MX2. System configuration

Transcription

1 Born to drive machines Current vector control High starting torque: 200% at 0.5Hz Double rating VT 120%/1min and CT 150%/1min Speed range up to 1000 Hz IM & PM motor control Torque control in open loop vector Positioning functionality Builtin application functionality (i.e. Brake control) User programmable as standard Safety embedded compliant with ISO (double input circuit and external device monitor EDM) USB port for PC programming 24 VDC backup supply for control board Fieldbus communications: Modbus, DeviceNet, Profibus, Componet, Ethercat, MII and CanOpen PC configuration tool: CXDrive RoHS, CE, cuus Ratings 200 V Class singlephase 0.2 to 2.2 kw 200 V Class threephase 0.2 to 15.0 kw 400 V Class threephase 0.4 to 15.0 kw System configuration Power Supply MCCB USB Cable CXDrive CXOne Input C Reactor Remote Operator Extansion Cable CD 5 lines Remote Operator Filter Communication Option Board Braking Resistor Choke DC Reactor Motor Output C Reactor Ground 1

2 Specifications Type designation B002E series : Standard specs Voltage: B: Singlephase 200 VC 2: Threephase 200 VC 4: Threephase 400 VC E: Europe standard Max. applicable motor output 002: 0,2 kw ~ 150: 15,0 kw 200 V class Motor kw 2 Output characteristics Power supply B001 B002 B004 B Three phase model use forcedaircooling but single phase model is self cooling. 2. Based on a standard 3Phase standard motor. 3. bove 400Hz with some function limitation. B015 B For VT setting For CT setting VT capacity kv 200 CT VT CT Rated output current () at VT Rated output current () at CT Max. output voltage Proportional to input voltage: V Max. output frequency 1000 Hz 3 Rated input voltage and frequency Singlephase V 50/60 Hz 3phase V 50/60 Hz llowable voltage fluctuation 15%..+10% llowable frequency fluctuation 5% Braking torque t shorttime deceleration t capacitor feedback 100%: <50Hz 50%: <60Hz 70%: <50Hz 50%: <60Hz pprox 20% Cooling method Self cooling Forcedaircooling 400 V class Motor kw 1 Output characteristics Power supply For VT setting For CT setting VT capacity kv 380 CT VT CT Rated output current () at VT Rated output current () at CT Max. output voltage Proportional to input voltage: V Max. output frequency 1000 Hz 2 Rated input voltage and frequency 3phase V 50/60 Hz llowable voltage fluctuation 15%..+10% llowable frequency fluctuation 5% Braking torque t shorttime deceleration *3 t capacitor feedback 1. Based on a standard 3Phase standard motor. 2. bove 400Hz with some function limitation. 100%: <50Hz 50%: <60Hz 70%: <50Hz 50%: <60Hz Cooling method Self cooling Forcedaircooling 2 Frequency inverters

3 Specifications Commom specifications Control functions Functionality Protection functions mbient conditions Model number Control methods Phasetophase sinusoidal pulse with modulation PWM (Sensorless vector control, V/F) Output frequency range Hz (with restrictions above 400Hz) Digital set value: ±0.01% of the max. frequency Frequency precision nalogue set value: ±0.2% of the max. frequency (25 ±10 ºC) Digital set value: 0.01 Hz Resolution of frequency set value nalogue set value: 1/1000 of maximum frequency Resolution of output frequency 0.01Hz Starting torque 200% / 0.5Hz Dual rating: Overload capability Heavy duty (CT): 150% for 1 minute Normal Duty (VT): 120% for 1 minute Frequency set value 0 to 10 VDC (10KΩ), 4 to 20m (100Ω), RS485 Modbus, Network options V/f Characteristics Constant/ reduced torque, free V/f FW (forward run command), RV (reverse run command), CF1~CF4 (multistage speed setting), JG (jog command), DB (external braking), SET (set second motor), 2CH (2stage accel./decel. command), FRS (free run stop command), EXT (external trip), USP (startup function), CS (commercial power switchover), SFT (soft lock), T (analog input selection), RS (reset), PTC (thermistor thermal protection), ST (start), STP (stop), F/R (forward/reverse), PID (PID disable), PIDC (PID reset), UP (remote control up function), DWN (remote control down function), UDC (remote control data clear), OPE (operator control), SF1~SF7 (multistage speed setting; bit operation), OR (overload restriction), T (torque limit enable), TRQ1 (torque limit Inputs signals changeover1), TRQ2 (torque limit changeover2), BOK (Braking confirmation), C (D cancellation), PCR (position deviation clear), DD (add frequency enable), FTM (force terminal mode), TR (permission of torque command input), KHC (Cumulative power clear), MI1~MI7 (general purpose inputs for EzSQ), HD (analog command hold), CP1~CP3 (multistageposition switches), OR (limit signal of zeroreturn), ORC (trigger signal of zeroreturn), SPD (speed/position changeover), GS1~GS2 (STO inputs, safety related signals), 485 (Starting communication signal), PRG (executing EzSQ program), HD (retain output frequency), ROK (permission of run command), EB (rotation direction detection of Bphase), DISP (display limitation), OP (option control signal), NO (no function) RUN (run signal), F1~F5 (frequency arrival signal), O,O2 (overload advance notice signal), OD (PID deviation error signal), (alarm signal), OTQ (over/under torque threshold), UV (undervoltage), TRQ (torque limit signal), RNT (run time expired), ONT (power ON time expired), THM (thermal warning), BRK (brake release), BER (brake error), ZS (0Hz detection), DSE (speed deviation excessive), POK (positioning completion), ODc (analog voltage input disconnection), OIDc (analog current input disconnection), FBV (PID second stage output), NDc (network disconnect detection), OG1~OG3 (ogic output signals), WC (capacitor life warning), WF (cooling fan warning), FR (starting contact), OHF (heat sink overheat warn Output signals ing), OC (ow load), MO1~MO3 (general outputs for EzSQ), IRDY (inverter ready), FWR (forward operation), RVR (reverse operation), MJ (major failure), WCO (window comparator O), WCOI (window comparator OI), FREF (frequency command source), REF (run command source), SETM (second motor in operation), EDM (STO (safe torque off) performance monitor), OP (option control signal), NO (no function) FreeV/f, manual/automatic torque boost, output voltage gain adjustment, VR function, reduced voltage start, motor data selection, autotuning, motor stabilization control, reverse running protection, simple position control, simple torque control, torque limiting, automatic carrier frequency reduction, energy saving operation, PID function, nonstop operation at instantaneous power failure, brake control, DC injection braking, dynamic braking (BRD), frequency upper and lower limiters, jump frequencies, curve accel and decel (S, U, inversed U,ES), 16stage speed profile, fine adjustment of start Standard functions frequency, accel and decel stop, process jogging, frequency calculation, frequency addition, 2stage accel/decel, stop mode selection, start/end freq., analog input filter, window comparators, input terminal response time, output signal delay/hold function, rotation direction restriction, stop key selection, software lock, safe stop function, scaling function, display restriction, password function, user parameter, initialization, initial display selection, cooling fan control, warning, trip retry, frequency pullin restart, frequency matching, overload restriction, over current restriction, DC bus voltage VR nalogue inputs 2 analogue inputs 0 to 10V (10KΩ), 4 to 20m (100Ω) Pulse train input terminal 0 to 10V (up to 24V), up to 32KHz ccel/decel times 0.01 to s (line/curve selection), 2nd accel/decel setting available Status indicator ED s Run, Program, larm, Power, Hz, mps Display Digital operator: vailable to monitor 32 items: frequency reference, output current, output frequency... Motor overload protection Electronic Thermal overload relay and PTC thermistor input Instantaneous overcurrent 200% of rated current Dual rating: Overload Heavy duty (CT): 150% for 1 minute Normal Duty (VT): 120% for 1 minute Overvoltage 800V for 400V type and 400V for 200V type Undervoltage 345V for 400V type and 172.5V for 200V type Momentary power loss Following items are selectable: larm, decelerates to stop, decelerates to stop with DC bus controlled, restart Cooling fin overheat Temperature monitor and error detection Stall prevention level Stall prevention during acceleration/deceleration and constant speed Ground fault Detection at poweron Power charge indication On when power is supplied to the control part Degree of protection IP20, Varnish coating on PCB mbient humidity 90% RH or less (without condensation) Storage temperature 20 ºC..+65 ºC (shortterm temperature during transportation) mbient temperature 10 C to 40 C Installation Indoor (no corrosive gas, dust, etc.) Installation height Max m Vibration 5.9 m/s 2 (0.6G), 10 to 55 Hz 3

4 R f R l w Q?@ h m u d q s d q r s n o q d r d s q t m g š o v q ` k l ` o q f R f R l w Q q t m r x r c q h u d?@ h m u d q s d q r s n o q d r d s q t m g š o v q ` k l ` o q f R f R l w Q?@ h m u d q s d q q t m q t m o v q g š ` k l ` o q f r s n o q d r d s W1 W φ 4.5 W W1 φ 2d W W1 φ 2d q t m H1 H H1 H H1 H 5 t t D Figure 1 D Figure 2 D1 D Figure 3 2,6 D1 D2 D1 D2 in mm Voltage class Figure W W1 H H1 t D D1 D2 d Weight (KG) B B Singlephase 200 V Threephase 200 V Threephase 400 V Rasmi footprint Filters 1x200 V 3x200 V 3x400 V Rasmi model B B B B W H X Y M XFIM1010RE M4 XFIM1014RE M4 XFIM1024RE M4 XFIM2010RE M4 XFIM2020RE M4 XFIM2030RE M4 XFIM2060RE M5 XFIM2080RE M5 XFIM2100RE M6 XFIM3005RE M4 XFIM3010RE M4 XFIM3014RE M4 XFIM3030RE M5 XFIM3050RE M5 4 Frequency inverters

5 Option board 30.7 Input C Reactor Voltage 200V 400V DC Reactor Output C Reactor B2 C2 D E F Weight Kg XRI DE XRI DE XRI DE XRI DE XRI DE XRI DE XRI DE XRI DE Voltage Weight B C D E F G H Kg XRC DE XRC DE XRC DE XRC DE 1.60 XRC DE V XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE V XRC DE XRC DE XRC DE XRC DE Voltage 200V Weight B2 C2 D E F Kg XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE

6 Voltage 400V Weight B2 C2 D E F Kg XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE Chokes D diameter Motor KW Weight Kg W H X Y m XFER2102RE 21 < XFER2515RE 25 < XFER5045RE 50 < W Y X Ø m H Ø d Resistor XREM00K1200 Fig 1 Fig 2 Fig 3 Fig 4 Type Fig. Weight H M I T KG XREM00K1400IE XREM00K2070IE XREM00K2120IE XREM00K2200IE XREM00K4075IE 1 XREM00K4035IE XREM00K4030IE XREM00K5120IE XREM00K6100IE XREM00K6035IE XREM00K9070IE XREM00K9020IE XREM00K9017IE XREM01K9070IE XREM01K9017IE XREM02K1070IE XREM02K1017IE 4 XREM03K5035IE XREM03K5010IE 6 Frequency inverters

7 Standard connections Breaker, MCCB or GFI Power source, 3phase or 1phase, per inverter model Thermistor Meter Meter Intelligent inputs, 7 terminals NOTE: For the wiring of intelligent I/O and analog inputs, be sure to use twisted pair/ shielded cable. ttach the shielded wire for each signal to its respective common terminal at the inverter end only. Input impedance of each intelligent input is 4.7kΩ Forward Short bar (Source type) GND for logic inputs nalog reference 0~10VDC 4~20m Pulse train input 24Vdc 32kHz max. GND for analog signals R (1) S (2) T N(3) 24V P /GS1 4/GS2 5/PTC 6 7/EB PC EO M H O OI E Input circuits [5] configurable as discrete input or thermistor input pprx.10kω pprx.100ω + Output circuit Termination resistor (200Ω) (Change by slide switch) 10Vdc RS485 transceiver RS485 transceiver USB transceiver Option port controller U(T1) V(T2) W(T3) PD/+1 P/+ RB N/ /EDM Open collector output Freq. arrival signal oad 12 oad CM2 SP SN Brake resistor (optional) Relay contacts, type 1 Form C + GND for logic outputs Serial communication port (RS485/ModBus) RJ45 port (Optional operator port) USB (minib) port (PC communication port) USB power: Self power Option port connector Motor DC reactor (optional) Braking unit (optional) Terminal Block Specifications Terminal Name Function (signal level) R/1, S/2, T/3 Main circuit power supply input Used to connect line power to the drive. Drives with singlephase 200 V input power use only terminals R/1 and N (T/3), terminal S/2 is not available for these units U/T1, V/T2, W/T3 output Used to connect the motor PD/+1, P/+ External DC reactor terminal Normally connected by the shortcircuit bar. Remove the shortcircuit bar between +1 and P/ +2 when a DC reactor is connected. P/+, N/ Regenerative braking unit terminal Connect optional regenerative braking units (If a braking torque is required) P/+, RB Braking resistor terminals Connect option braking resistor (if a braking torque is required) Grounding For grounding (grounding should conform to the local grounding code.) 7

8 Control Circuit Type No. Signal name Function Signal level PC Intelligent input common Source type: connecting [P24] to [1][7] turns inputs ON Sink type: connecting [] to [1][7] turns inputs ON P24 Internal 24 VDC 24 VDC, 30m 24VDC, 30m Digital input signals 1 Multifunction Input selection 1 Factory setting: Forward/ Stop 2 Multifunction Input selection 2 Factory setting: Reverse/ Stop 3/ST1 Multifunction Input selection 3 / safe stop input 1 Factory setting: External trip 4/ST2 Multifunction Input selection 4 / safe stop input 2 Factory setting: Reset 5/PTC Multifunction Input selection 5 / PTC thermistor input Factory setting: Multistep speed reference 1 6 Multifunction input selection 6 Factory setting: Multistep speed reference 2 27 VDC max 7/EB Multifunction input selection 7 / Pulse train input B Factory setting: Jog Pulse train nalog input signal Digital output signals Multifunction Input selection common (in upper row) E Pulse train input Factory setting: Speed reference EO Pulse train output D frequency H Frequency reference power supply 10 V DC 10m max O Voltage frequency reference signal 0 to 10V DC (10KΩ) OI Current frequency reference signal 4 to 20m (250Ω) Frequency reference common (bottom row) 11/EDM Discrete logic output 1 / EDM output Factory setting: During Run 12 Discrete logic output 2 Factory setting: Frequency arrival type 1 CMD GND logic output Relay commom contact Relay contact, normally open Relay contact, normally closed Factory setting: larm signal Under normal operation 1 0 Closed 2 0 Open 32KHz max 5 to 24VDC 10VDC 2m 32KHz max 27 VDC, 50m max EDM based on ISO R load 250VC VDC 3.0 I load 250VC VDC 0.7 Monitor Signal M nalog voltage output Factory setting: D frequency 0 to 10VDC 1m Comms Side by side mounting SP Serial communication terminal SN RS485 Modbus communication Enclosure heat loss Threephase 200 V class Model VT CT capacity kv 240 VT CT Rated current () VT Rated current () CT Total heat loss Efficiency at rated load Cooling Method Self cooling Forcedaircooling 8 Frequency inverters

9 Singlephase 200 V class capacity kv Model B001 B002 B004 B007 B015 B V VT V CT V VT V CT Rated current () VT Rated current () CT Total heat loss Efficiency at rated load Cooling Method Self cooling Forcedaircooling Threephase 400 V class capacity kv Model V VT V CT V VT V CT Rated current () VT Rated current () CT Total heat loss Efficiency at rated load Cooling Method Self cooling Forcedaircooling Input C Reactor C reactor Power supply MCCB U X R/1 V Y S/2 W Z T/3 3 phase 200 V class 400 V class Current value Inductance Max. applicable Current value mh motor output kw 1.5 XRI DE XRI DE XRI DE XRI DE XRI DE XRI DE XRI DE XRI DE Max. applicable motor output kw Inductance mh DC Reactor Power supply MCCB R/1 S/2 T/3 +1 P/ V class 400 V class Current value Inductance Max. applicable Current value mh motor output kw 0.2 XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE XRC DE Max. applicable motor output kw Output C Reactor DC reactor Inductance mh 200 V class 400 V class Max. applicable Current value Inductance Max. applicable Current value Inductance motor output kw mh motor output kw mh 0.4 XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE

10 Ordering information Power Supply MCCB B USB Cable E CXDrive CXOne Input C Reactor Filter B Remote Operator Extansion Cable C Communication option B CD 5 lines Remote Operator D Braking Resistor Choke Motor DC Reactor Output C Reactor Ground Voltage class Singlephase 200 V Threephase 200 V Threephase 400 V Specifications Model Constant torque Variable torque Max motor kw Rated current Max motor kw Rated current Standard B001E B002E B004E B007E B015E B022E E E E E E E E E E E E E E E E E E E E E E 10 Frequency inverters

11 ine filters Voltage 1Phase 200 VC 3Phase 200 VC 3Phase 400 VC ine filter Rasmi Rated current () B001 / B002 / B004 XFIM1010RE 10 B007 XFIM1014RE 14 B015 / B022 XFIM1024RE / 2002 / 2004 / 2007 XFIM2010RE / 2022 XFIM2020RE XFIM2030RE / 2075 XFIM2060RE XFIM2080RE XFIM2100RE / 4007 XFIM3005RE / 4022 / 4030 XFIM3010RE XFIM3014RE / 4075 XFIM3030RE / 4150 XFIM3050RE 50 Input C Reactors C Reactor Voltage 2002 / 2004 / 2007 XRI DE 3Phase 200 VC 1Phase 200 VC 3Phase 400 VC 2015 / 2022 / 2037 XRI DE 2055 / 2075 XRI DE 2110 / 2150 XRI DE B002 / B004 B007 Under development B015 / B / 4007 / 4015 XRI DE 4022 / 4030 / 4040 XRI DE 4055 / 4075 XRI DE 4110 / 4150 XRI DE DC Reactors 200V single phase 200V 3phase 400V 3phase DC Reactor DC Reactor DC Reactor B XRC DE XRC DE XRC DE B XRC DE B004 XRC DE 2004 XRC DE 4015 XRC DE B007 XRC DE 2007 XRC DE 4022 XRC DE B015 XRC DE 2015 XRC DE 4030 XRC DE B022 XRC DE 2022 XRC DE 4040 XRC DE 2037 XRC DE 4055 XRC DE 2055 XRC DE 4075 XRC DE 2075 XRC DE 4011 XRC DE 2011 XRC DE 4015 XRC DE 2015 XRC DE Chokes Model Diameter Description XFER2102RE 21 For 2.2 KW motors or below XFER2515RE 25 For 15 KW motors or below XFER5045RE 50 For 45 KW motors or below Output C Reactor C Reactor Voltage 200 VC 400 VC 2001 / 2002 / 2004 B001 / B002 / B /B / B / B / 4007 / / XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE XRO DE B ccessories Types Model Description Functions 3G3XOP05 CD remote operator 5 ine CD remote operator with copy function, cable length max. 3m. Digital operator 3G3XCJOP300EE Remote operator cable 3 meters cable for connecting remote operator ccessories XCUSBM002E PC configuration cable Mini USB to USB connector cable 11

12 C Communication option boards Types Model Description Functions Used for running or stopping the inverter, setting or referencing parameters, and monitoring 3G3XPRT Profibus option card output frequency, output current, or similar items through Profibus communications with the host controller. Communication options 3G3XDRT 3G3XERT 3G3XCRT 3G3XM2 DeviceNet option card Ethercat option card CompoNet option card Mechatrolink II option card Under development 3G3XCORT CanOpen option card D Braking unit, braking resistor unit Voltage 200 V (single/ threephase) 400 V (threephase) Max. motor kw Braking resistor Connectable mounted type mounted type min. (3 %ED, 10 sec max) Braking (10%ED, 10 sec max) torque % 3phase 1phase resistance Ω Type X Resist Ω Type X Resist Ω Braking torque % B REM00K1400IE 400 REM00K1400IE B B REM00K1200IE REM00K1200IE B REM00K2070IE B REM00K4075IE REM00K2070IE B REM00K4035IE REM00K4075IE REM00K6035IE REM00K9020IE REM00K4035IE REM01K9017IE REM00K6035IE REM02K1017IE REM00K9017IE REM03K5010IE REM00K1400IE 400 REM00K1400IE REM00K1200IE REM00K2200IE REM00K2200IE REM00K5120IE REM00K2120IE REM00K6100IE REM00K9070IE REM00K4075IE REM01K9070IE REM00K6100IE REM02K1070IE REM00K9070IE REM03K5035IE E Computer software Types Model Description Installation Software CXdrive Computer software Configuration and monitoring software tool CXOne Computer software Configuration and monitoring software tool DIMENSIONS SHOWN RE IN MIIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by Cat. No. I113EEN01 In the interest of product improvement, specifications are subject to change without notice. 12 Frequency inverters