensile strength The resistance posed by a specimen while being subjected to a tensile force applied perpendicular to the plane of specimen s face to cause the pulling-off of an area of its surface layer kgf/cm 2 Normal Minimum 7.1 Minimum 9.0 Parallel tensile strength The resistance posed by a specimen while being subjected to a tensile force of opposite direction applied to its surfaces kgf/cm 2 Normal Minimum Minimum 300 The values mentioned in the standards refer to average values obtained in laboratory tests conducted by Duratex, in accordance with procedures based on the above-mentioned standards and methods. Therefore, these values may vary slightly for tests conducted in other laboratories and under other conditions. DIMENSIONAL TOLERANCES VARIABLES VALUES SPECIFIED BY DURATEX DURAPLAC BP Length and width +/- 2.0 mm/chapa +/- 3.0 mm/chapa Squareness <= 2.5 mm/m <= 1.5 mm/m Straightness <= 2.5 mm/m <= 1.0 mm/m Thickness DURATREE 2.5 mm to 2.8 mm 3.0 mm to 3.3 mm 4.5 mm to 4.8 mm 6.0 mm to 6.3 mm DURAPLAC / +0.4 mm +/- 0.2 mm 21

22 PHYSICO-CHEMICAL PROPERTIES DURAPLAC TEST REFERENCE METHOD STANDARD UNITS LIMITS Gloss ASTM D ABNT NBR U.B. (Glossmeter 60º) Semi-matte - 11 to 30 Gloss - 71 to 90 High Gloss - 91 to 100 Abrasion resistance ASTM D ABNT NBR mg (250 cycles) CS-10 < a 20 mg CS-17 < a 50 mg Bond strength ANSI/AHA A CS % Minimum 50 Resistance to pulling-off ASTM D ABNT NBR kg Minimum 6 (Partition wall) Minimum 4 (Bottoms) Resistance to staining agents DIN ABNT NBR B for DP Partition wall 1C for DP Bottoms PHYSICO-CHEMICAL PROPERTIES - duraplac bp TEST REFERENCE METHOD STANDARD UNITS LIMITS Gloss ASTM D Resistance to high temperature Abrasion resistance U.B. (Glossmeter 60º) Class Cycles Based on textures defined by the interested parties 2 (moderate effect) One-color patterns: minimum 300 Wood and fantasy patterns: minimum 70 Impact - Cracking MM Minimum 400 Resistance to staining agents Class 3 (light effect) Porosity NBR 15761:2009 Level 3 (isolated points) Resistance to thermal shock Scratching resistance No cracking N Wood and fantasy/ Light one-color: minimum 5n Dark one-color: minimum 4n Resistance to steam Level 2 (moderate effect) Staining agents: acetic acid, citric acid (10%), sodium carbonate, ammonia (10%), ethyl alcohol (48V), white wine, beer, coca-cola, soluble coffee, tea, gooseberry, condensed milk, distilled water, xylol, acetone, butyl+etyl (1:1), butter, olive oil, mustard, salt (5%), onion, disinfectant, ball pen ink, rubber stamp ink, cleanser, cleaning solution (15%). 22

23 RECOMMENDED USES duratree, duraplac and duraplac bp Furniture industry, for cabinet and drawer backs and bottoms, in addition to general uses, mainly for partition walls, displays, packaging, internal part of vehicles, among other uses. HARDBOARD MANUFACTURING PROCESS Planted forests Trunks Chipping Defibrator Pulp formation Mat formation Pressing Thermal treatment Cut-to-length Sanding Moistening Cross section Hardboard 23

24 Export Department DuratexPaineis The information and specifications in this catalog are subject to change without notice. July / 2013