Wireless Solutions for Environmental Monitoring and Process

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1 Wireless Solutions for Environmental Monitoring and Process

2 Solutions for Waste Management Landfill Leachate removal from a landfill well is a primary requirement. Although different types of pumps are used, these need to be installed with a totalizing counter to monitor the pump cycles and to calculate the total volume of leachate that is being removed from the well. Instead of manually monitoring the leachate level and collecting the pump count data, the FlexPower Counter Nodes are used to wirelessly send data continuously from the pumps back to a central control location to save time and to eliminate errors. t 1 3 measuring points spaced at 0,5 m to guarantee hygienization of compost Biogas To meet governmental regulations, it is important to accurately monitor methane gas production, removal, venting, and burning. Knowledge of both methane flow and temperature at the flare stack can define when CH 4 is being emitted to the atmosphere. The DX99 FlexPower Nodes can be installed in EX area with a Zone 0 ATEX certification. Use the analogue input to determine methane production levels and flow and use the thermocouple model to measure the temperature of a vent to verify the continuous combustion of methane. t 2 Composting Temperature Monitoring To efficiently compost waste, continuous temperature readings are required from the compost windrow. Manual data collection and risk of contamination are eliminated using a SureCross Node equipped with a dedicated thermocouple probe to automatically monitor the compost temperature. Temperature sensor readings are wirelessly transmitted back to the or host system for real-time data collection, analysis, and logging. Timely and accurate temperature data helps operators determine the optimum time between compost rotations. Accurate temperature monitoring is also required to ensure compost achieves the minimum temperature required to kill dangerous bacteria. t 3 2 Banner Engineering EMEA 3

3 Solutions for Water Treatment Pumps & Flow Wastewater influent has to be pumped from the different pipes to the water treatment plant. The total incoming and outgoing volume has to be measured by flow meters. A battery powered counter Node collects all pulses and transmits them to the control room. Liquid Level Detection Banner offers unique power management capabilities. This would allow a single wireless Node and a Flexpower optimised QT50U ultrasonic level measurement sensor (range 8 meter) to run about four years from a single DX81 battery power supply (at 15 minutes sampling interval). RS485 Sludge Level Monitoring multiple sensing points including sludge level but also ph, conductivity, and flow often from varied locations in a large water treatment plant can be a challenge. With four analogue inputs, a single SureCross Node can easily centralize and transmit critical monitoring information from multiple Sensors. The MultiHop Data Radio will allow communication between all remote controllers or PLCs using RS Banner Engineering EMEA 5

4 Process & Instrumentation Embedded Wireless Option Zone 0 (Group IIC) Zone 20 (Group II) Class I, Div 1, Groups A, B, C, D Class II, Div 1, Groups E, F, G Class III, Div 1 OEM solution Banner offers a printed circuit board solution to sensors or instrumentation manufacturers who would like to add a wireless option for their devices mm This PCB solution is available as a premapped DX80 to have your 0-20 ma signal on both Node and, and as a MultiHop Data Radio for RS485 communication (including a repeater function) mm Solutions for Sensors Application example for Industrial Gas Detection Solutions Solutions for Controllers Typical Network Radars Flow Meters Pressure Transducers Temperature Sensors DX99 Intrinsically Safe Nodes DX GHz Nodes for Hazardous Locations, ATEX Zone 0 & 20, compatible with DX80 s (located outside Ex area) Model Discrete IN Analogue IN Power (18 V boost) Housing DX99N2X1S1N0M3X0D5 1x NPN 1x 0-20 ma (29 s warm-up time) or 2x 0-20 ma, 1x 3-wire RTD (standard warm-up) Internal Battery Metal 6 Banner Engineering EMEA 7

5 Wireless Remote I/O Concept Cable Replacement: Tank Level Monitoring Example Frequency and Range Banner wireless network uses FHSS (Frequency Hopping Spread Spectrum) protocol to ensure secure data communication. The frequency band is 900 MHz for US and Canada or 2,4 GHz for the rest of the world. The range is up to 3 km line of sight. Settings The rotary switches are used to set the radio module ID. Internal DIP switches, depending on model, define communication settings or device configuration. Standard Cable Installation Advantages of Wireless Communication Compatible with all sensors Quick and easy installation Cost effective Perfect for renovation I/O Types The radio modules give the possibility to connect up to twelve inputs and outputs, including different signals such as: 0 20 ma 0 10 VDC PNP / NPN Frequency Counter Thermistor Thermocouple PT100 Bridge RS485 RS232, Up to 47 tanks per Node Industrial and Rugged IP67 housing ensures long-lasting performance in challenging environments and outdoor applications. Housing has a standard 80 x 80 mm footprint. Key Features Display and Site Survey Green Packets received at a strong signal strength Yellow Packets received at a good signal strength Red Packets received at a weak signal strength Missed Packets not received on the first transmission and requiring a retry Reliable Secure Flexible Industrial max min valve level meter 45 M 3 pump User Interface: User Configuration Tool (UCT) The free User Configuration Tool uses a USB to RS-485 converter to connect a standard SureCross DX80 or Data Radio Master to a USB connection on a computer. Once connected, the User Configuration Tool will define the one to one I/O linking and setup parameters of the wireless system. It is the perfect tool to test applications and check installations. Mix of 12 I/O per tank/node In this case: Pump: digital output Level meter: analogue input Max.-Min. Level: 2x digital inputs Valve: digital output Frequency Hopping Proprietary Protocol Bidirectional Communication Multiple Signals Digital and Analogue Power Options Power Supply, Battery Box, Solar Panel Model Description Repeater Network Link Loss Output Fall Back Condition Configurable and Mapped I/O Serial & Ethernet Protocols PSDINM DIN-mountable Power Supply, input VAC; output 24 VDC, 1 A PSB4MK Power Supply, input VAC; output 24 VDC, 1 A; IP66 enclosure DX81 1 Battery DX81P6 6 Batteries Built-in Signal strength for Site Survey Multiple Network ID Various Power Possibilities Industrial IP67 Housing DX81H BWA-SOLAR Battery for DX99 ATEX Solar Panel Kit 8 Banner Engineering EMEA 9

6 DX80 Premapped, Cable Replacement MultiHop Data Radio, Repeater Option Point to Point Topology / Star Topology Modbus RTU, RS485 Tree Topology s offer I/O and serial communication output (Modbus RTU or Ethernet available) Free software offers simple user configuration and I/O mapping Digital, analogue, temperature and counter inputs available at the Node Up to 47 Nodes per Network/ Multiple networks in the same location VDC, solar panel or battery option Host Controlled network with repeater architecture built-in Every radio can be set up as a master, repeater or slave through integrated DIP switches Digital, analogue, temperature, counter and more I/O options available on each device Up to 50 slaves per network master Unlimited networks in the same location VDC, solar panel or battery option Extend the range by adding repeaters Node Nodes 2 DO 2 DI 1 AO 1 AI 2 DO 2 DI 1 AO 1 AI Model Data Radio Modbus Data Radio without & with I/O MultiHop Data Radio 2.4 GHz with Modbus, can be set up as Master, Slave or Repeater Power Discrete I/O DX80DR2M-H FlexPower Modbus RS485 / RS232 (no I/O) DX80DR2M-H1 FlexPower 4x NPN 2x NMOS Analogue I/O IN OUT IN OUT 2x 0-20 ma, 1x Thermistor, 1x Counter Serial Interface / RS485 DX80DR2M-H VDC 4x PNP 4x PNP 2x 0-20 ma 2x 0-20 ma RS485 DX80DR2M-H3 FlexPower 2x NPN 2x NMOS 4x Thermocouple, 1x Thermistor / RS232 DX80DR2M-H4 FlexPower / / 4x 3-wire PT100 RTD / RS232 DX80DR2M-H5 FlexPower 4x NPN 2x NMOS 4x 0-20 ma / RS485 DX80PM Premapped DX80DR2M-H12 FlexPower 2x NPN 2x NMOS 2x 0-20 ma, 1x Thermistor, 2x SDI-12 or 1x Counter / RS485 DX80PM Premapped 2.4 GHz and Node, VDC Discrete I/O Analogue I/O Mixed discrete and analogue I/O IN OUT IN OUT DX80DR2M-HB1 FlexPower PCB 2x NPN 2x NMOS 2x 0-20 ma / RS485 DX80DR2M-HB VDC PCB 2x PNP 2x PNP 2x 0-20 ma 2x 0-20 ma RS485 FlexPower = VDC or VDC for battery DX80G2M6S-PM2 DX80N2X6S-PM2 DX80G2M6S-PB2 DX80N2X6S-PB2 Node PCB Node PCB 4x PNP-NPN 4x PNP 2x 0-20 ma 2x 0-20 ma 2x PNP 2x PNP 2x 0-20 ma 2x 0-20 ma Ethernet Data Radio To create wireless Ethernet networks MultiHop Data Radio 2.4 GHz with Ethernet, can be set up as Master, Slave or Repeater Discrete I/O only IN OUT IN OUT DX80G2M6S-PM8 6x PNP-NPN 6x PNP / / DX80N2X6S-PM8* Node * Models ending in "L" have no LCD, e.g. DX80N2X6S-PM8L Discrete I/O Analogue I/O Model Power IN OUT IN OUT DX80ER2M-H FlexPower 10/100 base-t Ethernet RJ45 connection FlexPower = VDC or VDC for battery 10 Banner Engineering EMEA 11

7 Sensors Vision Wireless I/O Lighting & Indicators Machine Safety Presence/Absence Detection Foreground & Background Suppression GO/NO GO Inspection Gating and Triggering Parts Counting Level and Distance Measurement Positioning Contrast and Colour Sensing Vehicle Detection (Radar, Ultra sonic & Magnetic Technology) Vision Sensors with Onboard User Interface Pattern Recognition Traceability (Barcode, Datamatrix and Text Reading) OCR/OCV Complex Part Inspection Part Orientation Assembly Verification Colour Inspections Slip Ring Replacement Tank Farm Monitoring Livestock Environmental Monitoring Water and Wastewater Treatment HVAC Remote Monitoring Traffic Monitoring & Control Remote Sensing in Process Automation Cable Replacement ATEX Approved Solutions Bin & Part Picking Error/Mistake Proofing Pick-to-Light & Put-to- Light Operator Guidance Call for Parts Incorrect Pick Signal Remote Start/Stop Indication Work Station Lighting Mobile Equipment Work Lights Production Machine and Cabinet Lighting Safety Light Screens Ergonomic Two-Hand Control Devices Safety Modules Emergency Stop Devices Safety Interlocking Laser Scanners for Safety Applications Programmable Safety Controllers Enabling Devices Banner Engineering's Worldwide Presence EU, Middle East, Africa Banner Engineering EMEA Park Lane, Culliganlaan 2F Diegem, Belgium Fax Headquarters USA Banner Engineering th Avenue North Minneapolis, MN, USA Fax Turkey Banner Engineering Turkey Atasehir, Istanbul India Banner Engineering India Pune Brazil Banner do Brasil Jundiaí SP Mexico Banner Engineering de Mexico Monterrey China Banner Engineering China Shanghai Japan Banner Engineering Japan Osaka Taiwan Banner Engineering Taiwan Taipei #15 South-Korea Banner Engineering Korea Seoul Your Local Distributor: EN F193 MAR 2014

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