THE PLEX MANUFACTURING CLOUD ERP for Automotive Manufacturers
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- Theodore Montgomery
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1 ERP for Automotive Manufacturers Experience End-to-end Visibility and Manufacturing Agility Delivered on a Flexible Cloud Business Model
2 Automotive Benefits END-TO-END BUSINESS VISIBILITY In a globally distributed company, information may be spread across multiple, disconnected systems making it difficult to consolidate into a single version. Searching for the right information takes too many people too long and reduces the ability to make effective decisions in a timely manner. With Plex you get: A single system for access to business information for quick reporting from anywhere. Real-time transparency up and down the value chain, connecting customers and suppliers. High-resolution traceability to any transaction ever entered into the system. MANUFACTURING AGILITY The ability for manufacturers and their suppliers to optimize production while maintaining high quality is critical in keeping up with ever-changing demand and price pressure from competitors. Business systems must enable a proactive approach to respond to changes smoothly versus the business always being in reactive, fire-fighting mode. With Plex you get: Real-time intelligence at the manufacturing moment for timely decisions. Multiple planning methodologies to update schedules in real time. Integral quality to pinpoint and isolate problems immediately. Improved responsiveness to drive shorter cycle times and reduce scrap. SCALABLE CLOUD BUSINESS MODEL Scalability can be the key to supporting growth or causing it to stagnate. Unfortunately, traditional, on-premise ERP systems are inflexible and difficult to adjust either up or down. With Plex you get: A common platform to streamline operations with shared applications and best practices. Unlimited users without licensing fees that put a strain on your budget. Daily updates without the software upgrades that put a strain on your IT staff
3 Features Automotive Manufacturers Need FLEXIBLE, LEAN PRODUCTION PRACTICES Kanban scheduling, heijunka load levels, and poka-yoke features. REAL-TIME INVENTORY Automated data collection for highresolution, error-proof, inventory tracking and traceability. INTEGRAL BARCODING AND PRINTING Capture every transaction to enable highresolution traceability and even print customer-defined labels to streamline shipping and receiving. BUILT-IN QUALITY Integral quality documentation using standard (AIAG) practices for document authoring including FMEAs, Control Plans, and in-process checksheets for real-time SPC analysis. SUPPLIER AND CUSTOMER PORTALS Connect the entire value chain into a single source of business knowledge by collaborating more effectively. REAL-TIME DASHBOARDS Monitor and report on any aspect of the business from anywhere in the world. OVERALL EQUIPMENT EFFECTIVENESS (OEE) OEE results for efficiency, quality, and performance are automatically captured by production interfaces. SHOP FLOOR INTEGRATION Connections to shop-floor PLCs and other automation included. WIRELESS CONNECTIVITY Built-in support for wireless devices, connections to shop-floor PLCs, and other automation. HOURS TRACKING Automatically track employee hours by program or function. TOOL TRACKING Complete tool management and maintenance to keep your facility in tip top shape. EDI (INCLUDED) Conduct transactions with over 600 trading partners without an expensive add-on
4 Applications BUSINESS MANAGEMENT MANUFACTURING OPERATIONS Accounting & Financials Human Capital Products & Programs Planning & Scheduling Comprehensive Accounting Flexible and Adaptive Unified Human Resources Single Data Source Material Requisition Planning Purpose Built for Mfg. Change Management Adv. Planning & Scheduling Real-time Visibility Integrated Labor Program Execution Lean Production Practices Plex Platform Enterprise Management Inventory Management Enterprise Visibility Airtight Security Inventory traceability Consolidated Scalability Flexible Administration Real-time Tracking Centralized Control Enterprise Connectivity End-to-end Accuracy Customers & Sales Suppliers & Purchasing Connected Customers Flexible and Adaptive Automated Processes Production Management Quality Management Supply Chain Collaboration Agile Production Control Enhanced Quality Mgmt Quality Control Tool Maintenance & Mgmt Supplier Quality Automated Processes Automation Connectivity Standards Compliance
5 READY FOR WHAT S NEXT? Contact Plex at or visit plex.com/automotive We ve always emphasized continuous improvement, and now with Plex we have the means to bring ourselves up to that 100 percent efficiency mark. We have less waste and our inventory is leaner, so our costs are lower. - Dennis Hodges, CIO, Inteva Products LLC The Plex Manufacturing Cloud is the first and only cloud ERP built to meet the tough requirements of today s manufacturers. Hundreds of innovative companies, across industries including aerospace and defense, food and beverage, and motor vehicles, rely on Plex to operate their manufacturing businesses and generate profit from every inch of the plant floor. With insight that starts on the production line, Plex helps manufacturing companies see and understand every aspect of their business, enabling them to lead in an ever-changing market.
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