Product End-of-Life Disassembly Instructions Product Category: Notebooks and Tablet PCs

Transcription

1 Product End-of-Life Disassembly Instructions Product Category: Notebooks and Tablet PCs Marketing Name / Model [List multiple models if applicable.] Name / Model # Name / Model # Name / Model # Name / Model #4 HP Compaq 675b HP Compaq 655b Name / Model #5 Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 00/96/EC, Waste Electrical and Electronic Equipment (WEEE)..0 Items Requiring Selective Treatment. Items listed below are classified as requiring selective treatment.. Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable. Quantity of items Item Description Notes included in product Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA) Batteries Mercury-containing components Liquid Crystal Displays (LCD) with a surface greater than 00 sq cm Components, parts and materials containing radioactive substances EL-MF Page Template Revision A With a surface greater than 0 sq cm All types including standard alkaline and lithium coin or button style batteries For example, mercury in lamps, display backlights, scanner lamps, switches, batteries Includes background illuminated displays with gas discharge lamps Cathode Ray Tubes (CRT) 0 Capacitors / condensers (Containing PCB/PCT) 0 Electrolytic Capacitors / Condensers measuring greater than.5 cm in diameter or height External electrical cables and cords 0 Gas Discharge Lamps 0 Plastics containing Brominated Flame Retardants 0 Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner Include the cartridges, print heads, tubes, vent chambers, and service stations. Components and waste containing asbestos 0 Components, parts and materials containing refractory ceramic fibers

2 .0 Tools Required List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed. Tool Description Description # Motor-screw-driver + Description # Motor-screw-driver * Description # Motor-screw-driver - Tool Size (if applicable) Cross head of screwdriver TORX T8 (.mm).0 Product Disassembly Process. List the basic steps that should typically be followed to remove components and materials requiring selective treatment:. Follow steps described in Disassembly instruction (file attached).. If parts can be removed without using a tool, remove it first.. Use correct screwdriver and torque value before unlock the screw Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the product that require selective treatment (with descriptions and arrows identifying locations). EL-MF Page Template Revision A

3 MANUFACTURING PROCESS INSTRUCTIONS MECHANICAL ASSEMBLY MODEL : DDTT08 Sub-assembly name: SOP DDTT08 FA ASS Y Document No.: SOP DDTT08 FA ASS Y Written by: Zhu Hui-ping Revision: 0.0 Date: 008/5/6 Page: of A.Current station version list: Station Version Station Version Station Version Station Version Station Version Station Version B.Version Modify list: Date Station Content Ver. Design 008/5/6 ALL First SOP for pilot run 0.* Zhang Ting Verifier: Tabulator..

4 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take out BATTERY (4 /5 ) Ver. : 0.0 Date : 008/05/6 4 /5 Step: Fig. Push the latch along this direction, spring out battery. Push the latch, spring out battery then Make a mark on battery. (Fig.) Battery must be paralleled with machine when pushing out. For batteries marking twice or more, only shipped out for whole unit, but not FRU. The diameter of mark can t be more than 4MM 4 Add following operation:.loosen screws of BTCB*(Fig.) Torsion:.0 ± 0.5 Kgf.cm Fig. 4 inch Automatic hexagonal screw driver

5 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take out HDD/DDR Cover (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. 4 /5 Step:.Loosen screws of HDD cover*(fig.) Torsion:.0 ± 0.5 kgf.cm.take down HDD cover.lossen screws of HDD *(Fig.) Torsion:.0 ± 0.5 kgf.cm 4.Pull the puller to take down HDD, after taking out HDD, make a mark on HDD. (Fig.) For marking twice or more, only can be shipped out for whole unit, but not FRU The diameter of mark can t be more than 4MM Fig. Puller In this direction pull puller then take out HDD Automatic crossing screw driver

6 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take out DDR cover & ODD (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. 5 Platform need following operation:. Loosen screws (605A004740) *(Fig.) Torsion:.0 ± 0.5 kgf.cm 4 /5 Step:.Loosen screws of DDR cover*, then Take out DDR cover(fig.) Torsion:.0 ± 0.5 Kgf.cm.Loosen screws of ODD*(Fig.) 4.Take out ODD, make a mark on ODD For marking twice or more, only can be shipped out for whole unit, but not FRU The diameter of mark can t be more than 4MM. Fig. Automatic crossing screw driver

7 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 4(/) Name: Loosen screws of K/B, Take out Bluetooth (4 /5 ) Ver. : 0.0 Date : 008/05/ Loosen screws of K/B * Torsion:.0 ± 0.5 kgf.cm.lossen screws of Bluetooth cover* Torsion:.0 ± 0.5 kgf.cm.take out Bluetooth cover 4.If machine with Bluetooth, take out Bluetooth pull the mylar on Bluetooth first, then take it out from BTCB Then separate Bluetooth and Bluetooth cable, Don t pull cables directly, should pull CNTR at the same time. 5 5 Mylar 4 4 Mylar Automatic crossing screw driver

8 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 5(/) Name: Take out WLAN (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. Black White 4 /5 Step:.Pull out two holders of WLAN module, Loosen screws of WLAN module*.(fig.) Torsion:.0 ± 0.5 Kgf.cm After pulling out holders, wrap them with plastic tube for protecting. Holders can t be wrapped with thermal tape..take out WLAN module.. Take out the second RAM, make a mark on RAM (platform with two RAM) Fig.. For marking twice or more, only can be shipped out for whole unit, but not FRU. The diameter of mark can t be more than Automatic crossing screw driver

9 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 6(/) Name: Loosen screws of HINGE (4 /5 ) Ver. : 0.0 Date : 008/05/6 4 4 /5 Step:.Erect the machine..open LCM at an angle of 0 degrees and put VGA port facing up on line.. Loosen side screws of hinge* 4 Torsion:.5 ± 0.5 kgf.cm 4. Put machine on line while keeping it flat. Fixture list(fixture standard) Automatic hexgonal screw driver Qty Fixture list(fixture standard) Qty

10 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 7(/) Name: Take down K/B (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. 4 /5 Step:.Push down four sockets of K/B, turn over K/B to its back.(fig.).pull up KB Connector Latch, pull out K/B FFC,(Fig.) when pulling up KB Connector Latch, use both of hands..take out K/B, make an mark on K/B. Because there are latches between right K/B and TPCB, first move K/B to left then take it out. For marking twice or more, only can be shipped out for whole unit, but not FRU. The diameter of mark can t be more than Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty

11 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 8(/) Name: Take down SW COVER (5 /4 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. Fig. SW/B FFC 5 5 Step:. Loosen lock piece of SW/B FFC CNTR, pull out FFC, then press lock piece tightly.. Lift SW/C from the gap between SW/C&TPCB with chopsticks(fig.), after latch loosening, take down SW/C with hand(fig.) when disassembling SW/C, don t deform cover.pull out Sensor/B FFC from M/B, Take out SW/C (Fig.6) 4 Step:. Loosen lock piece of SW/B FFC CNTR, pull out FFC, then press lock piece tightly. Lift SW/C from the gap between SW/C&TPCB with chopsticks(fig.4), after latch loosening, take down SW/C with hand(fig.5) when disassembling SW/C, don t deform cover.pull out Sensor/B FFC from M/B, Take out SW/C (Fig.6) Fig.5 Fig.4 4 Fig.6 Sensor/B FFC Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty

12 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 9(/) Name: Take out HINGE COVER (/5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. 5 HINGER COVER-L 5 HINGER COVER-R 5 Step:.Loosen screws of hinge cover*(fig.,) Torsion:.0 ± 0.5 kgf.cm.take out both left and right hinge cover When taking out hinge cover, avoid scratch it..loosen screws of LCM Grounded Conductive cloth*(fig.) Fig. Automatic hexagonal screw driver

13 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 9(/) Name: Take down HINGE COVER (4 ) Ver. : 0.0 Date : 008/05/6 Fig. 4 Step:.Take out the sponge of hinge cover. (Fig.).Loosen screws of hinge cover* (Fig.,) Torsion:.0 ± 0.5 kgf.cm. Take out both left and right hinge cover When taking out hinge cover, avoid scratch it. 4. Loosen screws of LCM Grounded Conductive cloth*(fig.4 ) Fig. 4 HINGER COVER-L Fig. 4 HINGER COVER-R Fig.4 Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty Automatic crossing screw driver

14 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 0(/) Name: Take out WWAN module, disassemble aerial (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. Blue--- --AUX Red--- --MAIN 4 /5 Step:. Pull out two holder of WWAN module, loosen screws of WWAN module*.(fig.) Torsion:.0 ± 0.5 Kgf.cm After pulling out holders, wrap them with plastic tube for protecting. Holders can t be wrapped with thermal tape. This operation is just for platform with WWAN module..pull out black and white wires from the hole of BTCB. make sure that plastic tube of aerial doesn t come off when pulling out aerial..pull out CNTR of Camera extension wires. This operation is just for platform with Camera. 4.Disassemble aerial from slot. 5 4 Fixture list(fixture standard) Automatic crossing screw driver Chopsticks Qty Fixture list(fixture standard) Qty

15 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take down LCM(4 /5 ) Ver. : 0.0 Date : 008/05/6 4 /5 Step: Fig..Loosen MIC CABLE switching CNTR..Pull out LCM cable vertically Don t pull LCM cable directly, must pull LCM cable CNTR together..take out LCM MIC CNTR Chopsticks

16 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Disassemble RAM,Loosen hexagonal screws (4 /5) Ver. : 0.0 Date : 008/05/6 Fig. Fig. Fig. VGA PORT 5 SERIAL PORT 4 Step:.Loosen RAM slot, take out the first RAM from slot and make a mark on RAM. For marking twice or more, only can be shipped out for whole unit, but not FRU. The diameter of mark can t be more than 4MM.Put the machine on fixture for loosening VGA port hexagonal screws*. Torsion:.5 ± 0.5 kgf.cm.put machine on line with facing down. 5 Step:.Loosen RAM slot, take out the first RAM from slot and make a mark on RAM. For marking twice or more, only can be shipped out for whole unit, but not FRU. The diameter of mark can t be more than. Put the machine on fixture for loosening VGA port hexagonal screws*. Torsion:.5 ± 0.5 kgf.cm.loosen hexagonal screws of serial port* Torsion:.5 ± 0.5 kgf.cm.put machine on line with facing down Fixture list(fixture standard) Fixture for locking hexagonal screws Hexagonal screw driver Qty Fixture list(fixture standard) Qty

17 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Loosen screws of BTCB (5 ) Ver. : 0.0 Date : 008/05/ Step:. Loosen screws of BTCB *6 Torsion:.5 ± 0.5 kgf.cm Direction --- Take out sequence:6 5 4 Direction --- Take out sequence: Automatic hexgonal screw driver

18 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Loosen screws of BTCB(4 ) Ver. : 0.0 Date : 008/05/ Step:. Loosen screws of BTCB *4 Torsion:.5 ± 0.5 kgf.cm Direction--- Take out sequence:5 4 Direction --- Take out sequence: 4 5 Automatic hexgonal screw driver

19 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 4(/) Name: Loosen screws of BTCB(5 ) Ver. : 0.0 Date : 008/05/6 5 5 Step: 4. Loosen screws of BTCB(605A00050)*6 Torsion:.5 ± 0.5 kgf.cm Direction--- Take out sequence:6 5 4 Direction --- Take out sequence: Automatic hexgonal screw driver

20 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 4(/) Name: Loosen screws of BTCB(4 ) Ver. : 0.0 Date : 008/05/6 4 4 Step: 4 5. Loosen screws of BTCB *5 Torsion:.5 ± 0.5 kgf.cm Direction--- Take out sequence:5 4 Direction --- Take out sequence: 4 5 Fixture list(fixture standard) Automatic hexgonal screw driver Qty Fixture list(fixture standard) Qty

21 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 5(/) Name: Loosen screws (4 /5 ) Ver. : 0.0 Date : 008/05/6 4 /5 Step:. Loosen screws of ODD * Torsion:.5 ± 0.5 kgf.cm.turn over the machine and make it facing up on line. Automatic crossing screw driver

22 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 6(/) Name: Take down TPCB (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. 5 4 /5 Step:.Loosen the latches of TPCB, turn over 4 TPCB to its back. 4 sequence for loosening TPCB:. Pull out Finger print cable CNTR This operation is just for platform with Finger print..loosen touch pad FFC, Take out TPCB. 4. Take out gasket from M/B bracket Fig. 4 4 Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty

23 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 7(/) Name: Take down 7 IN /B&Express card/b (5 ) Ver. : 0.0 Date : 008/05/6 Fig. 5 5 Step:.Loosen screws of 7 in /B & Express card/b*4(fig. 二 ) Torsion:.0 ± 0.5 kgf.cm.pull out 7 in /B cable CNTR from M/B, Take out 7 in /B..Take out Express card/b. When taking out, don t touch LED boss (Fig.) Fig. 4 Fig. LED 灯 灯 柱 Automatic crossing screw driver

24 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 7(/) Name: Take down 7 IN /B&Express card/b (4 ) Ver. : 0.0 Date : 008/05/6 Fig. 4 4 Step:.Loosen screws of 7 in /B & Express card/b *4(Fig. ) Torsion:.0 ± 0.5 kgf.cm.pull out 7 in /B cable CNTR from M/B, Take out 7 in /B. Take down Express card/b. When taking out, don t touch LED boss. (Fig.) Fig. 4 4 Fig. LED 灯 灯 柱 Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty Automatic crossing screw driver

25 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 8(/) Name: Take down AUDIO/B (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Audio/B CABLE 4 4 /5 Step:.Loosen screws of Audio/B* Torsion:.0 ± 0.5 kgf.cm.pull out Audio/B cable CNTR speaker CNTR RJ cable CNTR & MIC extension wire CNTR sequentially..take out Audio/B Fig. Audio/B CABLE 5 Fig. MIC CABLE Fig.4 RJ- CABLE Speaker cable Crossing screw driver

26 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 9(/) Name: Loosen screws of BACK COVER(4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. Fig. 5 5 Step:.Loosen MIC extension wire from slot.(fig.&).loossen screws of Back cover*5(fig.) Torsion:.0 ± 0.5 kgf.cm Direction-- sequence: 4 5 Direction -- sequence: Step:. 取 锁 附 Back cover 的 螺 丝 *5(Fig.4) Torsion:.0 ± 0.5 kgf.cm Direction-- sequence: 4 5 Direction -- sequence: 4 5 Fig. 5 Fig Fixture list(fixture standard) Automatic crossing screw driver locking fixture Qty Fixture list(fixture standard) Qty

27 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 0(/) Name: Take out BACK COVER (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. 8 Fig. 5 top latches position for pressing Step:.Take down BACK COVER sequence for loosening latches from to 8 4 Step:.Pull out CNTR of left RJ- cable from M/B CNTR, take out left RJ cable from slot..take down BACK COVER sequence for loosening latches from to 5 5 bottom latches position Fig. Fig.4 4 latches position for pressing 5 4 Chopsticks

28 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take down M/B bracket (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. 5 4 /5 Step:.Loosen screws of M/B bracket:5 pcs,as Fig.; 4 4pcs as Fig..Take out M/B bracket Be careful that M/B bracket don t break the MB parts when taking out. Fig. Fig. 4 4 Avoid broken part when taking out Automatic crossing screw driver

29 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take down Serial/B & RJ (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. SERIAL/B 5 5 Step:.Pull out Serial/B cable from M/B and take out Serial/B(Fig.&).Pull out the CNTR on the shorter RJIwire from M/B CNTR 中 (Fig.).Loosen RJ- cable from slot, and pull it out from bracket as Fig showing, take out RJ from BTCB. 4 Step:.Lossen RJ- cable from slot, Take out RJfrom BTCB.(Fig.4) Fig. 4 Fig. RJ Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty

30 Document No. : SOP DDTT08 FA Dis-ASS Y Station : (/) Name: Take out FAN& speaker (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. 4 /5 Step:.Loosen screws of FAN*(Fig.)and screws of Speaker 5 *(Fig.),4 *(Fig.4) Torsion:.5± 0.5 kgf.cm Fig. Screws can't be crooked when loosening..pull out FAN CNTR from M/B CNTR and take Out FAN, Fig... Take out Speaker from BTCB. 5 care that move to right when taking out as showing in Fig., after avoiding breaking LCD boss completely, take Speaker out. Fig. Here must be moved to right for avoiding boss Fig.4 Automatic crossing screw driver

31 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 4(/) Name: Take down CPU Thermal (DD/TT) Ver. : 0.0 Date : 008/05/6 Fig..Loosen screws of Thermal* Torsion:.5 ± 0.5 kgf.cm.take down Thermal elasticity.. Take down Thermal module Don t break down M/B component during assembly. DD Fig. TT Fig. Fixture list(fixture standard) Automatic crossing screw driver CPU Thermal locking fixture Qty Fixture list(fixture standard) Qty

32 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 5(/) Name: Take down CPU& Bluetooth cable Ver. : 0.0 Date : 008/05/6 Fig. CPU yellow arrow TT.Loosen CPU with flat screw driver in counter clockwise direction.(fig.&4&5). Take out CPU with vacuum absorbing pan. Care that the indicator on SOCKET must be rotate from ON(left) to CLOSED(right)..Take out Bluetooth cable.4 as Fig.4, 5 as Fig.5. Fig. DD CLOSE Fig.4 4 inch Fig. DD ON Fig.5 5 inch Position of small triangle Operator must ware ESD gloves when operating. Fixture list(fixture standard) Flat screw driver Vacuum absorbing pen Qty Fixture list(fixture standard) Qty

33 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 6(/) Name: loosen screws & SIM/B (4 /5 ) Ver. : 0.0 Date : 008/05/6 Fig. 5 FF Platform(Fig.&).Loosen screws*4. From to 4 Torsion:.0 ± 0.5 kgf.cm 5 FF+WWAN Platform((Fig.&).Loosen screws *5. From to 5 Torsion:.0 ± 0.5 kgf.cm. Take out SIM CARD/B from BTCB Fig. FF 4 FF Platform(Fig.).Loosen screws* 4 Torsion:.0 ± 0.5 kgf.cm 4 4 FF+WWAN Platform(Fig.).Loosen screws * 4 & 5 Torsion:.0 ± 0.5 kgf.cm. Take out SIM CARD/B from BTCB Fig. FF+WWAN 5 4 SIM/B Automatic crossing screw driver

34 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 7(/) Name: Take down M/B(4 /5 ) Ver. : 0.0 Date : 008/05/6 5 Step:, Take out M/B and ODD/B from BTCB.(Fig.) 4 Step:, Take out M/B from BTCB. (Fig.) 5 4 Fig. Fig. Fixture list(fixture standard) Qty Fixture list(fixture standard) Qty Automatic crossing screw driver

35 Document No. : SOP DDTT08 FA Dis-ASS Y Station : 8(/) Name: Take down extension wire of MIC (4 ) Ver. : 0.0 Date : 008/05/6 Fig. CABLE must be under screw.loosen screws of MIC extension wire on BTCB *(Fig.) Torsion:.0 ± 0.5 kgf.cm. Loosen MIC extension wire from BTCB slot.(fig.) check if the cover of extension wire is crack or not. Fig. 4 Mic 延 长 线 理 线 顺 序 Odd 挡 墙 Automatic hexagonal screw driver