Guldmann GB/US-1197/03/07 #
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1 V. Guldmann A/S Corporate Office: Graham Bells Vej 21-23A DK-8200 Århus N Tel Fax [email protected] Guldmann Inc Johns Road Suite 905 Tampa, FL Tel Tel Fax [email protected]
2 GB/US....LP5 & LP5+ Lifting platform
3 LP5 & LP5+ Item numbers: LP5: xxx LP5+: xxx Purpose and use Producer Purpose and use Important/warnings Unpacking and preparation Safety rules Assembly Platform installation Recessing the Platform Electrical connection Description of functions Labels The hand control Safety functions Accessories Dismantling and transport Transport Packaging during transport Maintenance and storage Cleaning Storage and keeping How is corrosion avoided? What maintenance is required by the owner? Servicing and useful life Useful life and servicing Inspection all-round Troubleshooting Technical specifications EC-declaration of conformity U.S.A. and countries outside the EU A Users guide B WARRANTIES
4 1.00 Purpose and use 1.01 Producer V. Guldmann A/S Graham Bells Vej 21-23A DK-8200 Århus N Denmark Tel Fax Purpose and use Purpose of the manual The manual describes the standard model with a maximum lifting height of between 500 mm and 875 mm (20 and 35 ). Use The LP5 & LP5+ are designed for permanent installation indoors and outdoors. The lifting platform may be used in temperatures from -10 to +40 degrees. In temperatures of less than -10 degrees, the application of suitable heating beneath the platform is recommended. The LP5 & LP5+ can be used by the walking-impaired and handicapped people who have to negotiate height differences where wheelchair ramps are too long or steep, and where an ordinary lift is impractical, impossible, or too expensive. Access and drive-off are at opposite ends of the lifting platform. To ensure user safety, the entrance ramp functions as an exiting safety stop, and handrails are located on both sides of the LP5 and LP5+. The LP5 is designed and produced in accordance with current standards for negotiating height differences from mm (0-20 ). The LP5+ is designed and produced in accordance with current standards for negotiating height differences from mm (0-35 ). The lifting interval of the LP5 and the LP5+ can be adjusted between heights of mm (6-35 ), depending on local conditions. Great importance is attached to the design and implementation to achieve attractive and harmonious installation in different environments, private and public. Public environments are institutions, public buildings, etc., where the lifting platform is subject to a certain amount of supervision. In these environments, the lifting platform should be locked, protecting it against unintentional use or games. When the lifting platform is used, it is assumed that the user has been instructed in its use or that there are skilled personnel who use this aid/tool. 3
5 1.03 Important/warnings All of the operating instructions must be read before the product is used. The LP5 & LP5+ must be assembled by the Guldmann Service Team, or by an engineer approved by Guldmann. The LP5 & LP5+ are controlled by a microprocessor print which can be damaged by static electricity if touched without the necessary precautions. The electronics must therefore be serviced by trained technicians only. The accompanying safety chain must be used when the service engineer moves around beneath the lifting platform. The MAXIMUM load of 250 kg (550 lbs.) must not be exceeded. The lifting platform and access ramp must be swept clean of gravel, fallen leaves, snow, etc. before use. The lifting platform is to be used to transport people, and must be used in accordance with the describtions in this manual. All playing by and with the lifting platform is forbidden. A simple and usable Emergency procedure must be described and agreed between the user and the helper. This must ensure that the user does not become trapped on the platform in the event of an electrical or a mechanical failure Unpacking and preparation Visual check If the packaging is damaged on receipt, the parts of the LP5 & LP5+ must be carefully examined for visible deficiencies, defects, or faults. If damage is suspected, the LP5 & LP5+ must not be used until qualified service personnel or the Guldmann Service Team have approved this. Contents 1. Lifting platform 2. Access ramp 3. Railing 4. End covers 5. Operation panel LP LP5 4
6 1.05 Safety rules When working beneath the platform, there is a risk of becoming trapped between the moving parts of the platform. The following safety rules must therefore be observed: 1. The safety chain/strap must always be used while working beneath the platform. 2. The lifting platform must NOT be raised/lowered while work is going on beneath the lifting platform. This applies even if the safety equipment is assembled. 3. When the lifting platform is assembled and connected so that it can be raised/lowered, only one person may work on it. Safety equipment When working beneath the platform, the safety chain/-strap MUST be used. The safety chain/strap is fitted between the safety eyelets on the scissors or the two central tubes of the scissors as illustrated in the picture. When the chain/strap has been fitted, lower the platform until the chain is taut, i.e. until the traction wheel releases the curve Assembly The LP5 & LP5+ must be assembled by the Guldmann Service Team or an engineer approved by Guldmann. The assembly must follow the assembly instructions. The assembly instructions must be delivered to the engineer by the producer or the distributor. NB The platform must not be activated before the ramp, etc. has been assembled. The LP5 & LP5+ are supplied with the safety edge, safety curtain, etc. assembled. Railing, ramp and end covers must be assembled before use. 5
7 Assembly of railing 1. Insert the hand rail into the holes at the end of the safety edge and secure screws. (1) 1 For assembly of railing Mounting of the ramp 1. Align the ramp, with the attached fittings and springs, to the curb (2). 2. The steel wire cable must stick out loosely from the curb (2). 3. Mount and fix 8 x M8 bolts for the ramp and railing (2). 2 M8 3. Place wire cable in the cam disc and secure to the ramp with screws. (3) 3 4. Mount the front cover on to the cam disc. The spring must lie against the cam disc, behind the front cover. Fasten the screws (4). 4 The platform is now ready for use and the ramp can be moved into upright position by pressing»é«. 6
8 1.07 Platform installation Proper drainage must be provided for any outdoor installation of the platform ramp. Never allow the platform to sit in a puddle of water. The platform s contact surface must be 100% perpendicular to the vertical wall, or the mounted gate. The base must be firm and stable, e.g. concrete, paving stones, strong timber or asphalt. Sand, gravel or earth CANNOT be used. The platform must not only be supported at different points; there must be support under ALL of the platform s base frame. Attach the platform to the base through holes in the fittings by the scissors. One fitting to each side of the platform. You can order either a right or left-hinged gate and it will always 1 swing away from the platform. Right/left-hinging can be changed on site if necessary. Pos. 1 Mount the gate on the vertical wall, between the platform and upper level. Fixing points in compliance with the dimensioned sketch. (1) 840 Mount pos. 1 on gate so that it 1100 is flush with the top edge of the landing. The accompanying board must be mounted to the gate to prevent fingers and feet being crushed between the gate and the platform. Use the accompanying rustproof metal sheet as finish between the landing and the gate. Hook up electrical connection of the gate, external service panels and wireless remote control in a connection box under the platform Adjusting the lifting height of the LP5 Remove the black curtain. A: Adjusting the lifting height. B: Adjusting the lowering height (seldom used - e.g. in case of recessing). A: Adjusting the lifting height Loosen the screws and adjust to desired height. Check the new lifting height before remounting the curtain. B: Adjusting the lowering height Recessing Loosen the screws and adjust to desired height. Check the new lifting height before remounting the curtain. 7
9 1.08 Recessing the Platform It is possible to recess the platform to provide access without changing levels. If the platform is for recessing, please order it on at special item No. Be aware that when the platform is recessed, the lifting height is reduced by that amount. Proper drainage must be provided for outdoor recessed installations. The opening for the recession must be dug in compliance with the illustration (2). 2 When the platform is mounted with the gate on the upper level (always with lifting height above 500 mm (20 )), the hole for the down-building must be extended by the thickness of the gate. See dimensioned sketch (2). B C A A: Without gate 1640 mm / 66 With gate 1700 mm / 68 B: 1120 mm / 45 C: 150 mm (+20, 0) / 6 (+¾, 0 ) 8
10 1.09 Electrical connection Input: V AC, Hz Maximum consumption: 0.35 A Connect the platform to the mains network via the fitted rubber cable. The cable can be used both indoors and outdoors. Brown lead: Blue lead: Green/yellow lead: Phase lead 0 lead Earth clamp Important! For safety reasons, the platform must always be earthed Description of functions 2.01 Labels (positioned on the lifting platform). LP5 LP5+ 9
11 2.02 The hand control The lifting platform is operated using an hand control. The lifting platform is logical and unproblematic to operate and use, even with no prior knowledge. 1. Raise 2. Lower 3. Emergency stop LP5+ LP5 To raise the lifting platform from its lowest level 1. When the lifting platform is at the lowest level and the access ramp has been lowered to the proper level, wheelchair users can freely drive up on to the lifting platform. 2. Activate the control panel by pressing (1) to raise the access ramp; this then functions as a guard against rolling off. Button (1) is active for as long as it is held down. 3. When the access ramp has been raised to its highest level and (1) is still being pressed, this will raise the platform. 4. When the lifting platform is level with the landing, the platform stops automatically and the user can drive onto the landing. 5. When using the safety gate, it is manually opened. It is electronically secured and cannot be opened until the lifting platform is in the highest position. 6. If the lifting platform is installed outdoors with a safety gate, the lifting platform may not be left in the highest position, as the unlocked gate will be able to rattle in windy weather. The platform must therefore be lowered a bit after use 10
12 so that the gate locks automatically. To lower the lifting platform from its highest level 1. The wheelchair user drives onto the lifting platform. 2. When using the safety gate, it must be closed before the platform can be operated. 3. Activate the hand control by pressing (2) to lower the lifting platform. Button (2) is active for as long as it is held down. 4. When the lifting platform is at its lowest level, and button (2) is still being pressed, this will lower the access ramp, and the user can drive off the lifting platform Safety functions Important! Individual and specific consideration must be given to how an emergency summoning system must work. One or more responsible people should be appointed to help with the correct use of the lifting platform. It should always be possible to call those responsible in any emergency situation. The users must be informed of who holds this responsibility. Description of emergency stop The emergency stop must be used in emergencies only. If the emergency stop is activated owing to a malfunction, the dealer must be contacted before the LP5 & LP5+ are used again. The emergency stop (1) is positioned in the centre of the hand control. It stops all movement when activated. 1 Important! Pull out the emergency stop and briefly press the hand control button twice to restart the LP5 & the LP5+. 11
13 Description of mechanical emergency lowering lifting platform The emergency lowering must be used in emergencies only. The emergency lowering must be reset after use. This requires qualified assistance. You must contact the dealer before using the LP5 & the LP5+ again. Great attention and the required mobility is needed to use the emergency lowering, which is why the person responsible for the use of the lifting platform should be called. The person responsible must have read the manual so that he can be called at any time to assist a user. The platform is lowered by carefully turning the Allen screw that is located in the floor of the lifting platform until the platform begins to descend. Description of emergency lowering access ramp The access ramp is fitted with a bolt in the actuator. Unscrew this bolt and the access ramp opens up. Important! When the bolt has been removed from the access ramp, the access ramp is no longer attached hold the access ramp firmly when removing the bolts. Safety curtain Ensures that nobody can move in beneath the platform when it is at its highest level and thereby risk getting caught when the lifting platform is lowered. The safety curtain is fitted upon delivery. 12
14 Fitting of safety curtain 1. The surfaces of the safety curtain are pre-fitted with the Velcro side of Velcro tape. 2. Place a broomstick or similar through the scissors on the narrow side of the lifting platform. 3. Put the safety curtain over the upper plate and place it on the broomstick, freely suspended. 4. Lift and fit the safety curtain, starting with the corners away from the access ramp; press the Velcro firmly to the upper plate of the lifting platform. 5. Lift and fit the safety curtain, pressing it firmly to the Velcro in the opposite corners on the upper plate of the lifting platform. 6. Remove the broomstick. 7. Position the safety curtain so that it follows the edge of the bottom plate on the lifting platform. Safety cut-out function If anyone or anything gets caught beneath the platform when it is lowered, the descent will stop as soon as the safety cut-out function is activated. Reset the safety function by pressing the»é«button and removing the object that activated the safety cut-out function Accessories Extra control panel Extra control panels with function buttons»é «for mounting on walls and similar. The control panel is available with a lock. Remote control, infrared Use this when there are one or more independent users. This allows users to control the lifting platform without being dependent on a helper. Important! If the user is independent, the remote control must be fastened to him/her in such a way that it is always within the user s reach. 13
15 3.00 Dismantling and transport 3.01 Transport The LP5 & LP5+ can be dismantled in connection with transport and storage; lifting platform, railing and access ramp Packaging during transport Guldmann recommends that, when dismantled, the LP5 & LP5+ are always transported in their original packaging Maintenance and storage 4.01 Cleaning The LP5 & LP5+ are cleaned with a sponge or brush and soapy water. The LP5 & LP5+ can be sprayed or rinsed at ordinary water pressure; they must not be rinsed under high pressure. Never use acids, bases or solvents for cleaning Storage and keeping No special requirements How is corrosion avoided? The LP5 & LP5+ are made of corrosion-resistant materials and require no further corrosion prevention What maintenance is required by the owner? Cleaning as required. 14
16 5.00 Servicing and useful life 5.01 Useful life and servicing The LP5 & LP5+ must be inspected in accordance with the national law and at least once a year. The LP5 & LP5+ have an expected life span of 15 years with regular daily use. The lifting actuator must be replaced after lifts. The life span is based on correct usage, cleaning, and maintenance, as well as annual inspection and maintenance by qualified personnel or the Guldmann Service Team. After this period, the LP5 & LP5+ must be assessed by qualified personnel before future use. Spare parts lists and drawings can be ordered from the manufacturer or the distributor. 15
17 5.02 Inspection all-round Important! The accompanying safety chain/strap MUST be used when a service engineer is working under the lifting platform. During the service inspection, a report must be kept of what has been inspected and replaced. Parts that are worn out or defective must be replaced with new spare parts from Guldmann TM. 1. Visually checking the product Check the product for signs of wear and tear. Check the product for any faults. Check that there is no other form of damage to the product. 2. Testing of the product as for normal use Check all the product s functions, loaded and unloaded. Check that the emergency lowering works. 3. Checking the electrical state of the product Check electrical functions and signals. Check the wiring for faults and defects. Check the cable bushings. Check connection options, connectors, etc. Check the seal on the control box. 4. Checking the mechanical state of the product Clean dirt and other impurities from the product. Inspect and assess vital parts of the product. Replace any parts of the product that are defective or worn out. Check and tighten vital parts. Lubricate the product. 5. Go through point 2 again, to check that everything works. 6. Did any new problems arise/were new problems noted in point 5? If new problems arose, go back to point 2. If no new problems were noted, finish the inspection. 16
18 5.03 Troubleshooting 1. Is the emergency stop activated? The emergency stop is released by turning the button until it pops out. 2. Is the platform turned on? Turn on the socket. If the platform has been disabled, wait for around 3 hours until the batteries are charged. 3. Is there power in the socket; could the fuse have blown? Check the fuses and change the fuse if necessary. 4. Can the lifting platform go up but not down? Clean any impurities from the safety list underneath the platform. Check the safety list underneath the platform for other blockages. 5. Does the ramp go up and down but the platform does not go up or down? See point 2. If the points above do not solve the problem, please contact the Guldmann Service Team or your distributor. 17
19 6.00 Technical specifications Dimensions LP5 exterior dimensions (LxBxH) x 1076 x 728 mm 64 x 43 x 29 LP5 interior dimensions (LxB) 1602 x 900 mm 64 x 36 LP5+ exterior dimensions (LxBxH) x 1076 x 1233 mm 64 x 43 x 49 LP5+ interior dimensions (LxB) x 900 mm 64 x 36 Safety gate (BxHxD) x 1100 x 55 mm 36 x 44 x 2¼ Lifting height LP to 500 (875) mm 6-20 (35 ) LP5+ without safety gate to 500 mm 6-20 LP5+ with safety gate to 875 mm 6-35 Weight LP kg / 260 lbs. LP kg / 330 lbs. Safety gate kg / 86 lbs. Maximum load kg / 550 lbs. Lifting speed mm/sec. / ½ per sec Electrical connection v/115v (USA: 120V/115V) Power consumption on stand-by W Power consumption in use W Batteries x 12V/4.5 Ah Gastight and maintenance-free Cap class Lifting platform components IP 65 Hand control IP 67 Permissible connection time/intermittence factor (Work/Break ratio in per cent) /90 18
20 7.00 EC-declaration of conformity EC-DECLARATION OF CONFORMITY Manufacturer V. Guldmann A/S Graham Bells Vej 21-23A DK-8200 Aarhus N EAN country code: 57 EAN distribution No.: Phone Fax Representative Company Address Country Phone Hereby declare that Product Lifting platform LP5 & LP5+ Type No. XXXXX-YYYY-ZZZZ x) x) XXXXX: Reference No. of the product, YYYY: Serial No. of the product in the production year, ZZZZ: Production year was manufactured in conformity with the provisions in: ISO : Power-operated lifting platforms for persons with impaired mobility Rules for safety, dimensions and functional operation. Part 1: Vertical lifting platforms EN : Medical electrical equipment - Part 1-1: General requirements for safety EN : Medical electrical equipment - Part 1: General requirements for safety - 2: Collateral standard: Electromagnetic compatibility EN 292: Safety of machinery according to the Council Directive 98/37/EEC of 22 June 1998 Place and day of issue Product responsible 19 Skejby Technical Manager
21 U.S.A. and countries outside the EU A. Users guide Please read the entire warranties chapter before use. B. WARRANTIES Stepless lifting platform LP5 and LP5+ is designed to lift wheelchair users or walking-impaired over height differences up to 20 (35 ). If the product is used in any fashion or in an irresponsible manner or for any use other than that described above or in the enclosed written instructions, the manufacturer s warranty will be nullified and rendered void. There are no warranties, which extend beyond the description in the enclosed written instructions. Guldmann warrants that its lifting equipment is free from defects in materials and workmanship under normal use. Guldmann warrants that the lifting equipment itself will perform substantially in accordance with the specifications set forth in the documentation provided with the equipment. The above express warranties are made for a period of 365 days from the date the lifting equipment is delivered to you as the first user. Your distributor will replace any lifting equipment, which proves defective in materials or workmanship, without additional charge, on an exchange basis. Your distributor will either replace or repair without additional charge any Guldmann lifting equipment that does not perform in substantial accordance with the specifications of the documentation. Guldmann does not warrant that the functions contained in the lifting devices will meet your requirements or that the operation of the services will be uninterrupted or error-free. The warranty does not cover any of the parts of the lifting equipment, which has been subject to damage or abuse by the owner. The warranty does not cover any part of the lifting equipment, which has been altered or changed in any way by the owner. Guldmann is not responsible for problems caused by changes in the operating characteristics of the operating system which are made after the delivery of the lifting equipment. Any implied warranties including any warranties of merchant ability or fitness for a particular purpose are limited to the term of the express warranties. Guldmann shall not in any case be liable for special, incidental, consequential, indirect or other similar damages arising from any breach of these warranties even if Guldmann or its agent has been has been advised of the possibility of such damages. 20
22 You must call Guldmann or your distributor for an authorization to return any defective item during the warranty period. If your distributor is unable to correct your problem by telephone, you will be provided with a return authorization number and address for returning the defective item for warranty service or replacement. You must insure any defective item being returned because Guldmann does not assume the risk of loss or damage while in transit. The warranties set forth above are in lieu of all other express and implied warranties, whether oral, written or implied, and the remedies set for above are your sole and exclusive remedies. Only an authorized officer of Guldmann may make modifications to this warranty, or additional warranties binding on Guldmann. Accordingly, additional statements such as advertising or presentations, whether oral or written, do not constitute warranties by Guldmann and should not be relied upon as such. The warranty gives you specific legal rights, and you may also have the other rights which vary from state/country to state/country. 21
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