Injection System VMU. Injection System for non-cracked concrete and brickwork. Threaded Stud VMU-A for concrete and brickwork

Transcription

1 Injection System for noncracked and brickwork Injection System VMU Threaded Stud VMUA for and brickwork VMUIG for and brickwork Threaded Stud VMA meter length, to be cut to the required length Threaded Stud VMUAH for perforated brick with perfo sleeve VMUIGH for perforated brick with perfo sleeve Perfo Sleeve VMUSH for perforated brick FF MKT Software 3. MKT MetKunststoffTechnik GmbH & Co. KG Auf dem Iel 2 D6768 Weilerbach Range of loading: 0,3 kn,2 kn Concrete quality: C/2 C0/60 Brickwork: Solid and perforated brick Material: Steel zinc plated, hot dip galvanized, Stainless steel A4/36 On request: Stainless steel HCR Cartridge VMU 0 Content: 0ml Cartridge VMU The Injection System VMU (ETA option 7) is a chemical fastening system for noncracked. It consists of a styrenefree vinyl ester resin plus an attached hardening agent contained in a cartridge to be used with a threaded stud VMUA, an interny threaded sleeve VMUIG, a threaded stud VA (see pages 9) or threaded studs VMA (see page 82). By means of the dispenser gun VMP the components are injected through the mixer nozzle into the drill hole. The threaded stud is inserted manuy into the drill hole. The hardened injection adhesive gives a secure fastening to the base material. Content: ml, including 2 mixers, attached to the cartridge Cartridge VMU 0 Content: 0ml Advantages: approved in noncracked, sizes M8 to M. approved for solid and perforated brickwork (M8 to M2) threaded Studs VA (pages 9) and VMA (see page 82) are also covered by the approval. approved with standard threaded studs (strength test required) with fire test report (loads see page 39). no load reduction for wet opened cartridges can be reused with a new mixer nozzle VMU express with shorter curing time during the cold season styrenefree Cartridge VMU 34 Sidebyside cartridge Content: 34ml Applications Fastenings in noncracked : Baseplates, fastenings to ws and columns, joint tapes Cartridge VMU 4 Coaxial cartridge Content: 4ml Fastenings in masonry: Canopies, door and window frames, facade substructures, battens 6 PR MKT

2 Cartridge VMU express Content: ml Cartridge VMU 34 express Sidebyside cartridge Content: 34ml Cartridge VMU 4 express Coaxial cartridge Content: 4ml StockBox In stackable multipurpose container Injection Cartridge VMU Two component cartridge, styrenefree Approved for noncracked and brickwork StockBox VMU 0 StockBox VMU 34 Content Content per per of master master box piece box ml Cartridge VMU , 0,34 StockBox VMU Contents Quantity per Box Cartridge VMU 0 2,4 Static mixer VMX Cartridge VMU 34 Static mixer VMX Cartridge VMU 4 Static mixer VMXP,3 8,0 Cartridge VMU ) , 0,6 Cartridge VMU express , 0,6 Dimensions StockBox Cartridge VMU , 0,3 Cartridge VMU ,00 0,6 Height Width Depth Cartridge VMU 34 express ,00 0,6 StockBox Cartridge VMU , 0,83 Cartridge VMU 4 express , 0,83 Static mixer VMX (for cartridges) ,2 0,0 Mixer extension VMXE /0 (0) ,0 Mixer extension VMXE /00 (00) 89 0,02 Curing Time Injection Adhesive VMU Temperature ( C) of the base materia Gel time C One static mixer VMX as well as one screwon cap comes with each cartridge. Usable length of static mixer see page 8. ) Cartridge VMU (not VMU express) comes with 2 mixers. Cartridge temperature when insting min. + C Curing time dry base material wet base material : h : h :00 h) 4 C to C 4 min : h :00 h) 0 C to +4 C 3:00 h 6:00 h + C to +9 C 2 min 2:00 h + C to +9 C 6 min : h 2: h + C to +29 C 4 min 4 min : h + C to +34 C 2 min 2 min 0 min +3 C to +39 C,4 min min + C,4 min min min ) It must be ensured that icing does not occur in the drill hole. The hole must be drilled and cleaned directly prior to the instation of the anchor. Curing Time Injection Adhesive VMU express Temperature ( C) of the base material C Cartridge temperature when insting min. + C Gel time Curing time dry base material wet base material min 8:00 h) 4 C to C 8:00 h) 0 C to +4 C min 2:00 h + C to +9 C 6 min :00 h 2:00 h 80 min + C to +9 C 3 min min + C to +29 C min min + C min min ) It must be ensured that icing does not occur in the drill hole. The hole must be drilled and cleaned directly prior to the instation of the anchor. 6 PR MKT 9 StockBox, the container for various items

3 Injection System for noncracked and brickwork Threaded Studs for applications in Threaded Stud VMUA Drill hole Ø x depth May be used in structures subject to dry internal conditions or to external atmospheric exposure Approved for noncracked Steel, zinc plated grade 8.8 on demand or as threaded studs, meter length, (see page 82) Stainless steel HCR (.429) on demand Stainless steel A4 / 36 Approved for noncracked Maximum Fixture thickness tfix Usable length (VMUplus/VME) P. MKT Software 3. MKT MetKunststoffTechnik GmbH & Co. KG Auf dem Iel 2 D6768 Weilerbach FF Threaded Stud VMUA A4 May be used in structures subject to dry internal conditions Steel, zinc plated.8 FF per p. MKT Software 3. MKT MetKunststoffTechnik GmbH & Co. KG Auf dem Iel 2 D6768 Weilerbach Drill hole Ø x depth Maximum Fixture thickness tfix Usable length (VMUplus/VME) P. per p. x 80 VMUA 8/0 3 x 80 0,42 VMUA 8/0 A4 0,42 VMUA 8/ 3 x ,46 VMUA 8/ A4 x ,46 VMUA 8/ 32 x 80 0,2 VMUA 8/ A4 3 x 80 0,2 VMUA 8/4 328 x , VMUA 8/4 A4 3 x , VMUA 8/60 3 x 80 0 VMUA 8/60 A4 30 x 80 0 VMUA 8/ x ,74 VMUA 8/ A4 0 x , x 0 0,7 VMUA / x 0 0,7 VMUA / A4 VMUA / x 0,8 VMUA / A x 0,8 VMUA 0/ x 0 0,9 VMUA 0/0 A x 0 0,9 VMUA 6/ x 6,02 VMUA 6/6 A x 6,02 VMUA / x 80, VMUA / A x 80, VMUA 60/ x 60,0 VMUA 60/260 A x 60,0 3 4 x,2 VMUA 2/ x,2 VMUA 2/3 A4 VMUA 2/ 37 4 x,42 VMUA 2/ A x,42 VMUA / x 0 60,4 VMUA /7 A4 3 4 x 0 60,4 VMUA 28/ x 8 9,82 VMUA 28/2 A4 3 4 x 8 9,82 VMUA 22/ 3 4 x ,3 VMUA 22/ A x ,3 VMUA 27/ x , VMUA 27/0 A x , x 2 2,6 VMUA 6/ x 2 2,6 VMUA 6/60 A4 VMUA 6/ x 2 2,8 VMUA 6/7 A x 2 2,8 VMUA 660/ 38 8 x ,2 VMUA 660/ A x ,2 VMUA 6/ x 2 2 3,6 VMUA 6/23 A x 2 2 3,6 VMUA 6/ x 2 4,3 VMUA 6/0 A x 2 4,3 VMUA 0/ x 0 2,8 VMUA 0/2 A x 0 2, x ,7 VMUA / x 2 6, VMUA 9/28 A4 VMUA 9/ x ,7 VMUA / A x 28 7, VMUA / x 28 7, VMUA 24/2 A x ,9 VMUA 60/ x , VMUA 24/ A x 2 32,8 VMUA 2/ x , VMUA 246/0 A x ,60 VMUA 24/ x ,9 VMUA /3 A x 2 3 9, VMUA 24/ x 2 32,8 VMUA 246/ x ,60 VMUA / x 2 3 9, VMUIG) May be used in structures subject to dry internal conditions VMUIG A4) May be used in structures subject to dry internal conditions or to external atmospheric exposure Steel, zinc plated.8 For noncracked Stainless steel A4 / 36 For noncracked Drill hole OuterØ x anchor length Thread depth min s / max s Package per p. VMUIG M6 0 2 x 98 x 93 8 / 0,0 VMUIG M x 98 2 x 93 8 / ) Threaded Stud VA see page 9 OuterØ x anchor length Thread depth min s / max s Package per p. VMUIG M6 A x 98 x 93 8 / 0, x 98 2 x 93 8 / VMUIG is not part of the approval ETA0/023. Threaded Stud VMA Steel, zinc plated or hot dip galvanized grade.8 Drill hole VMUIG M8 A4 ) VMUIG is not part of the approval ETA0/023. see page 82 Steel, zinc plated grade.8 or 8.8 Stainless steel A4 / 36 Stainless steel A4 / 36 Stainless steel HCR (.429) on demand Threaded studs, of meter length, to be cut to the required length, with manufacturer s certificate 92 6 PR MKT

4 Threaded Studs for applications in solid and hollow base material Threaded Stud VMUA Threaded Stud VMUAH Steel, zinc plated.8 Stainless steel A4 / 36 Threaded stud VMUA recoended for solid base material and hollow base material with perfo sleeve Threaded stud VMUAH recoended for solid and hollow base material with perfo sleeve Steel hot dip galvanized and stainless steel HCR (.429) on demand VMUA VMUAH FF Steel, zinc plated.8 Stainless steel A4 / 36 Maximum Fixture thickness t fix Solid base material without SH Drill hole Solid and hollow base material with SH perfo sleeve Drill hole VMUA 8/0 3 x 8 VMUSH 4x0 4 x 0,42 VMUA 8/ 3 x 8 VMUSH 4x0 4 x 0,46 VMUA 8/ 32 3 x 8 VMUSH 4x0 4 x 0,2 VMUA 8/ x 8 VMUSH 4x0 4 x 0, VMUA 8/ x 8 VMUSH 4x0 4 x VMUA 8/ 0 x 8 VMUSH 4x0 4 x 0,74 VMUA / x 9 VMUSH 6x0 6 x 0,7 VMUA / x 9 VMUSH 6x0 6 x 0,8 VMUA 0/ x 9 VMUSH 6x0 6 x 0,9 VMUA 6/ x 9 VMUSH 6x0 6 x,02 VMUA / x 9 VMUSH 6x0 6 x, VMUA 60/ x 9 VMUSH 6x0 6 x,0 VMUA 2/ x 98,4 VMUA 22/ x 98,2 VMUA / x 98,42 VMUA / x 98,63 VMUA 2/ x 98,89 VMUA 260/ x 98 2,8 VMUAH 2/ VMUSH 6x0 6 x 0,92 VMUAH 22/ VMUSH 6x0 6 x 0,99 VMUAH / VMUSH 6x0 6 x,8 VMUAH / VMUSH 6x0 6 x,38 VMUAH 2/ VMUSH 6x0 6 x,68 VMUAH 260/ VMUSH 6x0 6 x,97 P. per p. VMUIG Steel, zinc plated.8 Stainless steel A4 / 36 With internal thread Recoended for solid base material without perfo sleeve VMUIGH Steel, zinc plated.8 Stainless steel A4 / 36 With internal thread Recoended for solid and hollow base material with perfo sleeve Steel, zinc Stainless Drill hole OuterØ x Thread depth Package per plated.8 steel A4 / 36 anchor length min s / max s p. VMUIG M x 98 x 93 8 / 0,0 VMUIG M x 98 2 x 93 8 / Steel, zinc Stainless Drill hole OuterØ x Thread depth Package per plated.8 steel A4 / 36 anchor length min s / max s p. VMUIGH M x 2 x 93 8 / 0,0 VMUIGH M x 2 x 93 8 / 0,0 Perfo SleeveVMUSH Polypropylene Drill hole Recoended for solid and hollow base material threaded studs suitable for interny threaded sleeves Package per p. VMUSH 4x x M8 0,03 VMUSH 6x0 28 6x MM2 ) IGH M6M8 0,04 ) M2 only as VMUAMH 6 PR MKT 93

5 Cleaning Brush RB M6 With connection thread M6 extension for large depths of drill hole and/or for throughsetting instation For drilling machines with keyed chuck or with SDS adaptor for SDS plus drills RB M6, with connection thread M6 RBL M6, with internal and external thread M6 RBL M6 SDS, with internal thread M6 drill hole Ø Total length of brush Base material Threaded stud Interny threaded sleeve P. RB M6 33 VMUA M8 0,0 RB 2 M VMUA M VMUIG M6 0,0 RB 4 M VMUA M2 VMUIG M8 0,0 RB 8 M VMUA M6 0,0 RB 22 M VMUA M 0,0 RB 26 M VMUA M24 0,06 RB 32 M VMUA M 0,06 RBL M Brush extention 0 with connection thread M6 0,09 RBL M6 SDS 33 SDS Plus adapter with internal thread M6 0,06 Drill hole cleaning in solid and hollow base material RBH 8 Nylon, with handle Blowout pump VMAP drill hole Ø lenght of brush Base material Int. threaded sleeve P brickwork 0,04 RBH 8/ brickwork 0,0 Drill hole cleaning for VMUA / VMUAH M8M6 and VMUIG / VMUIGH M6M8 VMAP 360, blowout pump maximum depth of drill hole P ,27 P. Drill hole cleaning with compressed air for VMUA MM Nozzle Ø Dispenser VMP Profi RBH 8/ Air gun VMABP Threaded stud maximum depth of drill hole For drill hole Ø VMABP ,00 VMABP , Professional dispenser with an ideal center of gravity for more comfortable working Automatic pressure release for minimum mortar overrun Dispenser VMP Standard cartridge VMP 34 Profi 28 0ml, ml, 0ml, 34ml VMP 380 Profi 28 P.,00 380ml, 4ml, 4ml, cartridge P.,00, P. also suitable for silicone cartridges For occasional use, metal version Piston rod with adjusting screw Dispenser VMP Pneumatic VMP 34 Standard 0ml, ml, 0ml, 34ml VMP 380 Standard 2830 also suitable for silicone cartridges 380ml, 4ml, 4ml Professional air tool with an optimum center of gravity and quick cartridge exchange Automatic pressure release system reduces mortar overrun to a minimum Singlehand pressure regulation to adjust the piston speed cartridge VMP 34 Pneumatic ml max. working pressure 8bar, l/min 2,4 VMP 380 Pneumatic ml, 4ml, 4ml max. working pressure 8bar, l/min 2, PR MKT

6 Loads and performance data Extract from Permissible Service Conditions of ETA0/023. Approved loads for single anchor without influence of spacing and edge distance for temperature range C to +80 C ). Total safety factor as per ETAG 00 included (γ M and γ F ). Load capacities under fire exposure see page 39. Injection System VMU with threaded stud VMUA steel, zinc plated / hot dip galvanized in M8 M M 2 M 6 M M24 M noncracked Mean ultimate loads, tension (steel.8) C2/ Num [kn] 8,0 29,0 42,0 78,0 23,0 76,0,0 Mean ultimate loads, shear (steel.8) C2/ Vum [kn],8 7,4 2,2 46,8 73,8,6 68,0 Mean ultimate loads, tension (steel 8.8) C2/ Num [kn] 29,0 46,0 67,0 89,9 74,6 227,2 3,3 Mean ultimate loads, shear (steel 8.8) C2/ Vum [kn],0 23,0 34,0 63,0 98,0 4,0 224, Approved loads, tension (steel.8) C/2 appr. N [kn] 7,6,9 6,7 23,8 4,2 4,8 8,0 C2/ appr. N [kn] 8, 2,6 7,7 2,2 48,0 8,0 8,8 C/37 appr. N [kn] 8, 3,3 8,7 26,7 0,7 6,3,7 C/0 appr. N [kn] 8,6 3,8,0 29,3,6 67,4 99,6 C0/60 appr. N [kn] 8,6 3,8,0 3,0 8,6 7,2,2 Approved loads, shear (steel.8) > C/2 appr. V [kn], 8,6 2,0 22,3 34,9 0,3 80,0 Appr. bending moments (steel.8) appr. M [Nm],9 2, 37, 94,3 8,7 3,6 642,3 Approved loads, tension (steel 8.8) C/2 appr. N [kn] 7,6,9 6,7 23,8 4,2 4,8 8,0 C2/ appr. N [kn] 8, 2,6 7, 2,2 48,0 8,0 8,8 C/37 appr. N [kn] 8, 3,3 8,7 26,7 0,7 6,3,7 C/0 appr. N [kn] 9,4 4,6, 29,3,6 67,4 99,6 C0/60 appr. N [kn] 9,9, 2,7 3,0 8,8 7,2,2 Approved loads, shear (steel 8.8) > C/2 appr. V [kn] 8,6 3, 9,4 36,0 6,0 80,6 28,0 Appr. bending moments (steel 8.8) appr. M [Nm] 7, 34,3 60,0 2,0 296,6 3, 28,0 Spacing and edge distance Effective anchorage depth hef [] Characteristic spacing scr,n [] Characteristic edge distance ccr,n [] Minimum thickness of slab > hmin [] Red. Min. thickness of slab > hmin,red [] 60 Minimum spacing smin [] Minimum edge distance cmin [] Instation parameters Drill hole diameter do [] Clearance hole in the fixture df [] Depth of drill hole ho [] Instation torque < [Nm] Width across nut SW [] Amount of mortar per drill hole [ml],2 7,3,8 7,,4 47,0 82,0 Drill holes per cartridge VMU 0 [Quan.] Drill holes per cartridge VMU / VMU 0 [Quan.] 46 / 0 32 / 3 22 / 24 4 / 7 / 8 / 2 / 3 Drill holes per cartridge VMU 34 / VMU 4 [Quan.] 8 / 72 4 / 2 28 / 3 7 / 22 / 2 6 / 8 3 / 4 ) max long term temperature +0 C / max short term temperature +80 C Technical data for solid and hollow base materials see page 97. For anchor designing, an easy to operate Software is available on request or can be downloaded at h m hmin hef = h0 tfix d0 L Instation + C Nm 4 min. 6 PR MKT 9

7 Injection System for noncracked and brickwork Extract from Permissible Service Conditions of ETA0/023. Approved loads for single anchor without influence of spacing and edge distance for temperature range C to +80 C ). Total safety factor as per ETAG 00 included (γ M and γ F ). Load capacities under fire exposure see page 39. Loads and performance data Injection System VMU with threaded stud VMUA stainless steel A4/36 and HCR in M8 M M 2 M 6 M M24 M noncracked Mean ultimate loads, tension C2/ Num [kn] 26,0 4,0 9,0 89,9 72,0 227,2,0 Mean ultimate loads, shear C2/ Vum [kn],6 24,6 3,4 66,0 3,2 48,2 68,0 Approved loads, tension C/2 appr. N [kn] 7,6,9 6,7 23,8 4,2 4,8 8,0/69,9 2) C2/ appr. N [kn] 8, 2,6 7,7 2,2 48,0 8,0 83,3/69,9 2) C/37 appr. N [kn] 8, 3,3 8,7 26,7 0,7 6,3 83,3/69,9 2) C/0 appr. N [kn] 9,4 4,6, 29,3,6 67,4 83,3/69,9 2) C0/60 appr. N [kn] 9,9, 2,7 3,0 8,8 7,2 83,3/69,9 2) Approved loads, shear > C/2 appr. V [kn] 7,4/6,0 2),4/9,2 2) 7,/3,7 2) 3,4/2,2 2) 49,/39,4 2),3/6,3 2) 0,0/42,0 2) Appr. bending moments appr. M [Nm] 4,9/,9 2) ) 29,7/23,8 2) 2,6/42, 2) 33,/6,7 2) 29,4/7,9 2) 448,0/39,0 2),/337,0 2) Spacing and edge distance Effective anchorage depth hef [] Characteristic spacing scr,n [] Characteristic edge distance ccr,n [] Minimum thickness of slab > hmin [] Red. Min. thickness of slab > hmin,red [] 60 Minimum spacing smin [] Minimum edge distance cmin [] Instation parameters Drill hole diameter do [] Clearance hole in the fixture df [] Depth of drill hole ho [] Instation torque < [Nm] Width across nut SW [] Amount of mortar per drill hole [ml],2 7,3,8 7,,4 47,0 82,0 Drill holes per cartridge VMU 0 [Quan.] Drill holes per cartridge VMU / VMU 0 [Quan.] 46 / 0 32 / 3 22 / 24 4 / 7 / 8 / 2 / 3 Drill holes per cartridge VMU 34 / VMU 4 [Quan.] 8 / 72 4 / 2 28 / 3 7 / 22 / 2 6 / 8 3 / 4 ) max long term temperature +0 C / max short term temperature +80 C 2) coercial threaded rod with stress analysis For anchor designing an easy to operate CDROM is available on request or can be downloaded at h m hmin hef = h0 tfix d0 L Instation + C Nm 4 min PR MKT