USER INSTRUCTION MANUAL

Transcription

1 Dual Anchor Hitch Mounted Fall Arrest System Model Number: USER INSTRUTION MANUAL 1 FORM NO: REV: B opyright 2013, apital Safety

2 2 A B D J F E G K L M H I O N 2

3 3 4 B B A A A 5 F E A F D B 3

4 4 6 B 7 H V F F ft (m) H - ft (m) 0 (0.0) 2 (0.6) 4 (1.2) 6 (1.8) 8 (2.4) 10 (3.0) 12 (3.7) 14 (4.3) 16 (4.9) 18 (5.5) 20 (6.1) V - ft (m) 0 (0.0) 0.0 (0.0) 2.0 (0.6) 4.0 (1.2) 6.0 (1.8) 8.0 (2.4) 10.0 (3.0) 12.0 (3.7) 14.0 (4.3) 16.0 (4.9) 18.0 (5.5) 20.0 (6.1) 2 (0.6) 2.0 (0.6) 2.8 (0.9) 4.5 (1.4) 6.3 (1.9) 8.2 (2.5) 10.2 (3.1) 12.2 (3.7) 14.1 (4.3) 16.1 (4.9) 18.1 (5.5) 20.1 (6.1) 4 (1.2) 4.0 (1.2) 4.5 (1.4) 5.7 (1.7) 7.2 (2.2) 8.9 (2.7) 10.8 (3.3) 12.6 (3.9) 14.6 (4.4) 16.5 (5.0) 18.4 (5.6) 20.4 (6.2) 6 (1.8) 6.0 (1.8) 6.3 (1.9) 7.2 (2.2) 8.5 (2.6) 10.0 (3.0) 11.7 (3.6) 13.4 (4.1) 15.2 (4.6) 17.1 (5.2) 19.0 (5.8) 20.9 (6.4) 8 (2.4) 8.0 (2.4) 8.2 (2.5) 8.9 (2.7) 10.0 (3.0) 11.3 (3.4) 12.8 (3.9) 14.4 (4.4) 16.1 (4.9) 17.9 (5.5) 19.7 (6.0) 21.5 (6.6) 10 (3.0) 10.0 (3.0) 10.2 (3.1) 10.8 (3.3) 11.7 (3.6) 12.8 (3.9) 14.1 (4.3) 15.6 (4.8) 17.2 (5.2) 18.9 (5.8) 20.6 (6.3) 22.4 (6.8) 12 (3.7) 12.0 (3.7) 12.2 (3.7) 12.6 (3.9) 13.4 (4.1) 14.4 (4.4) 15.6 (4.8) 17.0 (5.2) 18.4 (5.6) 20.0 (6.1) 21.6 (6.6) 23.3 (7.1) 14 (4.3) 14.0 (4.3) 14.1 (4.3) 14.6 (4.4) 15.2 (4.6) 16.1 (4.9) 17.2 (5.2) 18.4 (5.6) 19.8 (6.0) 21.3 (6.5) 22.8 (7.0) 24.4 (7.4) 16 (4.9) 16.0 (4.9) 16.1 (4.9) 16.5 (5.0) 17.1 (5.2) 17.9 (5.5) 18.9 (5.8) 20.0 (6.1) 21.3 (6.5) 22.6 (6.9) 24.1 (7.3) 25.6 (7.8) 18 (5.5) 18.0 (5.5) 18.1 (5.5) 18.4 (5.6) 19.0 (5.8) 19.7 (6.0) 20.6 (6.3) 21.6 (6.6) 22.8 (7.0) 24.1 (7.3) 25.5 (7.8) 26.9 (8.2) 20 (6.1) 20.0 (6.1) 20.1 (6.1) 20.4 (6.2) 20.9 (6.4) 21.5 (6.6) 22.4 (6.8) 23.3 (7.1) 24.4 (7.4) 25.6 (7.8) 26.9 (8.2) 28.3 (8.6) 50 (15.2) 50.0 (15.2) 50.0 (15.3) 50.2 (15.3) 50.4 (15.3) 50.6 (15.4) 51.0 (15.5) 51.4 (15.7) 51.9 (15.8) 52.5 (16.0) 53.1 (16.2) 53.9 (16.4) 100 (30.5) (30.5) (30.5) (30.5) (30.5) (30.6) (30.6) (30.7) (30.8) (30.9) (31.0) (31.1) 150 (45.7) (45.7) (45.7) (45.7) (45.8) (45.8) (45.8) (45.9) (45.9) (46.0) (46.0) (46.1) 200 (61.0) (61.0) (61.0) (61.0) (61.0) (61.0) (61.0) (61.1) (61.1) (61.2) (61.2) (61.3)

5 8 9 A. B.. D. E. F. G. A B 5

6 WARNING: This product is part of a Personal Fall Arrest System. The user must follow the manufacturer s instructions for each component of the system. These instructions must be provided to the user of this equipment. The user must read and understand these instructions before using this equipment. Manufacturer s instructions must be followed for proper use and maintenance of this equipment. Alterations or misuse of this product or failure to follow instructions may result in serious injury or death. IMPORTANT: If you have questions on the use, care, or suitability of this equipment for your application, contact apital Safety. For general questions, refer to national standards including the ANSI Z359 (.0,.1,.2,.3, and.4) family of standards on fall protection, ANSI A10.32, and applicable local, state, and federal (OSHA) requirements governing occupational safety for more information about fall protection systems. IMPORTANT: Prior to installation and use of this equipment, record the product identification information from the ID label in the Inspection and Maintenance Log (Table 2) at the back of this manual. PRODUT DESRIPTION: Figure 1 illustrates the Flexiguard Dual Anchor Hitch Mounted Fall Arrest System (FAS). The Dual Anchor Hitch Mounted FAS is a portable engineered fall protection system which provides two overhead anchorages quickly and easily while being attached to a counterweight vehicle. It is intended for use as anchorage in a Personal Fall Arrest System (PFAS). Figure 2 illustrates components of the Dual Anchor Hitch Mounted FAS. See Table 1 for omponent Specifications. Product Specifications: apacity: Anchorage: Table 1 Specifications 2 Persons, each 310 lbs (141 kg) - The Dual Anchor Hitch Mounted FAS is designed for up to two users with a combined weight (clothing, tools, etc.) of no more than 620 lbs (282 kg). The Dual Anchor Hitch Mounted FAS is designed to mount on a vehicle hitch. The vehicle is used as a counterweight for the system. The vehicle must have a minimum lass IV rated hitch receiver with a minimum tongue weight rating of 1,000 lbs. (454 kg) and a minimum gross vehicle weight rating of 6,000 lbs (2,722 kg). omponent Specifications: Figure 2 Reference omponent Materials Anchorage onnection Point Load Rating 1 A Lifting Bar Powdered oated Steel B Lifting Pulley/Rescue Pulley Zinc Plated Steel 3,000 lbs (1,361 kg) vertical ( ) Load Upper able Anchor Zinc Plated Steel D Anchor onnection Points (Fall Arrest onnection for Ingress/Egress) Powder oated Steel 1,800 lbs (816 kg) Vertical ( ) Load E Upright Sections Powder oated Aluminum F Lifting Winch Powder oated Aluminum G Instruction Label Plate Powder oated Aluminum H Storage Nubs Powder oated Aluminum I Main Frame Powder oated Steel J Tie-Back able Stainless Steel able K Hitch Bar Powder oated Steel L Lower able Anchor Ring Powder oated Steel M Rear Jacks Powder oated Steel N Outrigger Support Powder oated Aluminum O Front Jacks Powder oated Steel 1 Anchor onnection Points: Each Anchor onnection Point has been tested and verified to a safety factor of 2:1 (1,800 lb [817 kg]) per OSHA. 6

7 1.0 PRODUT APPLIATION 1.1 PURPOSE: The FlexiGuard Dual Anchor Hitch Mounted Fall Arrest System is designed to provide anchorage connection points for a Personal Fall Arrest System (PFAS). WARNING: Unless otherwise noted, apital Safety equipment is designed for use with apital Safety approved components and subsystems only. Substitution or replacement with non-approved components or subsystems may jeopardize compatibility of equipment and may affect safety and reliability of the complete system. Do not hang, lift, or support tools or equipment from the Anchorage System, or attach guy lines for antennas, phone lines, etc. 1.2 SUPERVISION: Installation and use of this equipment must be supervised by a Qualified Person 1, as defined by OSHA. 1.3 TRAINING: This equipment must be installed and used by persons trained in its correct application. This manual is to be used as part of an employee training program as required by OSHA. It is the responsibility of the users and installers of this equipment to assure they are familiar with these instructions, trained in the correct care and use of this equipment and are aware of the operating characteristics, application limitations, and consequences of improper use of this equipment. IMPORTANT: Training must be conducted without exposing the user to a fall hazard. Training should be repeated periodically. 1.4 RESUE PLAN: When using this equipment and connecting subsystem(s), the employer must have a rescue plan and the means at hand to implement and communicate that plan to users, authorized persons 2, and rescuers 3. A trained, onsite rescue team is recommended. Team members should be provided with the equipment and techniques to perform a successful rescue. Training should be provided on a periodic basis to ensure rescuer proficiency. 1.5 INSPETION FREQUENY: The FlexiGuard Dual Anchor Hitch Mounted Fall Arrest System shall be inspected by the user before each use and, additionally, by a competent person 4 other than the user at intervals of no more than one year 5. Inspection procedures are described in the Inspection and Maintenance Log (Table 2). Results of each ompetent Person inspection should be recorded on copies of the Inspection and Maintenance Log. 1.6 AFTER A FALL: If the FlexiGuard Dual Anchor Hitch Mounted Fall Arrest System is subjected to the forces of arresting a fall, it must be removed from service immediately and destroyed, or returned to apital Safety for inspection and potential repair. 2.0 SYSTEM ONSIDERATIONS 2.1 ANHORAGE STRENGTH: This system is designed for use with retractable devices and shock absorbers with an average arresting force of not greater than 900 lbs (4kn) and which meet ANSI Z Type B or Z respectively. Each anchor point has been tested and verified with a safety factor of 2:1 (1800 lbs per user) per OSHA (d)(15) & (d)(15)(i). If the system is used on any structure other than solid ground, the supporting structure must be capable of sustaining static loads in the directions permitted by the personal fall arrest system when in use of at least 10,000 lbs. FROM OSHA: Anchorages used for attachment of Personal Fall Arrest Systems shall be independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs (22 kn) per user attached, or be designed, installed, and used as part of a complete Personal Fall Arrest System which maintains a safety factor of a least 2, and is under the supervision of a qualified person. 2.2 PERSONAL FALL ARREST SYSTEM: Figure 1 illustrates typical Fall Arrest applications of this FlexiGuard Dual Anchor Hitch Mounted Fall Arrest System used with the Anchorage System must meet applicable OSHA, ANSI, state, and federal requirements. The PFAS shall incorporate a Full Body Harness and meet the following capabilities: Maximim Arresting Force Maximum Free Fall Distance PFAS with Shock Absorbing Lanyard 900 lb (4 kn) 6 ft (1.8 m) PFAS with Self Retracting Device Arresting Force 900 lb (4 kn) Maximum Average Arresting Force Maximum Free Fall Distance 2 ft (0.61 m) IMPORTANT: Under NO circumstances is a PFAS with a Free Fall distance greater than 6 ft (1.8 m) acceptable for use with the FlexiGuard Anchorage System. 2.3 FALL PATH AND SRL LOKING SPEED: A clear path is required to assure positive locking of an SRL. Situations which do not allow for an unobstructed fall path should be avoided. Working in confined or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock if a fall occurs. Working on slowly shifting material, such as sand or grain,may not allow enough speed buildup to cause the SRL to lock. 1 Qualified Person: A person with a recognized degree of professional certificate and with extensive knowledge, training, and experience in the fall protection and rescue field who is capable of designing, analyzing, evaluating, and specifying fall protections and rescue systems to the extent required by OSHA and other applicable standards. 2 Authorized Person: For purposes of the Z359 standards, a person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard. 3 Rescuer: Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system. 4 ompetent Person: One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them. 5 Inspection Frequency: Extreme working conditions (harsh environments, prolonged use, etc.) may require increasing the frequency of competent person inspections. 7

8 2.4 HAZARDS: Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the equipment. Hazards may include, but are not limited to; heat, chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving machinery, sharp edges, or overhead materials that may fall and contact the user or Personal Fall Arrest System. 2.5 FALL LEARANE: There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or other obstruction. Fall learance is dependent on the following factors: Deceleration Distance Worker Height Elevation of Anchorage onnector Free Fall Distance Movement of Harness Attachment Element onnecting Subsystem Length See the Personal Fall Arrest System manufacturer s instructions for specifics regarding Fall learance calculation. 2.6 SWING FALLS: Swing Falls occur when the anchorage point is not directly above the point where the fall occurs (see Figure 7). The force of striking an object while swinging from the pendulum effects of a Swing Fall can cause serious injury. Swing Falls can be minimized by limiting the horizontal distance (H) between the user and the anchorage point. In a Swing Fall, the total vertical fall distance (F) will be greater than if the user had fallen directly below the anchorage point, thus increasing Fall learance required to safely arrest the user s fall. See the PFAS manufacturer s instructions for details regarding Swing Falls and Fall learance calculation. IMPORTANT: To minimize swing fall and vertical fall distances where an SRL is anchored at a considerable distance above the user, it is recommended that the SRL Lifeline never extend at an angle greater than 30 degrees from vertical. 2.7 OMPONENT OMPATIBILITY: apital Safety equipment is designed for use with apital Safety approved components and subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system. IMPORTANT: Equipment substitutions require written consent from apital Safety. 2.8 ONNETOR OMPATIBILITY: onnectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. ontact apital Safety if you have any questions about compatibility. onnectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2 kn). onnectors must be compatible with the anchorage or other system components. Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage (see Figure 8). onnectors must be compatible in size, shape, and strength. If the connecting element to which a snap hook or carabiner attaches is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner (A). This force may cause the gate to open (B), allowing the snap hook or carabiner to disengage from the connecting point (). Self-locking snap hooks and carabiners are required by ANSI Z359 and OSHA. 2.9 MAKING ONNETIONS: Snap hooks and carabiners used with this equipment must be self-locking. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked. apital Safety connectors (snap hooks and carabiners) are designed to be used only as specified in each product s user s instructions. See Figure 9 for examples of inappropriate connections. Do not connect snap hooks and carabiners: A. To a D-ring to which another connector is attached. B. In a manner that would result in a load on the gate. NOTE: Large throat snap hooks should not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates, unless the snap hook complies is equipped with a 3,600 lb (16 kn) gate. heck the marking on your snap hook to verify that it is appropriate for your application.. In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and without visual confirmation seems to be fully engaged to the anchor point. D. To each other. E. Directly to webbing or rope lanyard or tie-back (unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection). F. To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock, or that roll-out could occur. G. In a manner that does not allow the connector to align properly while under load. 8

9 1 3.0 INSTALLATION IMPORTANT: The Flexiguard Dual Anchor Hitch Mounted Fall Arrest System must be installed by a Qualified Person. The installation must be certified by a Qualified Person as meeting the criteria for a ertified Anchorage, or that it is capable of supporting the potential forces that could be encountered during a fall. IMPORTANT: Do not alter or intentionally misuse this equipment. onsult apital Safety when installing or using this equipment in combination with components or subsystems other than those described in this manual. Some subsystems and component combinations may interfere with the operation of this equipment. WARNING: This system is designed to be used on level ground only. If you have any questions regarding the safe use of your terrain for system installattion and operation, please contact apital Safety. 3.1 PLANNING: Plan your fall protection system prior to installation of the Flexiguard Dual Anchor Hitch Mounted Fall Arrest System. Account for all factors that may affect your safety before, during and after a fall. onsider all requirements, limitations and specifications defined in Section 2 and Table INSTALLATION PROEDURE: Follow these procedures for assembling and installing the Dual Anchor Hitch Mounted Fall Arrest System: Note: Refer to apital Safety Instruction for Winch operation instructions. Step 1: onnect the system to an approved counterweight vehicle that meets the requirements specified in Table 1. (See Figure 3) A. Remove the 5/8 hitch pin from the system and fully retract the tri-screw. B. Align the vehicle s hitch receiver tube into the hitch bar on the main frame.. Line up the holes and insert the 5/8 hitch pin. Tighten the tri-screw. Step 2: Install the first set of uprights onto the main frame and lower the jacks. (See Figure 4) Transport the system to the desired staging area. Note: If assembling for a single user, skip step A. A. If two users will be using the system, extend the out-rigger supports and pin them into position. Move the rear jacks to the outrigger jack mounts. B. Adjust all four leveling jacks until they are 5 turns past contacting the ground and the main frame is level.. Remove two upright sections from their stored position and install them onto the main frame by pinning them into position. Step 3: Assemble the remaining upright sections, connect the winch lifting cable & connect tie-back cables. (See Figure 5) A. Assemble the remaining upright sections into position and fasten them with pins. B. Assemble the lifting bar onto the uprights and fasten with all four pins.. Route the winch lifting cable through the pulley on the lifting bar. D. onnect the pulley to the ring on the lifting bar with the positive locking pin. E. onnect the winch cable caribiner to the lifting ring on the winch post. F. onnect one tie-back cable to each upper cable anchor and lay them off to the side. Step 4: Raise uprights and tension tie-back cable supports. (See Figure 6) A. Double check all pin, caribiner and pully connections to ensure that they are fully secured. B. With the winch handle in the 13 ft/min slot, lift the uprights until they contact the stops on the main frame by turning the winch handle clockwise.. With the uprights fully raised, attach the tie-back cables to the lower cable anchors and tension the turnbuckles to 300 lbs. D. ables must be tight enough to apply light pressure. Do not overtighten. NOTE: The system is now ready for use. If the system must be transported in the final raised position, raise all jacks until the system is supported by the vehicle. Remove the jacks before transport. The system must be me transported at no more than 5 mph. Be aware of overhead power lines to avoid serious injury or death from electric shock. When system has arrived at its desired destination, reset the jacks per Step 2.B above. 9

10 4.0 USING THE DUAL ANHOR HITH MOUNTED FALL ARREST SYSTEM: IMPORTANT: Do not alter or intentionally misuse this equipment. onsult apital Safety when installing or using this equipment in combination with components or subsystems other than those described in this manual. Some subsystems and component combinations may interfere with the operation of this equipment. WARNING: onsult your doctor if there is any reason to doubt your fitness to safely absorb the shock from a fall arrest or suspension. Age and fitness seriously affect a worker s ability to withstand falls. Pregnant women or minors must not use DBI-SALA equipment unless in an emergency situation. WARNING: This system is designed to be used on level ground only. If you have any questions regarding if your terrain is safe for system use, please contact apital Safety. 4.1 BEFORE EAH USE: Verify that your work area and Personal Fall Arrest System (PFAS) meet all criteria defined in Section 2 and a formal Rescue Plan is in place. Inspect the Flexiguard Dual Anchor Hitch Mounted Fall Arrest System per the User inspection points defined on the Inspection and Maintenance Log (Table 2). If inspection reveals an unsafe or defective condition, do not use the Dual Anchor Hitch Mounted Fall Arrest System. Remove the system from service and contact apital Safety regarding replacement or repair. 4.2 ONNETIONS: The Anchor onnection Points (Item D, Figure 2 & Table 1) are the primary fall arrest anchorage connection points on the Dual Anchor Hitch Mounted Fall Arrest System. The system must always be used with a Full Body Harness and Fall Arrest subsystem. IMPORTANT: Inappropriate or incompatible connections between components of the Personal Fall Arrest System (PFAS) may result in serious injury or death. See Section 2 for details regarding connector compatibility and safe connections. 1. PERSONAL FALL ARREST SYSTEM: Inspect and don your full body harness according to the harness manufacturer s instructions. Attach the connecting subsystem (energy absorbing lanyard) to the dorsal D-ring on the full body harness according to the lanyard manufacturer s instructions. 2. STRUTURE: Ensure the Dual Anchor Hitch Mounted Fall Arrest System you will be connecting to is properly supported before using the equipment. Approach the structure using appropriate access equipment. 3. INGRESS/EGRESS ONNETIONS: Use Dual Anchor Hitch Mounted Fall Arrest System Anchor onnection Points (Item D, Figure 2) for ingress and egress connections. onnect the end of your energy absorbing lanyard to a Anchor onnection Point. ontinue to follow lanyard manufacturer instructions for safe lanyard use. 4. OTHER ONSIDERATIONS: When working on a structure do not take unnecessary risks, such as jumping or reaching too far from the edge. Be aware of all environmental hazards in the area. Do not allow your connecting subsystem to pass under your arms or between your feet. To avoid inadequate fall clearance, do not climb above or to the side of the anchor points. 5. SHARP EDGES: Avoid working where the connecting subsystem (SRL or energy absorbing lanyard) or other system components will be in contact with, or abrade against unprotected sharp edges. If working around sharp edges is unavoidable, protection against cutting must be provided through the use of a protective cover. 6. IN THE EVENT OF A FALL: The responsible party must have a rescue plan and the ability to implement a rescue. Tolerable suspension time in a full body harness is limited, so a prompt rescue is critical. 7. RESUE: With the number of potential scenarios for a worker requiring rescue, an on-site rescue team is beneficial. The rescue team is given the tools, both in equipment and technique, to perform a successful rescue. Training should be provided on a periodic basis to ensure rescuer s proficiency. 10

11 5.0 INSPETION 5.1 INSPETION FREQUENY: The FlexiGuard Dual Anchor Hitch Mounted Fall Arrest System must be inspected at the intervals defined in Section 1. Inspection procedures are described in the Inspection and Maintenance Log (Table 2). Inspect all other components of the Fall Protection System per the frequencies and procedures defined in the manufacturer s instructions. 5.2 DEFETS: If inspection reveals an unsafe or defective condition, remove the Dual Anchor Hitch Mounted Fall Arrest System from service immediately and contact apital Safety regarding replacement or repair. Do not attempt to repair the Dual Anchor Hitch Mounted Fall Arrest System. IMPORTANT: Only apital Safety or parties authorized in writing may make repairs to this equipment. 5.3 PRODUT LIFE: The functional life of the Dual Anchor Hitch Mounted Fall Arrest System is determined by work conditions and maintenance. As long as the product passes inspection criteria, it may remain in service. 6.0 MAINTENANE, SERVIING, STORAGE 6.1 LEANING: Periodically clean The Dual Anchor Hitch Mounted Fall Arrest System with a soft brush, warm water, and a mild soap solution. Ensure parts are thoroughly rinsed with clean water. IMPORTANT: Although highly resistant to chemicals and environmental conditions, avoid contaminating the Flexiguard Anchorage System with acids, bitumen, cement, paint, cleaning fluids, etc. If the equipment contacts acids or other caustic chemicals, remove from service and wash with water and a mild soap solution. Inspect per Table 2 before returning to service. 6.2 USER EQUIPMENT: Maintain, service and store harness and personal fall arrest components according to the manufacturers instructions. 6.3 SERVIE: Only apital Safety or parties authorized in writing may make repairs to the Dual Anchor Hitch Mounted Fall Arrest System. If the Dual Anchor Hitch Mounted Fall Arrest System has been subject to fall force or inspection reveals an unsafe or defective conditions, remove it from service and contact apital Safety regarding replacement or repair. 6.4 STORAGE: When not in use, store the Dual Anchor Hitch Mounted Fall Arrest System and associated fall protection equipment in a cool, dry, clean environment out of direct sunlight. Avoid areas where chemical vapors may exist. Thoroughly inspect components after extended storage. 7.0 SPEIFIATIONS 7.1 MATERIALS: All materials used in the construction of this equipment are as follows: 1. Powder coated mild steel. 2. Powder coated aluminum. 3. Zinc plated mild steel. 4. Galvanized wire rope. 5. Slip resistant coating. 11

12 8.0 LABELS The following labels must be present on the Flexiguard Dual Anchor Hitch Mounted Fall Arrest System. Labels must be replaced if they are not fully legible. ontact apital Safety for replacement label. A B TM FlexiGuard USTOM FALL PROTETION SOLUTIONS D D DUAL ANHOR HITH MOUNTED FALL ARREST SYSTEM System users must read and understand the operators manual or have had the instructions explained to them before using this product. B Visually inspect system and hardware for damage or missing hardware prior to each use. If defects are found, remove from service using lock-out/tag-out procedures. Visually inspect all warning labels to make sure they are legible, if not remove from service and order replacement lables from the manufacturer. If you have any questions on the use, care, or suitability of this equipment for your application, please contact apital Safety Group ONLY. WARNING Any misuse or alteration of this equipment can cause serious This product is approved for use with retractable devices and shock absorbers with a MAXIMUM ARRESTING FORE (M.A.F.) RATING OF 900LBS injury or death. (4KN) OR LESS. according to the manufacturer s instructions. Be aware of overhead power lines to avoid serious injury or death from electric shock. ground. while the system is being used. All users must read and understand the instructions prior to using system. No more than one person is allowed to be attached to anchor point at any given time. STEP 1 FIGURE 1 - SYSTEM INSTALLATION STEP 4 A STEP 2 STEP 3 ABLE. THIS MAN-RATED SYSTEM IS DESIGNED FOR A MAXIMUM OF PERSONS 2 ONE PERSON PER ANHOR USER APAITY IN AORDANE WITH MANUFATURER S INSTRUTIONS. FAILURE TO OMPLY MAY RESULT IN SERIOUS INJURY OR DEATH. B ANHOR POINT PROOF-LOAD RATED TO 1800 lbs. DOWNWARD VERTIAL LOAD REV A D R FlexiGuard USTOM FALL PROTETION SOLUTIONS TM REV A 12

13 Table 2 Inspection and Maintenance Log Serial Number(s): Model Number: Date Purchased: Date of First Use: Inspection Inspected By: omponents: Inspection: (See Section 1 for Inspection Frequency) User Sliding Base & Fall Arrest Post Inspect the entire system for damage, deformation, corrosion, and rust. Look for cracks, bends, dents, or wear that could affect strength and operation of the system. Inspect all fasteners. Tighten as necessary. ompetent Person Inspect rollers to ensure smooth operation. Anchorage onnection Points Inspect all moving parts for chips, cracks, breaks, frays, or worn areas that can cause malfunction during operation. Verify that all adjustment points (pins, bolts, tri-screws, adjusting screws, etc.) are in full functional condition and are adjusted properly. Make sure Adjustment Sleeves are adjusted properly and are secured in place by the Detent Pins. Make sure Swiveling Anchor Rings and Base Anchorage onnection Points are free of corrosion, cracks, or other imperfections that my cause malfunction during operation. Verify that Swiveling Anchor Rings swivel freely. Labels PFAS and Other Equipment Verify that all labels are securely attached and are legible (see Labels ) Additional Personal Fall Arrest System (PFAS) equipment, Winches, etc. that are used with the Flexiguard Anchorage System should be installed and inspected per the manufacturer s instructions.

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16 LIMITED LIFETIME WARRANTY Warranty to End User: D B Industries, Inc., dba APITAL SAFETY USA ( APITAL SAFETY ) warrants to the original end user ( End User ) that its products are free from defects in materials and workmanship under normal use and service. This warranty extends for the lifetime of the product from the date the product is purchased by the End User, in new and unused condition, from a APITAL SAFETY authorized distributor. APITAL SAFETY S entire liability to End User and End User s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime (as APITAL SAFETY in its sole discretion determines and deems appropriate). No oral or written information or advice given by APITAL SAFETY, its distributors, directors, officers, agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty. APITAL SAFETY will not accept liability for defects that are the result of product abuse, misuse, alteration or modification, or for defects that are due to a failure to install, maintain, or use the product in accordance with the manufacturer s instructions. APITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER. THIS WARRANTY IS THE ONLY WARRANTY APPLIABLE TO OUR PRODUTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. APITAL SAFETY EXPRESSLY EXLUDES AND DISLAIMS ANY IMPLIED WARRANTIES OF MERHANTABILITY OR FITNESS FOR A PARTIULAR PURPOSE, AND SHALL NOT BE LIABLE FOR INIDENTAL, PUNITIVE OR ONSEQUENTIAL DAMAGES OF ANY NATURE, INLUDING WITHOUT LIMITATION, LOST PROFITS, REVENUES, OR PRODUTIVITY, OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY, UNDER ANY THEORY OF LIABILITY, INLUDING WITHOUT LIMITATION, ONTRAT, WARRANTY, STRIT LIABILITY, TORT (INLUDING NEGLIGENE) OR OTHER LEGAL OR EQUITABLE THEORY. The Ultimate in Fall Protection SG USA & Latin America 3833 SALA Way Red Wing, MN Distributed by Engineered Fall Protection sales@engineeredfallprotection.com Web: PH: FAX: I S O 9001 ertificate No. FM 39709