Applications Engineering Notes
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1 Applications Engineering Notes Document Title Document Number US Conec Recommended MTP Brand AEN-1801 Revision Number 3.2 Effective Date August 15, 2014
2 1.0 Document Purpose: The purpose of this document is to provide US Conec recommended equipment and consumables necessary for MTP brand multifiber connector production. 2.0 Recommended Equipment and Consumables: US Conec Provided Equipment and Consumables Description US Conec P/N Comments US Conec Optical Jacket Removal Tool 6372 Standard oval jacketed ribbon cable only Coaxial Cable Cutter 8541 Round cable only US Conec Fiber Ribbonizing Tool, 12 Fiber 8040 Also available in 4 & 8 fiber counts US Conec Disposable Fiber Ribbonizing Dies 14682, for 8 fibers for 12 fibers LOCTITE 4861 PRISM Instant Adhesive Bare Ribbon Holder (12 fibers) 3.0 mm Round MTP Cable Holder (12 fibers) 3.6 mm Round MTP Cable Holder (12 or 24 fibers) Modified Oval MTP Cable Holder (12 fibers) Modified 3.0 mm Round MTP Cable Holder for 2x12 Fiber Duplex Round Cable 3.0mm 3.6mm Round MTP Cable Holder with Fiber Stacker (12 fibers only) Large O.D (4.5mm - 5.5mm) Round MTP Cable Holder (Manufactured or CAH ribbonized fibers only) MTA-013M (CAH ribbonized fibers only) Replaces MTA-013 Replaces 8182 Replaces Standard Jacketed Ribbon Cable Only 3.0mm round cable with CAH ribbonized fibers only Non-ribbonized fibers ONLY (no ribbonization necessary) Replaces
3 US Conec Provided Equipment and Consumables (continued) Description US Conec P/N Comments 2.0mm Round MTP Cable Holder with Fiber Stacker (12 fibers only) Thermal Fiber Ribbon Stripping Kit MFA-001 Non-ribbonized fibers ONLY (no ribbonization necessary) Includes: A/C power supply (MFA-002) Heat stripper (MFA-003) Blade adjustment tool Cleaning brush US Conec Fiber Cleaver MFA-004 Standard guillotine type cleaver US Conec Precision Fiber Cleaver Fusion splice quality cleaver US Conec Vacuum Pump Kit: EPO-TEK 353ND A/B Epoxy Bi-Pak MTA-021 MTA-008 Includes: DAP-12S Vacuum Pump (5683) 24" Plastic Tubing (5684) MT Suction Nozzle ( ) MT-RJ Suction Nozzle ( ) Push-on Adapter (6225) Single-mode and Multimode Applications Diamond Tip Scribe Diameter Rubber-Backed Ground Glass Polishing Plate 8330 Fiber Optic Polishing Materials: 30µm Silicon Carbide Film, 5 Disc, PSA 3µm Silicon Carbide Film, 5 Disc, Non-PSA 1µm Aluminum Oxide Flocked Film, 5 Disc, PSA 0.5µm Cerium Oxide Flocked Film, 5 Disc, PSA MTA-030-SMC Single-mode and Multimode Applications Inter-dental Cleaning Brush 9726 Cleans guide-pin holes after polishing is complete 3
4 US Conec Provided Equipment and Consumables (continued) Description US Conec P/N Comments 900um Transition Ribbon Holder µm MTP Crimp Tool & Die Set 900µm MTP Crimp Dies Standard MTP Crimp Tool & Die Set (oval cable only) Standard MTP Crimp Dies 2.0mm, 2.5mm, and 3.0 mm Round MTP Crimp Tool & Die Set 2.0mm, 2.5mm, and 3.0 mm Round MTP Crimp Dies 3.6 mm Round MTP Crimp Tool & Die Set 3.6 mm Round MTP Crimp Dies Large O.D. (4.5mm 5.5mm) Round MTP Crimp Tool & Die Set Large O.D. Round MTP Crimp Dies MTP Housing Removal Tool MFA-006 Includes tool and crimp dies Crimp Dies ONLY Includes tool and crimp dies Crimp Dies ONLY Includes tool and crimp dies Crimp Dies ONLY Includes tool and crimp dies Crimp Dies ONLY Includes tool and crimp dies Crimp Dies ONLY MT Ferrule Insertion Guide Optipop Male MPO/MTP Reel Cleaner 6226 Refillable Optipop Female MPO/MTP Reel Cleaner 6227 Refillable 4
5 Outside Vendor Provided Equipment and Consumables Kevlar Scissors Clauss Supply Co. KC699 Fiber Optic Side Cutters Techni-Tool Company 758-PL-018 Clauss WS-5 Cable Jacket Stripper McMaster-Carr 7294K57 ½ Scotch 810 Magic Tape Office Supply N/A LOCTITE 4861 PRISM Instant Adhesive McMaster-Carr 74795A74 Foam Pad for Ribbonization Sumitomo Electric Company FAC-24-NG Single-Edge Razor Blades McMaster-Carr 3962A3 #2 X-ACTO Knife X-ACTO EPO-TEK 353ND A/B Epoxy Bi-Pak Epoxy Technology, Inc. 353ND A/B Fixed Speed Centrifuge Cole Parmer EW (115V) EW (220V) 3cc Syringes Ellsworth Adhesives SafetyLok Syringe Cap Nordson EFD GA PPS.014 x.50 Plastic Needle Tip Nordson EFD (5125PPS-B) 18 GA PPS.032 x.50 Plastic Needle Tip Nordson EFD (5118PPS-B) Kimwipes EX-L Cole-Parmer U % Pure Isopropyl Alcohol Local Area Vendor Inter-dental Cleaning Brush (pink, 0.4, with cap) TePe Oral Healthcare, Inc
6 Outside Vendor Provided Equipment and Consumables (continued) Horizontal Heat Curing Oven UL Rated 110 volt AC (includes 24-position MT ferrule tray) CE Rated 220 volt AC (includes 24-position MT ferrule tray) 5 Diameter Rubber-Backed Ground Glass Polishing Plate 5 Diameter Rubber-Backed Float Glass Polishing Plate Domaille Engineering, LLC Domaille Engineering, LLC Seikoh-Giken USA, Inc. CO-6500 CO-6600 PM12200 PG5X Soft Nylon Bristle Cleaning Brush McMaster-Carr 7092T16 Distilled or De-Ionized Water Local Area Vendor Fiber Optic Polishing Materials: 30µm Silicon Carbide Film, 5 Disc, PSA 3µm Silicon Carbide Film, 5 Disc, Non-PSA 1µm Aluminum Oxide Flocked Film, 5 Disc, PSA 0.5µm Cerium Oxide Flocked Film, 5 Disc, PSA Ultrasonic Cleaner Heat Shrink Tubing (2.0mm jacketed round cable only) Heat Shrink Tubing (2.5mm jacketed round cable only) Mipox Corporation 3M Abrasives 3M Abrasives 3M Abrasives Cole-Parmer Crest Ultrasonics Local Area Vendor Local Area Vendor SC-30-F-50-3P 463X Lapping Film 298X Polishing Film 598X Polishing Film EW EW CP200HT CP230HP ATUM 3/16 3:1 High-Shrink Ratio, Adhesive-lined, Polyolefin Tubing Flexible 3/16 2:1 Shrink Ratio, Adhesive-lined, Polyolefin Tubing 6
7 Outside Vendor Provided Equipment and Consumables (continued) Polishing Machines: APM Model HDC-5200 APM Model HDC-4000 Domaille Engineering, LLC Polishing Fixtures: (Includes MT52017 Torque Driver and MT /16 Torque Driver Key, 1 Shank) PF-MTEZ-12 (MT Flat,12 position) PF-MTEZ8-12 (MT 8, 12 position) Fiber Optic Polishing Equipment PFA-MT-EZ-12 (MT Flat, 12 position, ABRASAVE) PFA-MT-EZ8-12 (MT 8, 12 position, ABRASAVE) Polisher & Fixtures ATP3000-X01 NTT Advanced Technology Corporation ATP3000-AZ0003 (MT Flat cylinder type jig, 22 position) ATP3000-AZ0013 (MT 8 cylinder type jig, 22 position) 7
8 Outside Vendor Provided Equipment and Consumables (continued) Polisher & Fixtures MCP-12 NMT (MCP-12 machine only, MT Flat, 6 position) NMT (MCP-12 machine only, MT 8, 6 position) Fiber Optic Polishing Equipment (continued) Nanometer Technologies, Inc. Polisher & Fixtures MCP-24 NMT (MCP-24/APC-24 machines, MT Flat, 14 position) NMT (MCP-24/ACP-24 machines, MT 8 14 position) Polisher & Fixtures ACP-24 NMT (ACP-24 machine only, MT Flat, 24 position) 8
9 Outside Vendor Provided Equipment and Consumables (continued) N3LTDK Torque Limiting Wrench For MT Polishing Fixtures Polisher & Fixtures: SPF-550 PH55-HMT-12C (Universal MT Outer Holder, 12 position) Fiber Optic Polishing Equipment (continued) Seikoh-Giken USA, Inc. PH55-MT-12B (MT Flat Inner Holder, 12 position) PH55-MT8A-12B (MT 8 Inner Holder, 12 position) Polisher & Fixtures: PH55-HMT-24B (Universal MT Outer Holder, 24 position) PH55-MT-24 (MT Flat Inner Holder, 24 position) PH55-MT8A-24 (MT 8 Inner Holder, 24 position) Inverted Bench Top Inspection Microscope with Monitor and Tooling to Accept Polishing Fixtures Bench Top Inspection Microscope with Monitor and Multifiber Ferrule and Connector Adapters Domaille Engineering, LLC Domaille Engineering, LLC DE8800 DE2500 Digital Benchtop Microscope Data-Pixel D-SCOPE Series Automated High-Density MT/MTP Connector Inspection Scope FiberQA FastMT Series 9
10 Outside Vendor Provided Equipment and Consumables (continued) Automated Non-Contact Interferometer for Multifiber Connectors Multi-channel Multimode Backreflection and Insertion Loss Test Set Data-Pixel Norland Products, Inc. Sumix Corporation JDS Uniphase JGR Services OptoTest Corporation JDS Uniphase DAISI-MT ACCIS AC-3005 AIM 20/20 SMX-8QM RX3 Series MAP-mIL (MM LED, IL only) MAP-mORL (Laser source, IL/BR MBR FA (50µ internal fiber, 24 channel, 850nm & 1310nm sources) MLT Series (integrating sphere) OP930-MM-SW12 Series (12 channel) RX3 Series Multi-channel Single-mode Backreflection and Insertion Loss Test Set JGR Services OptoTest Corporation MBR FA (24 channel, 1310nm & 1550nm laser sources) MBR FA (24 channel, 1310nm, 1480nm, 1550nm & 1625nm laser sources) OP930-SM-SW12 Series (12 channel) US Conec assumes no responsibility or liability for equipment or consumables supplied by outside vendors. US Conec has no connection with any outside vendor other than the recommendation of their products in MTP brand multifiber connector production. All warranties, either expressed or implied, are the sole responsibility of the product vendor(s) and shall not include or affect US Conec in any manner whatsoever. Recommendation of equipment or consumables by US Conec shall in no form or manner obligate US Conec or its customers to the sole use of those products. The use of products supplied by vendors other than those listed shall remain the right of US Conec and/or its customers. 10
11 11
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