Push-Pull and E-Stop Switches. Datasheet
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1 Push-Pull and E-Stop Switches Datasheet
2 Honeywell Push-pull and E-stop switches are durable, environmentally sealed, sliding contact switches incorporating two circuits with multiple combinations. The sliding contacts provide positive contact closure and opening when the switch knob is operated. The dual O-ring design protects the contact chamber by isolating it from any moisture or any other contaminant. These Push-pull and E-stop switches are available as two-circuit switches. Contact closures are available with both circuits closed in the push position, both circuits closed in the pull position, or alternate closure: one closed and one open. These switches can be a replacement for sealed and unsealed switches including power take-off switches and park brake switches. These rugged and reliable switches increase application reliability and facilitate seamless equipment operation and control with their ability to keep dirt and moisture out of the contact chamber, thereby promoting longer switch life. Multiple standard knob colors are available with these switches and can be shipped in bulk packaging. What makes our switches better? The dual O-ring design protects the contact chamber by isolating it from any moisture or any other contaminant Vibration frequency from 8 Hz to 000 Hz UL and CE certified listings offered Self-cleaning, sliding contacts deliver outstanding reliability that enhances performance Sliding contacts provide positive contact closure and opening when the switch knob is operated Designed for severe temperatures 2 sensing.honeywell.com HIGH DURABILITY SLIDING CONTACTS MOMENTARY SWITCH OPTION
3 Features and Benefits ENVIRONMENTAL PROTECTION Honeywell Push-pull and E-stop switches are designed and tested to withstand a wide range of environmental conditions and contaminants: severe temperatures, chemical splashes, pressure wash, vibration, dust, humidity, and salt. IMPROVED DURABILITY The dual O-ring design protects the contact chamber by isolating it from moisture and/or any other contaminant. Form factor! Easily customized for specific applications NON-CONDENSING CAPABILITY These Push-pull switches can be operated in humidity range of 5 %RH to 95 %RH and are designed for severe temperatures. SLIDING CONTACTS The sliding contacts provide positive contact closure and opening when the switch knob is operated. ENHANCED DURABILITY IP67 sealing (select listings); resistant to impact, vibration, and shock. MULTIPLE KNOB COLOR AVAILABILITY UL FILE E29293 (select listings) sensing.honeywell.com 3
4 Potential Applications Honeywell Push-pull and E-stop switches are found in the toughest applications including: Construction Agricultural Marine Material handling Machine tools Mining Lawn and garden Heavy equipment sensing.honeywell.com
5 Table. Electrical, Mechanical, and Environmental Specifications Characteristics Description Electrical Nominal voltage 2 dc, 2 dc, 8 dc, or C300* Current, max Vdc, 0 2 Vdc, 8 Vdc Current, min. 0. A, resistive Dielectric 500 Vdc or 707 Vdc for minute, 5 ma max. Voltage drop Vdc at rated dc loads, max. Mechanical Operating force 27 N ± N Life 25,000 cycles at rated load Handle shock m [39.37 in] drop to hard surface Vibration 0 g max., 8 Hz to 000 Hz Connector Screw terminals (combo-head), wire harness with -pin Deutsch connector Environmental Humidity 95 % non-condensing UV color fade DE 3 max. at 5,000 hours UVB, ASTM G 5-06 Temperature Operating -0 C to 0 C [-0 F to 0 F] Storage -0 C to 80 C [-0 F to 76 F] Sealing is IP67 rated Approvals UL, CE (select listings) *For details, please refer Table 2 Table 2. Electrical Ratings based on Utilization Categories Designation Utilization Category Conventional Enclosed Thermal Current I the (A) Rated Operational Current I e (A) at Rated Operational Voltage VA Rating VA ac 20 V 20 V 380 V 80 V 500 V 600 V Make Break C300 AC-5 2,5,5 0, Note : The letter stands for the conventional enclosed thermal current and identifies (ac or dc): for example B means 5 A ac. The rated insulation voltage U i is at least equal to the number after the letter Note 2: The rated operational current I e (A), the rated operational voltage U e (V) and the break apparent power B (VA) are correlated by the formula B=Ue. le sensing.honeywell.com 5
6 Table 3. Packaging Options/Codes Code Quantity/Packaging Fastenings units per box 0 50 units per box One () of each part (mounting nut, large screw, cap, clip, button) and four () of each mounting hardware (clamps and short screws) are packed into individual bags. Bags are placed individually with each product in its carton cell. Fifty (50) of each part (mounting nuts, large screws, caps, clips, and buttons) are packed into one large bag and placed into the carton units per box Fifty (50) of each part (mounting nuts, large screws, caps, clips, buttons, installation screws, and wire clamps) are packed into individual part bags and placed into the carton units per box 00 of each part (mounting nuts, large screws, caps, clips, buttons, installation screws, and wire clamps) are packed in two bags containing 50 of each part and placed into the carton units per box 50 of each part (mounting nuts, large screws, caps, clips, and buttons) are packed into three bags containing 50 of each part and placed in box units per box One () of each part (mounting nut, large screw, cap, clip, button) and four () of each mounting hardware (clamps and short screws) are packed into a bag. The bag is placed into an individual box within the carton units per box 2 50 units per box One () of each part (mounting nut, large screw, cap, clip, button) and four () of each mounting hardware (clamps and short screws) are packed into individual bags. 50 bags are then placed into the carton. One () of each part (mounting nut, large screw, cap, clip, button) and four () of each mounting hardware (clamps and short screws) are packed into individual bags. 50 bags are placed individually with each product in its carton cell. 6 sensing.honeywell.com
7 Table. Order Guide and Specifications Catalog Listing Knob Color Circuitry Terminal Type Terminals Approvals Bulk Packaging Dimensional Drawing Push-Pull Switches Orange 2NO Screw terminal UL, CE 50 units per box Figure Orange 2NC Screw terminal UL, CE 50 units per box Figure Orange NC/NO Screw terminal UL, CE 50 units per box Figure Orange 2NC Screw terminal 50 units per box Figure Orange 2NC Screw terminal 50 units per box Figure Orange 2NC Screw terminal 8 units per box Figure Yellow 2NC Screw terminal 50 units per box Figure Yellow 2NC Screw terminal 50 units per box Figure Yellow 2NC Screw terminal 8 units per box Figure Black 2NC Screw terminal 50 units per box Figure Black 2NC Screw terminal 50 units per box Figure Black 2NC Screw terminal 8 units per box Figure Green 2NC Screw terminal 8 units per box Figure Blue 2NC Screw terminal 8 units per box Figure Gray 2NC Screw terminal 8 units per box Figure White 2NC Screw terminal 8 units per box Figure Orange NC/NO Screw terminal 50 units per box Figure Orange NC/NO Screw terminal 50 units per box Figure Orange NC/NO Screw terminal 8 units per box Figure Numbers before the dash indicate the model number; the three digit number after the model number indicates the color code and the two digit number following the dash indicates the packaging option. For more information on packaging options, see Table 3. sensing.honeywell.com 7
8 Catalog Listing Knob Color Circuitry Terminal Type Terminals Approvals Bulk Packaging Dimensional Drawing Yellow NC/NO Screw terminal 50 units per box Figure Yellow NC/NO Screw terminal 50 units per box Figure Yellow NC/NO Screw terminal 8 units per box Figure Black NC/NO Screw terminal 50 units per box Figure Black NC/NO Screw terminal 50 units per box Figure Black NC/NO Screw terminal 8 units per box Figure Green NC/NO Screw terminal 50 units per box Figure Green NC/NO Screw terminal 50 units per box Figure Green NC/NO Screw terminal 8 units per box Figure Blue NC/NO Screw terminal 50 units per box Figure Blue NC/NO Screw terminal 50 units per box Figure Gray NC/NO Screw terminal 50 units per box Figure Gray NC/NO Screw terminal 50 units per box Figure Gray NC/NO Screw terminal 8 units per box Figure White NC/NO Screw terminal 50 units per box Figure White NC/NO Screw terminal 50 units per box Figure White NC/NO Screw terminal 8 units per box Figure Yellow NC/NO Screw terminal 50 units per box Figure 7 E-Stop Switches Red 2NC Screw terminal UL, CE 50 units per box Figure Red 2NC Screw terminal UL, CE 50 units per box Figure Red 2NC Screw terminal UL, CE 8 units per box Figure Red NC/NO Screw terminal UL, CE 50 units per box Figure Red NC/NO Screw terminal UL, CE 50 units per box Figure Red NC/NO Screw terminal UL, CE 8 units per box Figure Red 2NO Screw terminal UL, CE 50 units per box Figure Red 2NO Screw terminal UL, CE 00 units per box Figure Red 2NO Screw terminal UL, CE 8 units per box Figure Numbers before the dash indicate the model number; the three digit number after the model number indicates the color code and the two digit number following the dash indicates the packaging option. For more information on packaging options, see Table 3. 8 sensing.honeywell.com
9 Catalog Listing Knob Color Circuitry Terminal Type Terminals Approvals Bulk Packaging Dimensional Drawing Red NC/NO Wire harness with -pin Deutsch connector n/a UL, CE 50 units per box Figure Red 2NC Screw terminal 8 units per box Figure Red NC/NO Screw terminal 50 units per box Figure Red NC/NO Screw terminal 50 units per box Figure Red NC/NO Screw terminal 8 units per box Figure Red 2NC Wire harness with -pin Deutsch connector n/a 50 units per box Figure 3 Momentary Push-Pull Switches Red NC Screw terminal 2 UL, CE 50 units per box Figure Orange 2NC Screw terminal UL, CE 50 units per box Figure 2 Numbers before the dash indicate the model number; the three digit number after the model number indicates the color code and the two digit number following the dash indicates the packaging option. For more information on packaging options, see Table 3. sensing.honeywell.com 9
10 DIMENSIONAL DRAWINGS Figure. Push-pull/E-stop switches with 2NO circuitry and screw terminal Pull Listing 2 3 Total Pulled Pushed A C B D 879 Ø 5,2 [Ø.78] 8883 Ø 5,2 [Ø.78] 7, [2.93] 7, [2.93] 77,98 [3.07] 73,5 73,5 29,72 [.7] 32,26 [.27] 3,6 [0.53] 0,92 [0.3] [Ø.52] [Ø.52] Ø [.30] Ø [.30] Bottom view Wiring diagram 5 Figure 2. Push-pull/E-stop switches with 2NC circuitry and screw terminal Listing 2 3 Total Pulled Pushed 5 6 Pull 879 Ø 5,2 [Ø.78] 77,98 [3.07] 73,5 29,72 [.7] 3,6 [0.53] [Ø.52] [Ø.30] A C B D Ø 5,2 [Ø.78] Ø 5,2 [Ø.78] 73,0 [2.875] 73,0 [2.875] 73,5 73,5 32,26 [.27] 32,3 [.265] 0,92 [0.3] 0,92 [0.3] [Ø.52] [Ø.52] [Ø.30] [Ø.30] Bottom view Wiring diagram Ø 5,2 [Ø.78] 73,0 [2.875] 29,6 [.65] [Ø.52] [Ø.30] 5 Figure 3. Push-pull/E-stop switches with 2NC circuitry and Deutsch connector, mm [3.36 in] PVC sleeve, black 8 AWG wires per SAE J28, type SXL Deutsch connector DT0-P mates with DT06-S Terminal view 38 mm [.5 in] 200 mm [7.87 in] E-stop switch Pull A C B D Red Connector Red 3 White 2 White 0 sensing.honeywell.com Wiring diagram
11 Figure. Push-pull/E-stop switches with NC/NO circuitry and screw terminal Pull Listing 2 3 Total Pulled Pushed Bottom view A B C D Wiring diagram Ø 5,2 [Ø.78] Ø 5,2 [Ø.78] Ø 5,2 [Ø.78] 77,9 [3.07] 73,5 73,0 [2.875] 73,5 73,5 73,0 [2.875] 29,72 [.7] 29,72 [.7] 29,6 [.65] 3,6 [0.53] 3,6 [0.53] [Ø.52] [Ø.52] [Ø.52] [Ø.30] [Ø.30] [Ø.30] 5 Figure 5. Push-pull/E-stop switches with NC/NO circuitry and Deutsch connector, Ø 5,2 mm [Ø.78 in] 85 mm [3.36 in] PVC sleeve, black 8 AWG gauge wire Deutsch connector DT0-P mates with DT06-S E-stop switch Push A C B D Red Connector Red 3 White 2 White Terminal view 7 mm ±9 mm [6.75 in ±0.75 in] Wiring diagram 38 mm [.5 in] 200 mm ±0 mm [7.876 in ±0. in] Figure 6. Push-pull/E-stop switches with NC circuitry and screw terminal, 9020 Ø 5,2 mm [Ø.78 in] Pull mm [Ø.3 in] 32,26 mm [.27 in] 78,9 mm [3.09 in] A B Bottom view Wiring diagram Normal position: A-B is closed Pushed position: A-B is open mm [Ø.52 in] 0,92 mm [0.3 in] sensing.honeywell.com
12 Figure 7. Push-pull/E-stop switches with NC/NO circuitry and screw terminal, Ø 60 mm [Ø 2.36 in] 60 mm [2.36 in] Pull A C B D Bottom view Wiring diagram Ø 38,5 mm [Ø.52 in] Mounting knobs Figure x,02 mm [2 x 0.0 in] 2 x,27 mm [2 x 0.05 in] 2 x,27 mm [2 x 0.05 in] 2 x,02 mm [2 x 0.0 in] 2 x,02 mm [2 x 0.0 in] 2 x 2,03 mm [2 x 0.08 in] Ø 9,9 mm [Ø 0.39 in] 2 x R 5,33 mm [2 x R 0.2 in] 3,76 mm [0.8 in] x,9 ±0,25 mm [ x ±0.0 in] R 0,25 mm [R 0.0 in],57 mm [0.8 in] R 0,76 mm [R 0.03 in], ±0,08 mm [0.05 ±0.003 in] Figure Ø,07 mm [Ø.735 in] Ø 5,2 mm* [Ø.78 in]* *Dimensions are acceptable for life of mold Ø 0,6 ±0,05 mm [Ø 0. in ±0.002 in] Ø 5,08 mm [Ø 0.2 in] 9,56 mm [0.77 in] 2,03 mm typ. [0.08 in typ.] R,6 mm [R in] 7, mm [0.28 in], mm [0.05 in] 9,69 mm* [0.775 in]* 2, mm [0.76 in] R 2,5 mm [R 0. in] R 0,38 mm [R 0.05 in] R 0,5 mm [R 0.02 in] 7,5 mm [0.295 in] R 9,69 mm [R in] R 20,32 mm* R [0.8 in]* Ø 33,53 mm [Ø.32 in] Ø 3,0 ±0,05 mm* Ø [.3 ±0.002 in]* x 5 0,5 mm [0.02 in] Ø 30,99 ±0,05 mm [Ø.22 in ±0.002 in] 8 x,02 mm [8 x 0.0 in] 2 sensing.honeywell.com
13 Figure 0. Recommended mounting hole Figure. Recommended mounting hole R 3,3 mm [R 0.3 in] R,65 mm [R in] 3,2 mm [0.52 in],3 mm [0.5 in],3 mm to,8 mm [0.05 in to 0.9 in] Ø 22, mm [Ø 0.87 in] Ø 22, mm [Ø 0.87 in] Part numbers: 879, , , Mounting plate thickness:,3 mm to,8 mm [0.05 in to 0.9 in] Part numbers: 879, 8793, 8883, 8996, 9020, 9022, 90098, , and Figure 2. Mounting screw ,6 mm / 2,2 mm [0.097 in / in] 3,75 mm [.25 in] Ø 6,86 mm / Ø 6,5 mm [Ø 0.27 in / Ø in] Driver size 0,008 mm [ in] min. Zinc plate with black chromate 3,3 mm [0.3 in] low thread diameter,32 mm [0.7 in] high thread diameter max. # 8-8 thread Figure 3. Mounting nut 8508 Ø 7,53 mm [Ø 0.69 in] 2,7 mm [0.5 in] 25, mm [ in] R 0,76 mm [R 0.03 in] 0,6 mm [0. in] 8,89 mm [0.35 in] Ø 26,2 mm [Ø.0 in] 8 x 28 8 x 2,03 mm [8 x 0.08 in] 2 x 0,76 mm x 5 [2 x 0.03 in x 5 ] Ø 30,8 mm [Ø.2 in] 8 x,52 mm [8 x 0.06 in] Ø 28,83 mm [Ø. in] 6,38 mm [0.65 in] 6 x Ø 5,08 mm [6 x Ø 0.2 in] 35 typ. 7,62 mm [0.3 in] 0,25 mm [0.0 in] Figure. Mounting clip ,9 mm [0.8 in] Ø,22 mm [Ø 0.56 in] 9,53 mm [0.375 in] Ø,5 mm [Ø 0.75 in] Ø,57 mm [Ø in] sensing.honeywell.com 3
14 ADDITIONAL INFORMATION The following associated literature is available on the Honeywell website at sensing.honeywell.com: Product line guide Product range guide Product application-specific information Application note: Sensors and switches in front loaders Application note: Sensors and switches in mobile cranes Application note: Sensors and switches in oil rig applications WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARNING MISUSE OF DOCUMENTATION The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell s sensing and switching products, call or , visit sensing.honeywell.com, or inquiries to info.sc@honeywell.com Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Honeywell Sensing and Productivity Solutions 9680 Old Bailes Road Fort Mill, SC honeywell.com EN IL50 GLO April 206 Copyright 206 Honeywell International Inc. All rights reserved.
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