CHRYSLER AND DODGE. 300 Series Magnum 1
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1 25486_U01.qxd 4/5/05 1:49 PM Page Series Magnum 1 DRIVE TRAIN ENGINE REPAIR FRONT DISC BRAKES FRONT SUSPENSION FUEL SYSTEM PRECAUTIONS REAR DISC BRAKES REAR SUSPENSION SPECIFICATION AND MAINTENANCE CHARTS Engine and Vehicle Identification Chart General Engine Specifications Engine Tune-Up Specifications Firing Order Accessory Drive Belt Routing Capacities Crankshaft and Connecting Rod Specifications Piston and Ring Specifications Valve Specifications Torque Specifications Wheel Alignment Tire, Wheel and Ball Joint Specifications Brake Specifications Scheduled Maintenance Intervals STEERING A Air Bag Arming The System Clockspring Centering Disarming The System Precautions Alternator Removal B Brake Caliper Removal & Installation Brake Caliper Removal & Installation C Camber Link Removal & Installation Camshaft and Valve Lifters Removal & Installation Coil Spring (Front Suspension) Removal & Installation Coil Spring (Rear Suspension) Removal & Installation Compression Link Removal & Installation Crankshaft Front Seal Removal & Installation Cylinder Head Removal & Installation Cylinder Head Covers Removal & Installation D Disc Brake Pads (Front Disc Brakes) Removal And Installation Disc Brake Pads (Rear Disc Brakes) Removal And Installation Driveshaft Removal & Installation E Engine Assembly Removal & Installation Exhaust Manifold Removal & Installation F Front Differential Removal & Installation Front Differential Pinion Seal Removal & Installation Front Halfshaft Removal & Installation Front Halfshaft CV-Joints Overhaul Fuel Injectors Removal & Installation Fuel Module Removal & Installation Fuel System Service Precautions H Heater Core Removal & Installation Hydraulic System (Front Disc Brakes) Bleeding Hydraulic System (Rear Disc Brakes) Bleeding I Intake Manifold Removal & Installation Intermediate Shaft Removal & Installation K Knuckle Removal & Installation L Lower Ball Joint Removal & Installation Lower Control Arm Removal & Installation M MacPherson Strut Removal & Installation O Oil Pan Removal & Installation Oil Pump Removal & Installation P Parking Brake Shoes Adjustment Removal & Installation Piston and Ring Positioning Power Steering Gear Removal & Installation R Rear Differential Removal & Installation Rear Differential Pinion Seal Removal & Installation Rear Halfshaft Removal & Installation Rear Halfshaft CV-Joints Removal & Installation Rear Main Seal Removal & Installation Relieving Fuel System Pressure Rocker Arms/Shafts Removal & Installation Rotor (Front Disc Brakes)
2 25486_U01.qxd 4/5/05 1:49 PM Page SERIES MAGNUM Removal & Installation Rotor (Rear Disc Brakes) Removal & Installation S Shock Absorber Removal & Installation Spring Link Removal & Installation Stabilizer Bar (Front Suspension) Removal & Installation Stabilizer Bar (Rear Suspension) Removal & Installation Steering Knuckle Removal & Installation Structural Collar Removal & Installation T Tension Link Removal And & Installation Tension Strut Removal & Installation Timing Belt and Sprockets Removal & Installation Timing Belt Front Cover Removal & Installation Timing Belt Rear Cover Removal & Installation Timing Chain and Sprockets Removal & Installation Timing Chain Cover and Seal Removal & Installation Toe Link Removal & Installation Transfer Case Assembly Removal & Installation Transmission Removal & Installation U Upper Ball Joint Removal & Installation Upper Control Arm Removal & Installation W Water Pump Removal & Installation Wheel Bearings (Front Suspension) Removal & Installation Wheel Bearings (Rear Suspension) Removal & Installation
3 25486_U01.qxd 4/5/05 1:49 PM Page 3 SPECIFICATION AND MAINTENANCE CHARTS 300 SERIES MAGNUM C-C C-C C-C03
4 25486_U01.qxd 4/5/05 1:49 PM Page SERIES MAGNUM 23990G01 2.7L and 3.5L Engines Firing order: Distributorless ignition C-G01 5.7L Engine Firing order: Distributorless ignition
5 25486_U01.qxd 4/5/05 1:49 PM Page SERIES MAGNUM 1-5 Accessory drive belt routing 2.7L engine C-G C-G03 Accessory drive belt routing 3.5L engine
6 25486_U01.qxd 4/5/05 1:49 PM Page SERIES MAGNUM Accessory drive belt routing 5.7L engine C-G C-C04
7 25486_U01.qxd 4/5/05 1:49 PM Page SERIES MAGNUM C-C C-C C-C07
8 25486_U01.qxd 4/5/05 1:49 PM Page SERIES MAGNUM C-C C-G05 5.7L engine crankshaft torque sequence
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