OUR PRODUCTS, OUR COMMITMENT

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1 OUR PRODUCTS, OUR COMMITMENT

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3 Contents MileStones Borusan Holding at a Glance Borusan Mannesmann in Brief Global Presence Customer Benefits Our Team QEHS Management Energy OCTG Casing and Tubing ERW Line Pipes Spirally Welded Line Pipes Boiler Tubes Tubes for Pressure Purpose Water Transmission ERW Water Pipes Grooved Pipes Water Well Casing Pipes Spirally Welded Water Line Pipes Construction Hollow Sections Circular Hollow Sections Rectangular and Square Hollow Sections Foundation Pipes Engineering Technologies Automotive Tubes Industrial Applications Protective Coatings and Linings

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5 MileStones Foundation of Borusan 1944 Halkalı Plant started operations Borusan Pipe company was founded Borusan Port put into service Gemlik ERW Pipe Plant started operations 1994 Company quoted on İstanbul Stock Ehange Borusan and Salzgitter Mannesmann merged their pipe business activities in Turkey Acquistion of Vobarno Plant The company name is amended as Borusan Mannesmann Borusan Port epansion completed Gemlik HSAW Pipe Plant started operations 2011 Gemlik Location 2014 Houston Plant started operations 3

6 Borusan Holding At A Glance In 4 major business areas, with dedicated employees Borusan Group has been among the pioneers of industrialization and corporate governance in Turkey throughout its 70 years of history. The group currently operates in four major business areas including steel, distributorship, logistics and energy. In 2006 Borusan Group signed the United Nations Global Compact Policy and it supports and adheres by the principles of good corporate governance and sustainability as a prerequisite of longterm and permanent components of success. Contribution to Community Borusan has adopted as one of its primary principles the concept of giving back to the community with which it does business. In order to better fulfill its social responsibility vision, the activities of the Asım Kocabıyık Culture and Education Foundation, which was founded in 1992 and Borusan Culture and Arts, established in 1997, came together under one roof in 2008 to become the Borusan Kocabıyık Foundation. With a deep social responsibility consciousness, the Borusan Group established the Borusan Center for Culture & Arts on October 15, The Borusan Center for Culture and Arts is a member of the International Society of Contemporary Music (ISCM) and the European Music Council (EMC) and organizes the annual Mediterranean Contemporary Music Days. Though it began with modest numbers, the chamber orchestra was transformed into one of the leading Turkish philharmonic ensembles under its former artistic director and principal conductor Gürer Aykal. Giving its concert premiere in May 1999, BIPO has since become a prominent element of Istanbul s cultural scene. Steel Distributorship Logistics Energy The Pipe Group The Flat Steel Group The Earth Moving Equipments Group The Automotive Group Borusan Logistics Borusan International Borusan EnBW Energy Borusan Mannesmann Borusan Engineering Borçelik Kerim Çelik Borusan Makina ve Güç Sistemleri Borusan Oto & Otomotiv Supsan Borusan İstikbal Trading Manheim Turkey Partners Giwa Holding GmbH 4

7 Borusan Mannesmann In Brief Our mission is to provide products and services that enhance the quality of life with our epertise in steel pipe... Borusan Mannesmann; one of the foremost manufacturers of the European steel tube and pipe industry, has been serving its customers with the same high level of professionalism and epertise for more than 55 years. As the flagship of Borusan Group, Borusan Mannesmann operates with five plants, three in Turkey, one in Italy and one in USA, with a total capacity of 1.4 mn tpy. The company serves its customers with a wide product range, that are produced using state of the art technology and knowhow accumulated over five decades of pipe manufacturing. Borusan Mannesmann owes this outstanding position to its corporate management approach, qualified and committed workforce and belief in continuous development and innovation. Among Borusan Mannesmann s short and long term plans are strengthening of its position in worldwide markets through new opportunities and partnerships, developing high value added products and enhancing production quality and productivity. 77% 23% 16% 73% 11% Free Float Borusan Mannesmann Investment Company Others 5

8 Global Presence USA / Teas Houston Plant Sectors served : Energy Sector Capacity : 300 kton Workforce : 300 Area : m 2 Italy Vobarno Plant Sectors served : Engineering Technologies Capacity : 30 kton Workforce : 90 Area : m 2 6

9 Turkey Gemlik ERW Pipe Plant Sectors served : Energy, Construction, Water Transmission Capacity : 650 kton Workforce : 550 Area : m 2 Gemlik HSAW Pipe Plant Sectors served : Energy, Construction, Water Transmission Capacity : 300 kton Workforce : 100 Area : m 2 Halkalı Plant Sectors served : Engineering Technologies Capacity : 100 kton Workforce : 300 Area : m 2 7

10 Customer Benefits Eceeding Limits with Continuous R&D Borusan Mannesmann s Research and Development philosophy enables us to carry out research activities in all markets and develop new products for the customer s and market needs. As Borusan Mannesmann; we also conduct joint projects together with our raw material suppliers in developing special material qualities for the manufacture of desired product. We collaborate in performing trial productions and troubleshooting activities to maintain ecellence in product and process design and implementation to the best possible etent. As a company that embraces Lean 6 Sigma methodology; launching breakthrough technologies, improving production and process control steps, is a part of our daily life. Integrated Delivery Services Challenging the dynamics of global competition, Borusan Mannesmann gets the maimum benefits from the location advantage of its plants. Borusan Mannesmann s state of the art Houston Plant has direct rail and barge accesses with dedicated trucks. Also owned solely by Borusan Group, Borusan Port in Gemlik location is one of Europe s most important ports in terms of both size and location. Its physical conditions and Equipment Park enables Borusan Port to serve container and Bulk vessels at the same time with the capacity to handle 5 million tons of cargo, vehicles and TEU containers. Borusan Mannesmann regularly provides shipping to many different destinations in the world an ability, which gives the company a certain edge on transportation by sea. Borusan Logistics is our delivery partner that provides services of chartering and project transportation, as well as international bulk, container, land, railway and air transportation. As a solution partner with its reliable services and tracking systems in international transportation, Borusan Logistics creates value for us in terms of our port to door deliveries. 8

11 Turnkey Synergetic Solutions Our customers are assured that all of our products meet their epectations varying from internationally recognized specifications to special requirements. Borusan Mannesmann provides turnkey products either with its modern integrated facilities or reliable processing suppliers, for its customers. VOC Most Valuable Driving Force Borusan Mannesmann has been capturing the requirements and feedbacks of our customers to provide the best product and service quality. We have been applying VOC Voice of Customer process since Serving to our customers and delivering synergetic solutions in the most cost effective way is a consistent discipline in Borusan Mannesmann. We aim to compose personal recipes for special market needs. This approach leads us to go beyond ourselves and present valuable services for our customers. Well Established Sales Organization Borusan Mannesmann s sales eperts provide fast response and reliable technical consultation in close cooperation with our customers before and after the sales process. Our sales organization is made of professional local representatives who speak our customer s language in their market and always provide the best solutions for the business. Company s representatives are carefully picked from the best of highly qualified distributers in the local market. We provide the best solutions; in your country, in your language with best people. 9

12 Our Team There is no limit of the human potential. Success brings the desire to achieve more. Having a principle of being one step ahead, our talented workforce is dedicated to achieve a high level of customer service. Our sales organization consists of the eperts of their fields, both in planning, sales and trade operations. The educational and developmental programs which will create a significant difference for Borusan members in means of business processes and personal development are designed by the Borusan Academy. The Leadership and Sales Faculty programs are jointly offered with the assistance of Sabancı University, Eecutive Development Unit. They consist of various certification programs which include longterm postgraduate level education and development topics prepared by locally and internationally renowned eperts in their fields. 10

13 API 5L0114 QEHS Management Borusan Group companies all share a common set of guiding principles, which help this vast enterprise to operate in complete harmony. These principles are commitments to productivity, innovation and environmental responsibility. From raw material to finished product, Borusan Mannesmann determines the impacts on environment and in order to reduce impacts, controls each step of the process. Our Environmental Management System certificate (ISO 101) proves our commitment to environment. Healthy performance is delivered through healthy people. In compliance with Occupational Health and Safety Management Standard (OHSAS 18001) Borusan Mannesmann endeavors to protect health and safety of its work force and service providers. Borusan Mannesmann; eemplary with its modern management approach as well as its investments, has been applying The Lean Si Sigma methodology since 2002 and Voice of Customer (VOC) process since Quality System Certificates The Lean Si Sigma methodology is a highly disciplined business management strategy that seeks to remove the causes of defects in production and business processes, and to continuously improve productivity, profitability and customer satisfaction. Besides with the VOC process, we capture the requirements and feedback from our customers to provide the best product and service quality. Ongoing efforts to improve customer satisfaction brought Borusan Mannesmann, Complaints Handling Management Systems Certificate (ISO 10002); which is a first in steel pipe sector globally. API5CT Quality Management Certificates ISO/TS ISO 9001 ISO 101 ISO OHSAS API Q1 ISO/TS TSE EN/ISO/IEC International Certificates API 5L API 5CT ENAGAS HomologationSpain/12 48 DSAWH ADMERKBLATT W0/TRD 100, W4/TRD 102 Germanisher Lloyd: DIN 1626 St 37.0 DVGWEN PEDPressure Equipment Directive 97/ 23/ECEN CE markedconstruction Product Directive 89/106/ECEN FM Approval UL/CUL Listed NSF Certified CPR142/08/02/07/0 CPR /10/02/07/0 J II 11

14 ENERGY

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16 OCTGCasing And Tubing Sizes Outside Diameter 26,7 mm 339,7 mm Wall Thickness 2,87 mm 13,06 mm Length 5,4 m 18,30 m Production Standards & Material Qualities API 5CT certified for plain end casings API 5CT certified for threaded and coupled casings (According to API 5B) Full ERW grade range: H, J55/K55, L80, N80, P110 and Q125 Proprietary as rolled 80 grade available High collapse versions of L80 and P110 grades available 14

17 Tests & Certificates API 5CT 0146 Visual and dimensional inspection Mechanical Test: Tensile, Flattening, Epanding Steady scarving with 100% weldline ultrasonic testing 100% hydrotested Consistent wall thickness with oversize drift options available Reduced tolerances through statistical process control Uniform concentricity, roundness, straightness and cylindricity Fully normalized weld zones NDT Standards: U/S (ASTM E 213 Level 3) Suitable for directional drilling and multiple fracturing operations Accredited lab tests and third party inpections available (full body and weld line UT, EMI, SEA) Finishing Operations Plain end square cut or high quality API 5B certified threading and coupling Premium and semipremium threads available High quality doping agent, coupling and protectors Torque controlled coupling application Eternal corrosion prevention with durable and environmentally safe coating 15

18 Tubing Production Range Range 1 Range 2 Range 3 ma. length variation (ft) (m) 6,10 7,32 8,53 9,75 11,58 12,80 0,61 Labels Nominal linear mass shown for information and assistance in ordering only (T&C: threaded and coupled) Type of end finish available P: Plain end, N: Nonupset threaded and coupled, U: Eternal upset threaded and coupled, (Q&T: Quench and tempered) OD (inch) NonUpset T&C Nominal Linear mass (lb/ft) Eternal Upset T&C Nominal Linear mass (lb/ft) OD (mm) NonUpset T&C Nominal Linear mass (kg/m) Eternal Upset T&C Nominal Linear mass (kg/m) Wall Thickness (inch) Wall Thickness (mm) H J55 L80 Q&T N80 Q&T P110 Q&T ,67 1,70 1, , ,67 2,20 2, ,91 PU PU PU PU PU , 2,53 2, , , 3,26 3, ,55 PU PU PU PU PU ,16 3, ,18 P P ,16 4,09 4, , ,16 4,51 4, ,85 PU PU PU PU PU ,26 3, ,18 P P ,26 4,09 4, , ,26 5,43 5, ,08 PU PU PU PU PU ,26 6, ,35 P ,26 7, ,62 P , 4, ,96 P P P P , 6, ,72 P P P P P ,32 5, ,24 PN PN PN PN ,32 6,85 6, , ,32 8,63 8, , ,32 9, ,49 P ,32 10,94 11, ,53 PU ,02 9,52 9, , ,02 11,61 11, , ,02 12,80 12, , ,02 13,91 14, ,64 PU ,02 15, ,96 P ,90 11, ,49 PN PN PN PN ,90 13,69 13, , ,90 15, ,34 PN PN PN PN ,90 18,90 19, , ,60 14, ,74 PN PN PN PN ,60 15,96 16, ,65 PU PU PU PU ,30 18,75 18, , ,30 22, ,56 P 16

19 Casing Production Range Range Lengths: Range 1 Range 2 Range 3 Etra ma. length long variation (ft) (m) ,49 7, (95% 28ft min) (95% 36ft min) ,63 18,29 5 1,52 7,62 10,36 (95% 8,53m min) 10,36 14,63 (95% 10,97m min) Labels Nominal linear mass shown for information and assistance in ordering only (T&C: threaded and coupled) Type of end finish available P: Plain end, S: Short round thread, L: Long round thread, B: Buttress thread HC: High Collapse, Q&T: Quench and Tempered OD (inch) T&C Nominal linear mass (lb/ft) OD (mm) 114,30 114,30 114,30 114,30 114,30 127,00 127,00 127,00 127,00 139,70 139,70 139,70 139,70 168,28 168,28 168,28 168,28 177,80 177,80 177,80 177,80 177,80 177,80 193,68 194,68 195,68 196,68 196,68 219,08 219,08 219,08 219,08 219,08 219,08 244,48 244,48 244,48 244,48 244,48 273,05 273,05 273,05 273,05 273,05 298,45 298,45 298,45 298,45 339,72 339,72 339,72 339,72 339,72 T&C Nominal linear mass (kg/m) 14,14 15,63 17,26 20,09 22,47 17,11 19,35 22,32 26,79 20,83 23,07 25,30 29,76 29,76 35,72 41,67 47,62 25,30 29,76 34,23 38,69 43,16 47,62 35,72 39,29 44,20 50,15 58,04 35,72 41,67 47,62 53,57 59,53 65,48 48,07 53,57 59,53 64,73 69,94 48,74 60,27 67,71 75,90 82,59 62,50 69,94 80,36 89,29 71,43 81,10 90,78 101,19 107,15 Eternal Upset T&C Nominal Linear mass (kg/m) 14,14 15,63 17,26 20,09 22,47 17,11 19,35 22,32 26,79 20,83 23,07 25,30 29,76 29,76 35,72 41,67 47,62 25,30 29,76 34,23 38,69 43,16 47,62 35,72 39,29 44,20 50,15 58,04 35,72 41,67 47,62 53,57 59,53 65,48 48,07 53,57 59,53 64,73 69,94 48,74 60,27 67,71 75,90 82,59 62,50 69,94 80,36 89,29 71,43 81,10 90,78 101,19 107,15 Wall Thickness (inch) Wall Thickness (mm) 5,21 5,89 6,35 7,37 8,56 5,59 6,43 7,52 9,19 6,20 6,98 7,72 9,17 7,32 8,94 10,59 12,06 5,87 6,91 8,05 9,19 10,36 11,51 7,62 8,33 9,52 10,92 12,70 6,71 7,72 8,94 10,16 11,43 12,70 7,92 8,94 10,03 11,05 11,99 7,09 8,89 10,16 11,43 12,57 8,46 9,53 11,05 12,42 8,38 9,65 10,92 12,19 13,06 H J55 / K55 PS PS PS PS PS PS PS PS PS PS PS PS PS PS PS PSLB PS PSLB PSLB PS PSLB PSLB PSLB PSLB PS PSLB PSLB PS PSLB PS PSLB PSLB PSLB PSLB L80 and L80 HC Q&T N80 Q&T MB80 (propreitary as welded 80 grade) P110 and P110 HC Q&T 17

20 ERW Line Pipes Sizes Outside Diameter 114,3 mm 323,9 mm 33,4 mm 88,9 mm 21,3 mm 26,7 mm Wall Thickness 2,8 mm 12,7 mm Length 6,00 m 18,30 m 6,00 m 12,80 m 6,00 m 10,00 m Production Standards & Material Qualities Line Pipe API 5L, PSL 1, PSL 2 Gr A, X70(N, M) CSA Z Gr 241Gr 359 EN ISO 3183 L 245L485 (N, M, NE, ME) GOST K34K60 18

21 Tests & Certificates Visual and Dimensional Inspection Mechanical Tests: Tensile Flattening Epanding Bending Weld Ductility Fracture Toughness PP, PE Testing Metallographic Eamination Chemical Analysis Hydrostatic Test Non Destructive Inspection: Eddy Current Ultrasonic Test (Weld Check) Ultrasonic (full body, optional) Mill Test Certificates Acc. to EN ; 2.2; 3.1; 3.2 NDT Standards U/S (EN ISO Level U3), E/C (EN ISO Level E2) API Anne E, Anne K EN ISO 3138 Anne E, Anne K CSA Z Threading mm OD mm: API 5L (Line Pipe according to API 5B) Finishing Operations Plain EndSquare cut or bevelled / Zaplok Black self colored / uncoated Mill protective coating (black varnish) on outside surface Epoy lining and coating (AWWA C210) 3 Layer PE coating (DIN 30670, ISO ) 3 Layer PP coating (DIN 30678, ISO ) Heat Treatment 21.3 mm OD 88.9 mm: full body mm OD mm: weld seam ERW Line PipesProduction Range 2,8 3,0 3,2 3,6 3,68 3,7 4,0 4,5 5,1 5,2 6 6,6 7 7,1 8,1 8,4 8,6 9,0 9,5 10, , ,3 1/2 1,28 1,35 1,43 1,57 1,60 1,61 1,71 26,9 3/4 1,66 1,77 1,87 2,07 2,11 2,12 2,26 2,49 33,7 1 2,13 2,27 2,41 2,67 2,72 2,74 2,93 3,24 3,60 up to X 52 42,4 1 1/4 2,73 2,91 3,09 3,44 3,51 3,53 3,79 4,21 4,69 4,77 up to X 60 48,3 1 1/2 3,14 3,35 3,56 3,97 4,05 4,07 4,37 4,86 5,43 5,53 up to X 65 60,3 2 3/8 3,97 4,24 4,51 5,03 5,14 5,16 5,55 6,19 6,94 7,07 up to X /8 4,85 5,18 5,51 6,16 6,29 6,32 6,81 7,60 8,54 8,69 9,91 10,81 11,39 11,54 88,9 3 1/2 5,95 6,35 6,76 7,57 7,73 7,77 8,37 9,37 10,54 10,73 12,27 13,39 14,14 14,32 114,3 4 1/2 8,23 8,77 9,83 10,04 10,09 10,88 12,18 13,73 13,99 16,02 17,53 18,52 18,77 21,21 21,94 22,42 23,37 24,55 141,3 5 9/16 10,23 10,90 12,22 12,49 12,55 13,54 15,18 17,13 17,45 20,02 21,92 23,18 23,50 26,61 27,53 28,14 29,36 30,88 32,38 168,3 6 5/8 13,03 14,62 14,94 15,02 16,21 18,18 20,53 20,91 24,01 26,32 27,84 28,22 32,00 33,12 33,87 35,36 37,20 39,04 42,67 219,1 8 5/8 19,13 19,55 19,65 21,22 23,81 26,91 27,43 31,53 34,59 36,61 37,12 42,15 43,65 44,64 46,63 49,10 51,56 56,45 61,29 64, /4 26,53 29,80 33,69 34,34 39,51 43,36 45,92 46,56 52,91 54,81 56,07 58,59 61,73 64,86 71,07 77,24 81,52 323,9 12 3/4 31,55 35,44,09,87 47,04 51,64 54,70 55,47 63,08 65,35 66,87 69,89 73,65 77,41 84,88 92,30 97,46 19

22 Spirally Welded Line Pipes Sizes Outside Diameter 508 mm mm Wall Thickness 4,78 mm 25,4 mm Length Any desired lengths up to 24,50 m Production Standards & Material Qualities API 5 L PS1 PSL2 GRA X80 (N, M) ISO 3183 GRA X80 (N, M, ME) GOST K34 K60 Coating Standards Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 24520, NACE RP 0394, AWWA C213 FBE (Fusion Bonded Epoy) OD Coating: API 5L7, CSA Z 24520, NACE RP 0394, AWWA C213 Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49710, UNI 9099, EN ISO Polypropylene OD Coating: DIN 30678, NF A 49711, EN ISO Flow Coat Epo ID Coating: API RP 5L2, EN Epoy ID Coating: AWWA C

23 Quality Certificates Tests & Certificates AD 2000 W0 AD 2000 W4 AD 2000 HP0 ISO Tensile Test Vickers Hardness Test Charpy Impact Test Weld Bend Test DWTT Test CTOD Test Macro and Micro Eemination Chemical Analysis Test Spirally Welded Line Pipes Production Range OD mm mm inch , , , , , , up to 18,3 meter up to 24,5 meter Min. length 8 meters 8, , , Wall Thickness (mm & inch) 11, , , , , , , , , , , , , , 1 21

24 Boiler Tubes Sizes Outside Diameter 21,3 mm 339,7 mm Wall Thickness 2,0 mm 12,7 mm Length 5,0 m 13,7 m* * Pipe Lenghts are subjected to plant final confirmation Production Standards & Material Qualities Finishing Operations BS 3059 Part 1 & 2 ASTM A 178 EN EN BS 3059, Gr 320, Gr 360 ASTM A 178 Gr A P 195 GH, P 235 GH, P 265 GH P 355 N, P 355 NH Plain EndSquare cut or bevelled Black self colored/uncoated Surface protective coating (black varnished) 22

25 Tests & Certificates Visual and Dimensional Inspection Mechanical Tests: Tensile Test, Flattening Test, Flaring Test Epanding Test Metallographic Eamination Chemical Analysis Hydrostatic Test Non Destructive Inspection: InLine Ultrasonic (weld check) Eddy Current Mill Test Certificates Acc. to EN ; 2.2; 3.1; 3.2 PED CertifedPressure Equipment Directive 97/23/EC Certified Boiler TubesProduction Range OD Wall Thickness (mm) mm 2,0 2,3 2,6 2,9 3,2 3,6 4,0 4,5 5,0 5,5 6,0 7,1 8,0 8,8 10,0 11,0 12,0 12,7 21,3 25,4 26,9 31,8 33,7 42,4 44,5 48,3 51,0 57,0 60,3 63,5 73,0 76,1 82,5 88,9 101,6 114,3 127,0 133,0 139,7 141,3 159,0 168,3 177,8 219,1 244,5 273,1 323,9 339,7 Wall Thickness Tolerance will be between +/ 0,25 0,60 mm 23

26 Tubes For Pressure Purpose Sizes Outside Diameter 21,3 mm 339,7 mm Wall Thickness 2,0 mm 12,7 mm Length 5,0 m 13,7 m* * Pipe Lenghts are subjected to plant final confirmation Production Standards & Material Qualities EN P195TR1, P235TR1, P265TR1 P195TR2, P235TR2, P265TR2 Quality Certificates ADWO, ADW4, PED NDT Standards U/S (EN ISO ), E/C (EN ISO ) 24

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28 WATER TRANSMISSION

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30 ERW Water Pipes Sizes Production Standards & Material Qualities Outside Diameter 21,3 mm 339,7 mm Wall Thickness 2,00 mm 12,7 mm Length OD 21,3 mm 101,6 mm; ma. 7,50 m OD 114,3 mm 339,7 mm; ma. 18,30 m Production Norms EN 10224, EN 10255, ISO 65, ASTM A 53, ASTM A 795, ASTM A 589 Galvanizing Norms EN 102, EN ISO 1461 (BS 729), ASTM A 53, NFA 49700, UNI 5745 Production Standard For Threading and Coupling (1/2 6 ) ISO 7/1, ANSI B , EN Grooving (3/4 12 ) according to Victaulic Standard. Our Medium Series Pipes can be used up to 25 bar operating pressure for water. Material Qualities DIN St 37,, St 52 EN S 195, S 235, S 275, S 355 Gr A, Gr B 28

31 (EN 10255) Outside Diameter Nominal Bore Wall Thickness (mm) (mm) (mm) (inch) 2,0 2,3 2,6 2,9 3,2 3,6 4,0 4,5 5,0 5,4 21,3 15 1/2 L2 L/L1 M H 26,9 20 3/4 L2/L1/L M H 33, L2 L/L1 M H 42, /4 L2 L/L1 M H 48,3 1 1/2 L2/L/L1 M H 60, L2 L/L1 M H 76, /2 L2/L/L1 M H 88, L2/L L1 M H 114, L2/L L1 M H 139, L M H 165, L M H H M L Heavy Series Medium Series Light Series Tests & Certificates Visual and Dimensional Inspection Leak tightness testing: Hydrostatic Test, Eddy Current Test Destructive Tests: Flattening, Bending Mechanical Tests Chemical Analysis Metallographic Eamination Others as required by the standards Ultrasonic weld seam test for gas pipes Mill Test Certificates Issued upon request according to EN ; 2.2; 3.1; 3.2 NDT Standards: E/C (EN ISO ), E/C (ASTM E309) Finishing Operations Plain end (square cut or bevelled) Threaded and coupled (Ma OD: mm) Grooved Outside protective coating (oil, varnish, epoy) (Other colors are available upon request.) Hot dip galvanizing PE, PP Coating Bare Pipe (Uncoated) 29

32 ASTM A * Galvanizing available up to 6 OD WT BPE/GPE BTC/GTC SIZE WEIGHT mm (nom) inch NPS (nom) inch mm ıb/ft ıb/ft kg/m kg/m SCHEDULE NO 1/2 3/4 1 11/4 11/2 2 21/ ,77 3,73 2,87 3,91 3,38 4,55 2,77 3,56 4,85 2,77 3,68 5,08 2,77 3,91 5,54 3,05 5,16 7,01 3,05 3,18 3,96 4,78 5,49 6,35 7,14 3,05 3,18 3,96 4,78 5,74 6,35 7,14 3,05 3,18 3,96 4,78 5,56 6,02 6,35 7,14 7,92 8,56 3, 3,96 4,78 5,56 6,55 7,14 7,92 8,74 3, 4,78 5,56 6,35 7,11 7,92 8,74 9,52 4,78 5,16 5,56 6,35 7,04 7,92 8,18 8,74 9,52 10,31 4,78 5,16 5,56 6,35 7,09 7,80 8,74 9,27 5,16 5,56 6,35 7,14 7,92 8,38 8,74 9,52 10,31 1,27 1,62 1,69 2,20 2,50 3,24 2,70 3,39 4,47 3,10 4,05 5,41 3,93 5,44 7,48 5,26 8,63 11,41 6,45 6,72 8,29 9,92 11,29 12,93 14, 7,41 7,72 9,53 11,41 13,57 14,92 16,63 8,36 8,71 10,78 12,91 14,91 16,07 11,58 18,87 20,78 22,32 13,41 16,09 18,61 18,77 21,77 23,62 26,05 28,57 13,84 19,27 22,31 25,36 28,26 31,32 34,39 37,28 25,26 27,22 29,28 33,31 36,31 41,24 42,55 45,34 49,20 53,08 31,62 34,08 36,67 41,75 46,49 51,01 56,96 60,29,55 43,63 49,71 55,75 61,69 65,18 67,90 73,78 79,70 1,27 1,62 1,69 2,21 2,50 3,25 3, 4,49 4,04 5,39 5,46 7,55 8,67 11,52 11,35 13,71 16,23 22,60 22,07 28,58 21,3 26,7 33,4 42,2 48,3 60,3 73,0 88,9 101,6 114,3 141,3 168,3 219,1 273,0 323,8

33 Sizes Outside Diameter 26,9 mm 323,9 mm Grooved Pipes 31 Wall Thickness 2,11 mm 3,96 mm Length 6, m Grooved Pipes Production Range Pipe Outside Diameter (OD) Groove Diameter (c) Dimensions Inches/milimeters Nominal Pipe Size Inches Basic Basic Tol Gasket Seat (A) Groove Width (B) Groove Depth (D) (ref.) Min Allow Wall Thickness (T) Ma. Allow Flare Diameter Tolerance + mm 3/ / / / ,1 mm / / ,0 mm 139,7 mm ,0 mm 165,1 mm

34 Water Well Casing Pipes Sizes Outside Diameter 25,4 mm 323,8 mm Wall Thickness 3,2 mm 9,5 mm Length 5,5 m 18,3 m* * Pipe Lenghts are subjected to plant final confirmation Production Standards & Material Qualities ASTM A 589 Type I Production Standard Reliable High Steel Quality From Grade A or Grade B Material Quality Weldable Threadable Lengths between 10 and 24 Finishing Operations Threaded Option up to 6 Hot Dip Galvanised Option up to 6 Tests & Certificates Visual and Dimensional Inspection Leak tightness testing: Hydrostatic Test, Eddy Current Test Destructive Tests: Flattening, Bending Mechanical Tests Chemical Analysis Metallographic Eamination Others as required by the standards Mill Test Certificates Issued upon request according to EN ; 2.2; 3.1; 3.2 NDT Standards: E/C (EN ISO ), E/C (ASTM E309) Product Options Weight per Foot (Lbs) 32

35 Spirally Welded Water Line Pipes Sizes Outside Diameter 508 mm 3,048 mm Wall Thickness 5,16 mm 25,4 mm Production Standards & Material Qualities EN P195 P265 TR1&TR2 EN L235 L355 AWWA C 200 Grade 30 Grade 50 UNI 6363 Fe 360 Fe 510 Length Single lengths up to 24,50 m *Production Range: See page 21 Coating Standards Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 24520, NACE RP 0394, AWWA C213 FBE (Fusion Bonded Epoy) OD Coating: API 5L7, CSA Z 24520, NACE RP 0394, AWWA C213 Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49710, UNI 9099, EN ISO Polypropylene OD Coating: DIN 30678, NF A 49711, EN ISO Flow Coat Epo ID Coating: API RP 5L2, EN Epoy ID Coating: AWWA C 210 Cement Mortar: AWWA C 205, DIN 2614, BS 534, EN

36 CONSTRUCTION

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38 Hollow Sections Sizes For Circular Hollow Sections Outside Diameter Wall Thickness 21,3 mm 339,7 mm 2,0 mm 12,7 mm Length 4,5 m 12,0 m For Rectangular Hollow Sections Outside Diameter 15 mm 15 mm 350 mm 150 mm Wall Thickness 1,5 mm 10 mm Length 6,0 m 12,0 m Production Standards & Material Qualities EN E 195, E 235, E 275, E 355 BS 6363 / EN GR 34/26, GR 43/36 BS EN GR 43 C ASTM A 500 GR A, GR B, GR C NF A 9643 EN S 235, S 275, S 355, S 460 MH, NH (J0H, JRH, J2H, K2H) EN S 235, S 275, S

39 Tests & Certificates Visual and Dimensional Inspection Mechanical Tests: Tensile Test Flattening Test, Flaring Test Epanding Test Impact Test Metallographic Eamination Chemical Analysis Non Destructive Inspection: InLine Ultrasonic (weld check) InLine Eddy Current (for round tubes) Mill Test Certificates According to EN ; 2.2; 3.1; 3.2 NDT Standards E/C (EN Level E3) Quality Certificates CE marked Finishing Operations Plain EndSquare cut or bevelled Black, selfcolored/uncoated Mill protective coating; for both round, square and rectangular tubes, black varnish for outside surface of round tubes. 37

40 Circular Hollow Sections (EN 10219) OD Wall Thickness (mm) mm 2,0 2,5 2,7 2,9 3,0 3,2 3,6 4,0 5,0 5,5 6,0 7,0 8,0 8,5 9,20 10,0 11,0 12,0 12,7 21,3 25,0 26,9 32,0 33,7 38,0 42,4 48,3 51,0 57,0 60,3 63,5 70,0 73,0 76,1 82,5 88,9 101,6 114,3 127,0 133,0 139,7 141,3 159,0 165,1 168,3 177,8 219,1 244,5 273,0 323,9 339,7 Wall Thickness Tolerance will be between +/ 0,25 0,60 mm 38

41 Rectangular and Square Hollow Sections (EN 10219) 25X25 30X20 X10 30X30 20X 50X10 35X25 X30 20X50 35X35 X 30X50 20X60 50X50 X60 70X30 80X20 60X50 80X30 X80 30X90 50X70 60X60 70X70 60X80 50X90 X X80 60X90 50X100 80X80 70X90 60X100 X120 90X90 80X100 60X120 X S275 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,3 6,5 7,0 8,0 9,0 9,5 10,0 S355 39

42 (EN ) EBAT Wall Thickness (mm) ,4 25, , ,8 60 a b (mm) 0,80 0,90 1,00 1,20 1,50 2,00 2,50 3,00 3,50 4, ,4 50, , ,8 60 CR DK P HR Lenghts: m

43 Foundation Pipes Sizes For Spirally Welded Pipes Outside Diameter 508 mm mm Wall Thickness 5,16 mm 25,4 mm Length According to costumer requirements For ERW micro Pilling Pipes Outside Diameter Wall Thickness 21,3 mm 339,7 mm 2,8 mm 12,7 mm Length Up to 18,3 m Production Standards & Material Qualities EN Grade including S355 K2H ASTM A252 Grade including Grade 3 Coating Standards EN

44 ENGINEERING TECHNOLOGIES

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46 Production Standards & Material Qualities Mechanical Tubing : EN , BS 6323 Part 5, DIN 2394 Cold Drawn Welded Tubes: : EN , BS 6323 Part 6, DIN 2393 Others upon request. Uncoated Steel Strips : E 235, E 275, E 355 acc. to EN (DIN 17100) St 12, St 13, St 14 acc. to DIN 1623 Microalloyed steel : S355NC, S420NC, S355MC, S460MC etc. Dual Phase Steels : DP 600, DP 800 Induction Hardening Steel Alloys : ASTM A 500 Gr A, Gr B, Gr C 20 Mn B5, 30 Mn B5, others as requested Sendzimir for HotDip Galvanized Strips : EN ASTM A 526/527 Finishing Operations Heat treatment: Stress relieving, annealing, normalizing Cold drawn hard or soft over mandrel Sinkdrawn Straightened Cuttolength Induction Hardening Tests & Certificates Visual and Dimensional Inspection Metallographic Inspection Tensile Test Drift Epanding Test Flattening Test Reverse Bending Ultrasonic Test Flanging Tests Chemical Analysis Eddy Current Testing Surface Roughness Test Mill Test Certificates: Acc. to EN ;

47 Automotive Tubes Borusan Mannesmann is a highly recognized manufacturer for its product and service quality in automotive industry. Our plants, one in VobarnoItaly and one in HalkalıTurkey are specialized in production of value added precision tubes that are used in crucial parts of vehicles. Working together; our sales, quality and design teams manage all kinds of technical, schematic inquires and come up with custom made solutions. As a reliable supplier of automotive sector for years Borusan Mannesmann s products are commonly used in; shock absorbers, cardan shafts, ehausts, gas springs, car&bus seat frames, head rests, door impact beams, cross car beams, steering columns and tie rods. Door Impact Beams Tie Rod Tubes Cardan Shaft Tubes Steering Column Tubes Head Rest Tubes Ehaust Tubes Shock Absorber Tubes Seat Frame Tubes Cross Car BeamsTubes 45

48 Industrial Applications Borusan Mannesmann s wide production range in precision business, enables company to serve in varios kinds of industries ranging from hydraulic pneumatic applications and drilling to mechanical applications. We are proud of being a prefered supplier of these industries for years with our delicate approach in meeting the most stringent customer requirements. 46

49 As Welded Precision Tubes Production Range OD Wall Thickness (mm) mm 0,7 0,8 0,9 1,00 1,10 1,20 1,30 1, 1,50 1,60 1,70 1,80 1,90 2,00 2,20 2, 2,50 2,60 2,80 3,00 3,30 3,50 5 5, ,2 9 9,3 9, , ,6 12, , , , , , , , , ,6 56,4 56, , CR DKP HR Precision Tubes (EN ) Delivery Conditions: BKM (+CR1 ve + CR2) = Standard NBK (+N) = Normalized GBK (+A) = Annealed Steel Grades mainly used: st 14, st 13, st 12, st 34, st 37, st 44, st 52 (E155) (E195) (E235) (E275) (E355) 47

50 Cold Drawn Precision Tubes Production Range 0,7 0,8 0,9 1 1,25 1,5 1,75 2 2,25 2,5 2,75 3 3,25 3,5 4 4,25 4,5 5 5,5 6 6,5 7 7,5 8 8, Cold Drawn Welded Steel Tubes (EN ) Please contact our sales department for intermediate siges. Delivery Conditions: +C = Cold finished/hard LC = Cold finished/soft +N = Normalized +SR = Cold finished and stress relieved +A = Annealed Steel Grades mainly used: E195, E235, E275, E355 48

51 ASTM A 513 Mechanical Tubing (Type VVI) Production Range 0,035 0,049 0,058 0,065 0,083 0,095 0,109 0,120 0,125 0,134 0,156 0,165 0,180 0,188 0,207 0,219 0,238 0,250 0,281 0,284 0,313 0,344 0,375 0, Delivery Conditions: M.D., S.S.I.D. M.D.: Mandrel Drawn S.S.I.D.: Special Smooth Inside Diameter Standard Norms Supplied: ASTM A 513 Steal Grades Mainly Used: Please contact our sales department for any inquiries. 49

52 Protective Coatings And Linings Scope and Field of Application Borusan Mannesmann products are manufactured with modern equipments offering a wide range of anticorrosive coatings. The below graph illustrates the type of coatings applied eternally and internally according to standards and special customer requirements. CEMENT MORTAR DUALLAYER FBE & FBE 120 Surface Preparation The process enabling the appropriate surface cleanliness and smoothness level according to the type of coating is applied by blasting method. (Sa 2 1/2) (DIN 55928, SIS 55900) Galvanizing Especially for water pipes, BMB Galvanizing operations are currently applied to eport U.S and many of European countries. (ASTM A53, TS EN 102) PEPP Coating Ecellent protection for buried pipes, high mechanical strength and corrosion resistance. Low, medium or highdensity polyethylene or polyprophylene coating. 3 Layer Coating Method: Layer 1: Electrostatic epoy primer. Layer 2: Etrusion adhesive wrapping for spiral, electrostatic adhesive layer for ERW. Layer 3: Etrusion polyethylene or polyprophylene wrapping for spiral, hot etrusion for ERW. EN ISO (DIN 30670, NF A 49710, UNI 9099) EN ISO (DIN 30678, NFA 49711) 50

53 FlowCoat Epoy Lining For gas transmission lines in order to reduce pipewall roughness thus increasing throughput. Average thickness 60 μm. (API RP 5L2) Epoy Various epoy coatings enabling hygienic inner surface for potable water transportation and outer surface to resist soil or sea water corrosion. Coating thickness of up to 600 micron. (AWWA C 210, TS 51, EN ) FBEFusion Bonded Epoy Provides high protection of pipe lines used for transmission of oil, gas and water. (AWWA C 213, API 5L7, CSA Z 24520, NACE RP 0394) DualLayer Abrasion Resistant FBE Dual layer fuslon bonded epoy provides a perfect abrasion and impact resistance, also maintains an ecellent protection for gasoil line pipes. (AWWA C 213, API 5L7, CSA Z 24520, NACE RP 0394) Cement Mortar ID Coating Specificially for potable water pipe lines cement mortar ID coating provides hygienic and ecellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied. (AWWA C 205, DIN 2614, BS 534, TS 10298) Tests Performed Coating Thickness Holiday Testing Impact Strength Bond Strength Indentation Hardness Coating Resistivity Elongation Percentage at Break MFR and MVR Test CD (Cathodis Disbondment Test) DSC Test (Glass Transition Temperature Test) Manuel Holiday Test PE/PP Adhesion Test Wet Sponge Pinhole Test Hot Water Adhesion Test Buchollz Mesaurement Shore A &Shore D Measurement PE/PP Breaking Elongation Test PE Penetration Test PE/FBE/PP Impact Test Cross Cut Test Epoy Bend Test V Cut Test FBE Interface Contamination & Porosity Test Cross Section Porosity Low temperature Fleibility Test 51

54 Reach Us Head Office: Meclisi Mebusan Caddesi 35, Salıpazarı İstanbul/Turkey Phone: Fa: Web: 52

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56 Borusan Mannesmann Call Center