technical Food Processing with INTEROX Hydrogen Peroxide

Transcription

1 Solvay technical Chemicals P U B L I C A T I O N Food Processing with INTEROX Hydrogen Peroxide Many foods and beverages consumed daily are treated with hydrogen peroxide (H 2 O 2 ). For example, hydrogen peroxide is used to improve or preserve the quality of margarine, cheese, instant tea, wine or aseptically packaged milk or juice. Hydrogen peroxide helps improve food products in several ways: Hydrogen peroxide sterilizes aseptic packaging containers to prolong the shelf life of products. Hydrogen peroxide cleans and purifies food products by removing unwanted substances, such as sulfur dioxide or residual chlorine. Hydrogen peroxide bleaches foods to improve color. Why use INTEROX Food Grade Hydrogen Peroxide? Solvay Chemicals INTEROX Food Grade Hydrogen Peroxide is a clear, colorless, slightly viscous liquid, lightly stabilized and formulated to meet U.S. Food Chemicals Codex specifications. In July of 1986, the U.S. Food and Drug Administration affirmed the GRAS (Generally Recognized as Safe) status of hydrogen peroxide as a direct component of food. This affirmation covers specific applications as listed in the Federal Register. All hydrogen peroxide used in food processing must meet the specifications of the Food Chemicals Codex (21 CFR (c) and 21 CFR (b)). The current Food Chemicals Codex (5 th Ed.) specification for hydrogen peroxide is shown in Table 1. Specific approved uses for hydrogen peroxide are listed in Table 2. Table 1: Food Chemical Codex Requirements for Hydrogen Peroxide H 2 O 2 concentration w/w as stated Acidity (as H 2 SO 4 ) <0.03% Lead, ppm <4 Iron, ppm <0.5 Phosphate, ppm <0.005% Residue on evaporation <0.006% Tin, ppm <10 H Food Processing with INTEROX Hydrogen Peroxide Page 1 of 5

2 Table 2: Approved Uses of H 2 O 2 in Food Processing Functional use Food Maximum treatment level CFR Reference Sterilization Aseptic packaging <0.5 ppm H 2 O 2 in distilled 21 CFR (d) water packaged under production conditions Antimicrobial agent Milk for cheesemaking 0.05% 21 CFR (a)(3) 21 CFR (g)(3)(v) 21 CFR (c)(3) 21 CFR (a)(3) 21 CFR (b)(3)(v) 21 CFR (a)(3) 21 CFR (b)(3)(v) 21 CFR (a)(3) 21 CFR (b)(3)(vi) 21 CFR (c) Wine vinegar (remove Amount sufficient 21 CFR (c) SO 2 from wine prior to fermentation to produce vinegar) Whey 0.04% 21 CFR (c) Starch 0.15% 21 CFR (c) 21 CFR (g) Oxidizing/reducing agent Dried eggs, dried egg whites Amount sufficient 21 CFR (b)(1) and dried egg yolks 21 CFR (b)(1) 21 CFR (b)(1) 21 CFR (c) Wine Amount sufficient 21 CFR (c) Corn syrup (to remove 0.15% 21 CFR (c) SO 2 in finished product) Starch (to remove excess SO 2 ) 0.15% 21 CFR (c) Starch (modification) 0.95% 21 CFR (g) Bleaching agent Tripe Amount sufficient 21 CFR (c) Emulsifiers containing 1.25% 21 CFR (a)(1) fatty acid esters 21 CFR (a)(2) (hydroxylated lecithin) 21 CFR (c) Beef feet Amount sufficient 21 CFR (c) Herring Amount sufficient 21 CFR (c) Instant tea Amount sufficient 21 CFR (c) Colored (annatto) cheese whey 0.05% 21 CFR (c) Starch 0.95% 21 CFR (b) Lecithin Amount sufficient 21 CFR (a)(1) 21 CFR *Information accurate as of June 24, For uses outside U.S., user must verify if authorized by local authorities. H Food Processing with INTEROX Hydrogen Peroxide Page 2 of 5

3 INTEROX Hydrogen Peroxide advantages No toxic residue. When hydrogen peroxide is used in food applications, dosing must be controlled to minimize the amount of residual H 2 O 2.Any excess is normally removed in subsequent washing stages or decomposed into oxygen and water in final processing stages, such as drying. Testing for residual H 2 O 2, where required, is easily accomplished using standard analytical techniques or test strips. Ease of handling. Hydrogen peroxide is infinitely soluble in water, so aqueous solutions of the proper strength to meet food processing needs are easily prepared. As a water-based solution, the product is compatible with most common processing techniques, such as spraying, dipping or batch mixing. Properly handled, hydrogen peroxide is a safe and easy-to-use chemical. Varying applications. Hydrogen peroxide can be used as is, as an antimicrobial or sterilizing agent or in simple oxidative or reductive processes. Where a stronger oxidant is required, hydrogen peroxide can be converted to the hydroxyl free radical ( - OH). For use as a bleaching agent, hydrogen peroxide is typically converted into the perhydroxyl anion (OOH - ). Which type of INTEROX Food Grade Hydrogen Peroxide? Solvay Chemicals offers three grades of INTEROX Food Grade Hydrogen Peroxide tailored to specific end-use needs of aseptic packaging and food processing. Approved uses of Food Grade hydrogen peroxide include its use as a bleaching agent, as an antimicrobial agent, and as an oxidizing/reducing agent. INTEROX Food Grade Hydrogen Peroxide is a high purity, low residue, lightly stabilized peroxide formulation developed for traditional food processing applications such as bleaching, microbial control, sulfite reduction and product purification whenever a low residue peroxide formulation is desirable. INTEROX HP Food Grade Hydrogen Peroxide is a higher purity, lower residue, lightly stabilized peroxide formulation developed specifically for spray-type and vaporization-type aseptic packaging equipment. The high purity of the product minimizes residue build-up on spray and mist nozzles. It may also be used for traditional food processing applications such as bleaching, microbial control, sulfite reduction and product purification whenever a low residue peroxide formulation is desirable. INTEROX PFP Hydrogen Peroxide is specially formulated with Food Grade stabilizers to stand up to high temperature applications like bath-type aseptic packaging. INTEROX Hydrogen Peroxide Safety & Handling When I bleach or purify with hydrogen peroxide, will there be a residue? Hydrogen peroxide dosing is typically controlled to ensure that only a minimal amount of hydrogen peroxide remains in the process. This residual will decompose in most common subsequent processing steps, such as drying. Hydrogen peroxide decomposes to form water and oxygen, and leaves little or no residue on the vaporizer surfaces. Alternatively, some processors add small amounts of catalase enzyme to destroy any remaining H 2 O 2. H Food Processing with INTEROX Hydrogen Peroxide Page 3 of 5

4 How does INTEROX Food Grade Hydrogen Peroxide differ from other grades of H 2 O 2, and how is it used? INTEROX Food Grade hydrogen peroxide is lightly stabilized and exceeds the purity requirements in the Food Chemicals Codex. By contrast, most technical grades of hydrogen peroxide are more heavily stabilized to work in a wide variety of industrial applications. How easy is it to apply hydrogen peroxide as a bleaching agent or for microbial control? Very simple. Hydrogen peroxide can be easily dosed into any process with a metering pump or by gravity feed. Equipment and piping should be constructed from hydrogen peroxide-compatible materials such as high purity aluminum, 304L or 316L stainless steel, or polyethylene. Since hydrogen peroxide is 100% miscible in water in all proportions, application techniques at any desired concentration are attainable. Is INTEROX Food Grade Hydrogen Peroxide approved for human consumption? No. The Food and Drug Administration (FDA) has not approved hydrogen peroxide for human consumption; therefore, the sale of hydrogen peroxide for this purpose is illegal. Solvay Chemicals endorses the position of the FDA and will not supply hydrogen peroxide to anyone who condones the sale of hydrogen peroxide for consumption or who knowingly sells our product to those who do. For further information, please refer to our technical data sheet warning against Human Consumption of Hydrogen Peroxide. Solvay Chemicals Quality Policy Solvay Chemicals strives to bring you the best in peroxygen products, service and technology. Exceeding, not just meeting, your expectations is the basis for our pursuit of continual improvement. Delivery In North America, Solvay Chemicals ships product from two plant sites and a number of strategically located distribution terminals. We operate a fleet of high-purity aluminum and stainless steel tank trucks and railcars dedicated to hydrogen peroxide service. We can also provide stainless steel IM101 ISO containers to deliver, store and dose liquid hydrogen peroxide. These isotainers are ideally suited to seasonal or short-term needs. In emergency situations, our Quick Response program will get isotainers of hydrogen peroxide to your site right away. For information on our excellent delivery capability, call (1-800-SOLVAYC), or see our brochure Isotainers for Quick Response, which is available on our website at. Responsible Care Initiative Recognizing the importance of preserving the environment of the planet we share, and the health and safety of the employees who produce our products, Solvay Chemicals actively supports the Responsible Care program of the American Chemistry Council. To demonstrate our commitment, Solvay Chemicals Quality Management System is registered to the ISO 9001:2000 International Quality Management System Standard. Our registration encompasses the production and distribution of hydrogen peroxide at both of our manufacturing facilities in Deer Park, Texas and Longview, Washington, as well as administrative activities at our Houston headquarters. Solvay Chemicals will strive to become a preferred supplier as we continue to focus on customer care and to build customer loyalty and offer a competitive differentiation. Safety Like all other powerful chemicals, hydrogen peroxide must be treated with respect and handled appropriately. For a full discussion of safe handling of this product, please see our publication Hydrogen Peroxide Safety and Handling available upon request, or as a download from our website at. H Food Processing with INTEROX Hydrogen Peroxide Page 4 of 5

5 Solvay Chemicals, Inc. Administration/Sales/Marketing 3333 Richmond Avenue Houston, Texas Telephone: 713/ Fax: 713/ SOLVAY-C ( ) Mailing Address: P.O. Box Houston, Texas To our actual knowledge, the information contained herein is accurate as of the date of this document. However, neither Solvay Chemicals, Inc. nor any of its affiliates makes any warranty, express or implied, or accepts any liability in connection with this information or its use. This information is for use by technically skilled persons at their own discretion and risk and does not relate to the use of this product in combination with any other substance or any other process. This is not a license under any patent or other proprietary right. The user alone must finally determine suitability of any information or material for any contemplated use in compliance with applicable law, the manner of use and whether any patents are infringed. This information gives typical properties only and is not to be used for specification purposes. Solvay Chemicals, Inc. reserves the right to make additions, deletions or modifications to the information at any time without prior notification.