Resins for Industrial Wood Coatings
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1 Resins for Industrial Wood Coatings
2 Nuplex Delivering the Right Chemistry From the specific combination of compounds that form a resin, to the chemistry between our clients and ourselves, chemistry is at the very core of who we are. Our global network of experts deliver the right chemistry in the development and manufacture of coating resins for a wide range of applications. With ever-increasing end-use demands, our team strives to maintain a curious mindset, searching for answers in creating the chemistry of the future. The right chemistry is what binds Nuplex together, and ensures we meet our customers needs and solve their challenges. Our innovative products are delivered through on-going technical support and personal service. Page 3
3 Partners With The Right Chemistry Right across our global R&D, sales and production network, our teams are focused on finding ways to help our partners improve performance and productivity, enter new markets, refine applications and deliver advanced products to meet evolving needs and environmental regulations. As a leading chemicals company, Nuplex serves a wide range of coatings markets and applications, including automotive OEM, vehicle refinish, high-end metal, building and construction, architectural, general industrial, wood and flooring, marine, decorative paint, plastics, adhesives, inks, and textiles. As a global organisation, our customers benefit from world class standards, together with the flexibility and knowledge of a specialist local provider.
4 Nuplex Nuplex Resins for the Industrial Wood Coating Market Nuplex Industries is a leading specialist chemicals company. Globally, Nuplex specialises in the development and manufacture of innovative resins used in surface coatings. A proven range of products For the market of industrial wood finishes, Nuplex offers resins for primers, sealers and topcoats, based on waterborne and solventborne technologies. Waterborne resins for furniture, joinery and parquet Nuplex offers a full product line within the Setaqua brand including acrylic, UV curing, alkyd and dispersing resins. Our one-component self-crosslinking acrylic dispersions allow the formulator to easily design coatings with excellent chemical resistance, high gloss and good block resistance. Our novel UV-assisted selfcross linking technology offers a unique solution for fast wood coating lines. When two-component performance is required, our acrylic polyols feature excellent mixing capabilities with isocyanates, high gloss, low foaming tendency and outstanding durability. Our range of urethane modified alkyd emulsions provide the genuine attractive properties of alkyds in an environmentally friendly form. The main advantage of alkyd emulsions is their ability to penetrate into the wood pores, resulting in improved protection of the wood. When formulated into a sealer or a primer, bleeding of tannins is effectively reduced. Additionally, dispersing resins are available which combine efficient pigment dispersing with improved chemical and water resistance. Solventborne resins for furniture and parquet Nuplex has a thorough understanding of solventborne resins systems, satisfying a wide range of requirements. High performance is combined with competitive pricing, fast delivery and excellent logistic systems. We offer a number of commonly used resins based on Setalux series of acrylic polyols, our Setal series of alkyds and polyesters, and our Roskydal series of unsaturated polyesters. Product information On the following pages, you will find a selection of the Nuplex systems and technologies available to the industrial wood coating market. Our technical service staff and sales team will be pleased to provide you with any additional information. Special demands are made on the lacquers and paints designed for use in the industrial joinery, wood furniture and parquet flooring industry. Nuplex offers a comprehensive range of resins for industrial wood finishes, including both conventional solventborne resins and resins based on VOC compliant technologies such as waterborne and high solids. Productivity Industrial Wood Coating Resins Human wellbeing The technology you need Nuplex offers a comprehensive range of resins suitable for industrial wood. With our long-standing background in research and product development, we have the technology you need to address topics such as human wellbeing, appearance, formulation cost, productivity or sustainability. Whether your customers are looking for the durability and elasticity of acrylics, the gloss and cost-efficiency of alkyds, the flexibility of (unsaturated) polyesters or the environmental compliance of waterborne or high solids industrial wood finishes Nuplex has a suitable system. Sustainability Total formulated cost Appearance Page 6 Page 7
5 Selection of Resins For Industrial Wood Coatings Clear Pigmented Primer/Sealer Topcoat Hardness Sandability Blocking Chemical Resistance Appearance Impregnation Interior Exterior Clear Pigmented Primer/Selaer Topcoat Appearance Drying Hardness Chemical resistance VOC potential Waterborne / Interior Setaqua 6004 Setaqua 6405 Setaqua 6406 Solventborne Setal 84 XX-70 Setal 707 BA-75 Setal D RD 181 X Setaqua 6511 Setaqua 6516 Setaqua 6522 Setaqua 6751 Setaqua 6754 Setaqua 6755 Setaqua 6756 Setalux D A 450 BA Setalux 1193 SS-51 Setalux 1194 SS-52 Setalux 1197 SS-40 Setalux 1908 BA-75 Setalux 1910 BA-75 Setaqua ECO 6778 Setaqua 6785 Clear Pigmented Primer/Sealer Topcoat Weathering Blocking Dirt pickup Sandability Bleeding Adhesion Furniture / Conventional Furniture / UV curing Roller coating Curtain coating Spray coating Waterborne / Exterior Setaqua 6004 Setaqua 6006 Setaqua 6405 Setaqua 6773 Setaqua 6774 Setaqua 6776 Setaqua ECO 6778 Setaqua 6784 Solvent-free Roskydal E 70 Roskydal 300/1 Roskydal 500 A Roskydal 502 BA Roskydal 550 Roskydal 850 W Roskydal F 8100 Interior Exterior Clear Pigmented Primer/Sealer Topcoat Fillers Flexibility Levelling Scratch resistance Monomer free Yellowing in the dark Solvent-free Setaqua 6301 Setaqua 6302 Highly Recommended Recommended Setaqua 6376 Page 8 Page 9
6 Selection of Resins For Industrial Wood Coatings Resin Name Type Self-crosslinking MFT ( C ) Non ph OH Properties Volatiles (%) (%) Waterborne Main binders Setaqua 6004 Urethane alkyd, aliphatic n.a Good wood penetration and stain blocking, good water and yellowing resistance Setaqua 6006 Urethane alkyd, aromatic n.a 52 7 Faster drying, good wood penetration and stain blocking Setaqua 6405 Acrylic dispersion Excellent penetration of hard wood, good stain blocking properties Setaqua 6406 Acrylic dispersion Fast drying and quick sanding, for economical coatings Setaqua 6511 Acrylic polyol emulsion n.a Excellent gloss and chemical resistance, suitable for thicker layers, for 2-component applications Setaqua 6516 Acrylic polyol emulsion n.a Very good gloss and excellent chemical resistance, fast drying, for 2-component applications Setaqua 6522 Acrylic polyol dispersion n.a Very fast drying, compatible with acrylic polyol to improve drying, for 2-component applications Setaqua 6751 UV-assisted acrylic dispersion, surfactant-free < Excellent anfeuerung, very good gloss and chemical resistance, dual cure Setaqua 6754 Acrylic dispersion, surfactant free Excellent chemical resistance, high hardness, good adhesion on various substrates Setaqua 6755 Acrylic dispersion, surfactant free Fast drying, good anfeuerung, good sandability Setaqua 6756 Acrylic dispersion, surfactant free Excellent sandability, in-can clarity, wood wetting and anfeuerung, fast drying Setaqua 6773 Acrylic dispersion < Tannin stain blocking Setaqua 6774 Acrylic dispersion, surfactant free < Excellent outdoor durability, high flexibility, suitable as a modifier to improve flexibility Setaqua 6776 Acrylic dispersion, surfactant free < Excellent outdoor durability, high gloss, flexible, low water uptake Setaqua ECO 6778 Acrylic dispersion High gloss, hardness and durability, good blocking resistance Setaqua 6784 Acrylic dispersion, surfactant free Highly durable, excellent dirt pickup resistance, good thickener response Setaqua 6785 Acrylic dispersion, surfactant free Excellent chemical resistance, water/steam resistance, compatible with poly-isocyanates Modifiers Setaqua 6301 Acrylic dispersion > Co-binder used to improve hardness and block resistance Setaqua 6302 Copolymer stabilised dispersion < Pigment dispersing resin used to improve stain and water resistance, more flexible Setaqua 6376 Copolymer stabilised dispersion Pigment dispersing resin used to improve stain and water resistance Notes All our waterborne acrylic dispersions are formaldehyde, formaldehyde-donor and APE free. They can be formulated in very low VOC coatings. Page 10 Page 11
7 Selection of Resins For Industrial Wood Coatings Resin Type OH (%) On Solids Non Volatiles (%) Acid Value (mg KOH/g) Typical Viscosity ** (Pa.s at 23 C) Properties Solventborne Standard grades Setal 84 XX-70* Short oil alkyd Acid catalysed or 2K wood finishes Setal 707 BA-75 Medium oil alkyd Acid catalysed timber finishes and nitrocellulose lacquers Setal D RD 181 X Polyester polyol K wood finishes Setalux D A 450 BA* Acrylic polyol General purpose Setalux 1193 SS-51 Acrylic polyol High gloss, fast drying Setalux 1194 SS-52 Acrylic polyol Good chemical resistance, fast drying Setalux 1197 SS-40 Acrylic polyol Very fast drying, suitable as additive to improve drying Setalux 1908 BA-75 Acrylic polyol High solids, excellent appearance, VOC compliant Setalux 1910 BA-75 Acrylic polyol High solids, fast drying, VOC compliant Solvent-free Roskydal E 70 Unsaturated polyester n.a (in styrene) Soft resin for flexibilising Roskydal 300/1 Unsaturated polyester n.a. 70 (in styrene) Standard, tough but flexible, good levelling, high scratch resistance Roskydal 500 A Unsaturated polyester n.a. 76 (in styrene) High brilliance, little yellowing in the dark Roskydal 502 BA Unsaturated polyester n.a For monomer-free coatings in thin layers Roskydal 550 Unsaturated polyester n.a. 68 (in styrene) For flexibilising, yields permanent flexibility Roskydal 850 W Unsaturated polyester n.a Mononer-free binder, water emulsifiable Roskydal F 8100 Unsaturated polyester n.a. 75 (in styrene) Fast curing and low greening, for sealers All information, recommendations and suggestions, concerning the product and its use, are believed to be reliable. However, Nuplex gives no assurance as to the accuracy, completeness, or adequacy for a particular purpose. It is the users responsibility to determine the suitability for its own use of the products. No guarantee (whether expressed or implied) is made by Nuplex as to the results to be obtained from using the described products, nor shall Nuplex be liable for any use by others of the described products. Users are responsible for ensuring compliance with local legislation and for obtaining the necessary certifications and authorizations. All orders are subject to the general conditions of sale of Nuplex, which can be downloaded from Nuplex owns all copyrights and other intellectual property rights in the contents of this document. Reproduction or redistribution in any form is not allowed. Nuplex Resins bv, P.O. Box 79, 4600 AB Bergen op Zoom, The Netherlands. Tel , fax Notes * Other delivery form(s) available ** Values are indicative averages. For actual specifications and measuring methods: see datasheets Page 12 Page 13
8 Nuplex This brochure covers the range of core products that we supply to the industrial wood markets. It provides an at-a-glance selection of the various products we supply, including their properties and performance. In addition to the products included in this brochure, we have a wide range of products for more specific applications. Should the required product not be immediately available, it is often possible to develop a specific customised solution to meet your requirements. We welcome challenging demands and embrace the opportunity to develop the right product to meet your specific needs. Contact your agent, distributor, or direct Nuplex contact to help you find the right product best suited to your application. Our other brochures Please feel free to inquire about the products listed in our other brochures: Automotive OEM and Plastic Coatings Flooring and Construction Coatings Decorative Coatings Industrial, Protective and Marine Coatings Vehicle Refinish and Commercial Transportation Coatings Powder Coatings Nuplex Industrial Wood Coatings Team April 2015 Page 14
9 Regional Head Office Production Site Sales Office Only Europe The Netherlands Synthesebaan 1, 4612 RB Bergen op Zoom T F France 833, Rue du Fort, Ferriere La Grande T F Germany Salegaster Chaussee 1 Ortsteil Greppin, Bitterfeld-Wolfen T F Italy Via del Polaresco 38A Bergamo T F Poland Oddział w Polsce ul. Sienkiewicza 82/84, Łód z T F Spain Autovia de Castelldefels Km. 4, El Prat de Llobregat Barcelona T F Russia 79A Narodny Boulevard Belgorod T F United Kingdom North Woolwich Road Silvertown, London E16 2AF T F Americas U.S.A. Kentucky 4730 Crittenden Drive Louisville, Kentucky T F U.S.A. Illinois 2904 Missouri Avenue E. St. Louis, Illinois T F Asia Singapore 229 Mountbatten Road #02-31 Mountbatten Square, T F China Suzhou 127 Taishan Road, Suzhou New District T F China Foshan Longsheng Nan Road Industrial Zone Leliu Town Shunde District Foshan City T F China Changshu 8 Hai an Road, New Material Industrial Park, Haiyu Town Changshu, T F India 12 Peninsula Centre, S.S. Rao Road Parel, Mumbai T F Indonesia Menara Bidakara 2, 10 th Floor Unit 4 Jl. Jend. Gatot Subroto Kav , Pancoran - Jakarta Selatan T F Indonesia JL. Rungkut Industri II. No. 47 Surabaya T F Malaysia Melaka Lot 7 Tangga Batu Industrial Estate 9 ½ Miles Tanjung Keling, Melaka T T F Malaysia Puchong C-10-3, Blok C, Setia Walk Persiaran Wawasan Pusat Bandar Puchong Puchong Selangor Darul Ehsan T T F Taiwan Rm. 3, 7F., No.678, Sec. 4, Bade Rd., Taipei City 10566, Taiwan T F Thailand Charn Issara Tower II 16 th Floor, 2922/ New Petchburi Rd, Huay Kwang, Bangkapi, Bangkok 10310, Thailand T T F F Vietnam Dong Nai No.1, 9A Street Bien Hoa Industrial Zone II Dong Nai Province T F Vietnam Ho chi Minh Level 1, 86A Xuan Thuy Street Thao Dien Ward, District 2 Ho chi Minh City T T F Vietnam Ha Noi Unit 5, 2nd Floor 17 Ngo Quyen Street Hoan Kiem District, Ha Noi Vietnam T F Australia & New Zealand Australia Stephen Road, Botany NSW 2019, Sydney (Locked Bag 6, Botany NSW 2019) T F New Zealand Level 3 Millennium Centre 602C Great South Road, Ellerslie, Auckland 1051 T F [email protected]
RESINS. FOR INduStRIal wood COatINgS. www.nuplex.com [email protected]
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