1in. Clear Water Pump OWNER'S MANUAL
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1 1in. Clear Water Pump OWNER'S MANUAL WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item #
2 Thank you very much for choosing a Wel-Bilt TM product! For future reference, please complete the owner's record below: Model: Purchase Date: Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. We strongly recommend this machine is not modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product. For technical questions please call WARNING! The pump cannot be used for sea water and flammable, corrosive, explosive or dangerous liquids. Always be sure that the pump never runs without water. TECHNICAL SPECIFICATIONS Description Motor: Output: Max. lift: Max. head: Max. flow: Intake port: Discharge port: Specifications 110V, 60 Hz, Single phase 1/2 HP 20ft. 110ft. 720 GPH 1in. 1in. 1
3 GENERAL SAFETY RULES This pump has been evaluated for use with water only. NOTE: This pump is supplied with a grounding conductor and groundingtype attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding type receptacle. WARNING!Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. WARNING! The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SAVE THESE INSTRUCTIONS Every pump is carefully tested and packed during its assembly. On receiving the pump, check that pump has not been damaged during transportation. If the pump is damaged, immediately inform the dealer within 8 days from the date of purchase. WORK AREA Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents. Do not use where there is a risk of causing a fire or an explosion;e.g. in the presence of flammable liquids, gases, or dust.some tools create sparks, which may ignite the dust or fumes. Keep children and bystanders away while operating this water pump. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area. Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area, particularly those hazards below the work surface hidden from the operator's view that may be unintentionally contacted and may cause personal harm or property damage. Be alert of your surroundings. Using a water pump in confined work areas may put you dangerously close to cutting tools and rotating parts. ELECTRICALSAFETY WARNING! Always check to ensure the power supply corresponds to the voltage on the rating plate. Do not abuse the cord. Never carry this water pump by its power cord, or yank power cord or extension cords from the receptacle. Keep power and extension cords away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may cause a fire and increase the risk of electric shock. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. 2
4 Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still doesn't fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. When operating a water pump outside, use an outdoor extension cord marked W-A or W. These cords are rated for outdoor use and reduce the risk of electric shock. Extension Cord Use. A. Use only 'Listed' extension cords. If used outdoors, they must be marked For Outdoor Use. Those cords having 3-prong grounding type plugs and mating receptacles are to be used with grounded tools. B. Replace damaged or worn cords immediately. C. Check the name plate rating of your tool. Use of improper size or gauge of extension cord may cause unsafe or inefficient operation of your tool. Be sure your extension cord is rated to allow sufficient current flow to the motor. For the proper wire gauge for your tool, see chart. CHART FOR MINIMUM WIRE SIZE OF EXTENSION CORD: If in doubt, use larger cord. Be sure to check voltage requirements of the tool to your incoming power source. Do not let your fingers touch the terminals of plug when installing to or removing from the outlet. Ground fault circuit interrupters. If work area is not equipped with a permanently installed Ground Fault Circuit Interrupter outlet (GFCI), use a plug-in GFCI between power tool or extension cord and power receptacle. PERSONAL SAFETY Stay alert, watch what you are doing and use common sense when operating a water pump. Do not use a water pump while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents often cover moving parts and should be avoided. Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with current national standards, or when needed, a face shield. Use as dust mask in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety shoes, hard hat, gloves, dust collection systems, and hearing protection when appropriate. 3
5 Avoid accidental starting. Ensure the switch is in the off position before plugging pump into power outlet. In the event of a power failure, while a pump is being used, turn the switch off to prevent surprise starting when power is restored. Do not overreach. Keep proper footing and balance at all times. Remove adjusting keys or wrenches before connecting to the power supply or turning on the pump. A wrench or key that is left attached to a rotating part of the water pump may result in personal injury. WATER PUMP USE AND CARE Do not force the pump. Water pumps do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct pump for the job. Never use a pump with a malfunctioning switch. Any water pump that cannot be controlled with the switch is dangerous and must be repaired by an authorized service representative before using. Disconnect power from pump and place the switch in the locked or off position before servicing, adjusting, installing accessories or attachments, or storing. Such preventive safety measures reduce the risk of starting the water pump accidentally. Store idle pumps. When the pump is not in use, store it in a dry, secure place out of the reach of children. Inspect pump for good working condition prior to storage and before reuse. Protect water pump from frost. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one pump may create a risk of injury when used on another pump. Keep guards in place and in working order. OPERATION NOTE: It is necessary that you install the foot valve (included) if you are drawing water from a source that is lower than the pump. The foot valve should be installed on the bottom of the inlet pipe. A foot valve is a one-way valve that will only allow the water to flow in one direction. This should prevent the need to prime the pump every time you use it by keeping the water in the inlet pipe from draining out after the pump is turned off. Check the pump for prime each time you use it. Running the pump dry will damage it. To Prevent Burn-Out of Pump WARNING:When installing, please ensure the pump is disconnected from electrical supply. To prevent possible injuries to people, avoid inserting hands into the mouth of the pump if this is connected to an electrical outlet. 1. Pump is only to be used with clear (clean) water. Dirty water or sand will damage pump. If water is dirty you must use a filter on the inlet. 2. If pump is new or has not been used for a period of time the pump shaft must be turned several times by hand before pump is turned on. 4
6 3. Do not allow pump to run dry. 4. If flow of water to pump inlet is restricted such as when used with a control valve: Do not run pump continuously; run at intervals (turn the pump off for 10 minutes after the pump runs continuously for 1 hour). Do not shut down the pump over 24 hours. 5. Pump must be installed in horizontal position only (outlet facing upward). 6. Pump motor and terminal box are not waterproof. Water should not come in contact with motor or terminal box. 7. Drain pump if temperature falls below freezing. Wiring Instructions WARNING: Make sure cord set is not plugged into an outlet during initial set-up and wiring. 1. Prepare a three core electric cord set with plug. 2. Loosen the screws on the black plastic box on the top of the pump. 3. When you open the plastic box on the top of the pump, you will find the short electric cord is already in place. Take out the electric cord any lay the new electric cord back. 4. Loosen the ground screw marked with and fasten the ground wire on to it. 5. Put back the black wiring kit cover and screw it tight. Capacitor L N GROUND Priming The Pump Pump must be filled with water before starting. This must be done after the pump is installed and all pipes connected. 1. Unscrew the nut on top of pump body next to inlet pipe. 2. Fill pump with clean water. nut 3. Replace nut and tighten. 5
7 MAINTENANCE In ordinary conditions, this pump does not require any maintenance. It may be necessary, however, to clean the hydraulics or replace the impeller. WARNING: Make sure the pump is disconnected from electric power supply before performing any maintenance operation. Maintain your pump. It is recommended that the general condition of any pump be examined before it is used. Keep your pump in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual. If any abnormal vibrations or noise occurs, turn the pump off immediately and have the problem corrected before further use. Have necessary repairs made by qualified service personnel
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