DC Model Cartridge Filter Housings

Transcription

1 ~ a3mcompany DC Model Cartridge Filter Housings - DC Model Cartridge Filter Housings, constructed ofdurable 304L stainless steel, meet general-purpose industrial and commercial filtration needs. All wetted welded surfaces are stainless steel. External surfaces of the DC filter housings are glass-bead blasted for a consistent, easy care finish. Pickle and passivation are also available as an option. The DC Model filter housing is available in a variety of sizes to accommodate from 4 to 88 firer cartridges with lengths to 40 inches. The DC Model Housing handles liquids at pressures and temperatures of up to 150 psig at250 F (see table 1). APPUCATIONS Chemicals & Petrochemicals Food & Beverage Healthcare Industrial Processes Paint & Coatings Water Treatment APPLICABLE FILTER CARTRIDGES Activated Carbon Cartridge ( only) Betapure Betafine XL and Betafine -D Beta-Klean and Beta-Klean Z2 Micro-Klean III (Se.ries G78 & GaO) Micro-Wynd II and MPF II Micro-Screen (Elements of Series 52243: Model 4DC also uses Series 52043) PolyKLEANTM PolyNeI Industrial Series Poro-Klean (Elements of Series 50387) SPECIFICATIONS Table 1 gives standard model specifications for the DC Model Cartridge firer Housings. Note that maximum operating pressure and temperature is the rating for the housing only. Actual firer operating temperature depends on temperature capability ofthe filter cartridge and gasket used in the housing. All cartridge sealing components are constructed of303, 304, or 304L stainless steel, to prevent galling of the locking nut or knob. The 4DC and SDC housings have a polypropylene knob with 303 stainless steel threaded insert. The 12DC and 22DC housings have pressure plates which contain plastic bushings. The inlet/outlet connections on the 4DC and 50C housings are male.

2 Operating Data Maximum Operating Pressure &Temperature 304L stainless Steel 4DC & 5DC 12DC 22DC 150 psi e 250 F 150 psi F F Flow Rate (GPM) See Table 3 Connection Sizes Vent & Drain Connections Cartridge Sizes Standard Cover Gasket Options 1 ~. NPT (4DC1 & 5DC1) 3 Flange 4 Flange 2 NPT (4DC2, 4DC3, 5DC2 5DC3) X NPT Vent, ~. NPT Drains Uses 9~ to 10 modular cartridges, in 1-,2-,3-, or 4-high configurations Nitrile The cover gasket is available in EPR, Fluorocarbon or Silicone TABLE 1. - STANDARD MODEL SPECIFICATIONS CARTRIDGE REQUIREMENTS The DC Model fi~er housing accepts both single and mul tiple length filter cartridges. Table 2 lists the number of filter cartridges for each DC model. HOUSING MODEL SINGLE LENGTH (9 %' 9 %' OR 10 INCH) CARTRIDGE CAPACITY 4DC1 4 4DC2 8 4DC3 12 5DC1 5 5DC2 10 5DC3 15 5DC DC DC DC DC DC4 88 TABLE 2. - CARTRIDGE REQUIREMENTS FLOW RATES Table 3 lists the maximum water flow rates ingallons per minute (GPM) for each DC model filter housing. CARTRIDGE SEAL ASSEMBLIES The 12DC and 22DC housing includes spring seal as semblies (Picture 1) that permit the use offilter cartridges wnh single length equivalents of9 ~ to10 inches. 4DC and SOC models use pressure plate assemblies while 12DC and 22DC models use pressure plate with individual spring and seal assemblies. FILTER HOUSING WATER 4DC 65 5DC DC DC 400 TABLE 3. - MAXIMUM HOUSING FLOW RATE PICTURE 1. - SPRING SEAL ASSEMBLY CAunON: DO NOT USE FOR AIR OR COMPRESSED GAS FILTRATION Use the data in Table 3 only as a guide in establishing the maximum housing flow capacity; do not use it for filter sizing. Once a flow rate for a selected cartridge is known, use Table 3 tocheck whether the housing's flow rate falls within the recommended guidelines. When sizing a filter, the amount ofcontaminant to be removed needs tobe considered in addition tothe flow rate and desired pressure drop. Low initial pressure drop enhances filter cartridge life.

3 .. lnlet... _1 '" "'. '1 r'-...1 J --.?of 0 ~e DC AND SDC MODELS A --,.-r.-... B "Ir "Ilr -, -'. ( ) '-.-' 0" ~Jl ~ T 1 12DC AND 22DC MODELS c FIGURE1. - DC FILTER HOUSINGS Housing Model A* S* C* 0 Clearance Required to Remove C8rtridae Weight of Housing Shipping Weight (includes weight of container) 4DCl 19 X DC2 29 X 6~ 2% 12X DC3 39X DCl C2 29 x ~ 2% 12~ 5DC3 39.x DC4 49 X DC2 40,;'" 57 ); DC3 50~" 16 x 10 lxe 16~ n DC4 607;"" 96); DC ); ~8 12~6 22DC4 21 " 63?4" 97 ~ * Add~ for leg installation on the 4DC and 50C housings TABLE 4. STANDARDMODEL DIMENSIONS STANDARD MODEL DIMENSIONS Table 4 lists the DC filter housing dimensions in inches and shipping weight in pounds. To find a selected dimension, locate the model inthe left column and the selected dimension symbol (A-D) inthe top row. These dimensions can be used for rough plumbing. For critical installations, request acertified drawing.

4 DC MODEL ORDERING GUIDE Plant Code 01 Product Code 020 PART NUMBER HOUSING MOO"EL Basic Model With Pickle & Passivation 40C C C DC C C C C C C C DC Order Filter Cartridges Separately WARRANTY Seller warrants its equipment against defects in workmanship and mate to be defective. THIS WARRANTY IS IN LIEU OF ANY OTHER WARrial for a Period of 12 months from date of shipment from the factory RANTY, EITHER EXPRESSED OR IMPLIED, AS TO DESCRIPTION, under normal use and service and otherwise when such equipment is QUALITY, MERCHANTABILITY, FITNESS FOR ANY PARTICULAR used in accordance with instructions furnished by Seller and for pur PURPOSE OR USE, OR ANY OTHER MATTER. Under no circumposes disclosed in writing at the time of purchase, if any. Any stances shall Seller be liable to Buyer or any third party for any loss of unauthorized alteration or f11o(frfieation of the equipment by Buyer will profits or other direct or indirect costs, expenses, losses or consequenvoid this warranty. Seller's liability under this warranty shall be limited to tial damages arising out of or as a result of any defects in or failure of its the replacement or repair, F.O.B. point of manufacture, of any defective products or any part or parts thereof or arising out of or as a result of equipment or part which, having been returned to the factory, transporta parts or components incorporated in Seller's equipment but notsupplied tion charges prepaid, has been inspected and determined by the Seller by the Seller. Your Local Distributor is: a 3M company Cuno Incorporated CUNO Filtration Asia Pte Ltd 2A Tuas Avenue 12 CUNO Pacific Pty Ltd 140 Sunnyholt Road CUNO Latina Uda Rua Amf 00 Brasil 251 Singapore Blacktown, NSW Mair1nque-Sp 400 Research Parkway Austra.lia Brazil Meriden, CT 06450, U.S.A. CunoFiltration Shanghai Co. Ltd CUNOK.K. CUNOLtd Tel: (800) No.2 Xin Miao San Rd, Hodogaya Station 21 Waking Business Park (203) Xin Miao Town. Building 6F AlbertDriw Song Jiang District. 1-7 Iwai-cha, Hodogaya-klJ Woking, Surrey GU215JY Fax: (203) Shanghai. China Yokohama240 Japan United Kingdom INCORPORATEO, 1994,2005,2006- ALL RIGHTS RESERVED LITHSDC Replaces LITHSDC

5 l1li a 3M company Installation and Operation Instructions DC Model Filter Housings DC Model Cartridge Filter Housings meet general-purpose industrial and commercial filtration needs. All wetted surfaces are constructed of durable 304 stainless steel. The housing closure V-band clamp is of plate alloy steel. The 4DC and 50C models are bead blasted to provide an easy care surface, passivation is also available. The 12DC and 22DC models are provided with a passivated finish. All internal components are also constructed of 304 stainless steel, except the centerpost which is constructed of 303 stainless steel to prevent any thread galling to the lock nut. Standard cover gaskets are made from Nitrile or optional Fluorocarbon. A single V-band clamp housing closure, and independently sealed cartridges within the housing, provide quick and easy cartridge change-outs. A removable cartridge post lifts out for easy cleaning. Both sludge and clean chambers have drains to help facilitate cleaning. DC model housings use 93/4,97/8, or 10 inch modular cartridges. In addition, Micro-Screen, Poro-Klean, and Activated Carbon Filter cartridges can be used with the 4DC housings. C)C AND soc MODELS ~.-A--. 12DC AND 22DC MODB.S c OPERATING DATA Specification 4DC&5DC 12DC 22DC Maximum Operating psi e 250'1= Pressure 250 F 200 F 1 1/2 NPTF (4DC1 & Connection Inlet/outlet 50C1) 2 NPTF (4DC2, 3 Range 4 Range 40C3, 50C2, & 50C3) Construction Materials Cover & Sump Intemal Components Knob/Nut Standard Cover Gasket Cartridge Requirements Options 304S.S. 304S.8. Polypropylene Nitrile Micro-Klean III, Betapure, Micro-Wynd II, Adivated Carbon Cartridge, Betafine, or MPF II Cover gasket available in EPR, Auorocarbon, or SiIicone for 4DC & 50C models, EPR or Fluorocarbon for 12DC & 22DC models PickledlPassivated FIGURE 1. DC HOUSING MODEL A* B C 0 40C1 245/16 40C2 441/16 40C3 6313/16 50C / C2 441/16 50C3 6313/16 5DC C C3 747/S /8" 1011/16 161/2 220C3 7S 220C4 971/ /S 11 * ADD 314"FOR LEG INSTALLATION (40C &SOC ONLY) TABLE 2. DC HOUSING DIMENSIONS TABLE 1 - SPEClFlCAnONS Figure 1 depicts the DC filter housing and may be used with table two to determine rough plumbing requirements.

6 Operating Instructions NOTE: Filter housings are normally shipped without cartridges. Before putting filter housing in service, be certain that the proper filter cartridge is installed. HOUSING INSTALLATION Filter housing legs, with pre-drilled mounting holes, are provided for bolting filter in place. Note that the inlet port is higher than the outlet port. DONOT install filter backwards. FILTER CARTRIDGE INSTALLATIONIREPLACEMENT STEP 1. - Shut off inlet and outlet valves. Remove vent plug to relieve pressure. Remove sludge drain plug and the drain filter housing. (If filter must be completely drained, also remove the clean chamber drain plug.) STEP 2. - When the filter housing is completely drained, loosen cover clamp nut and unsnap T-bolt retainer. Remove V-Band clamp and cover. STEP 3. - Unscrew the lock nut (a 13/32 11 diameter hole is provided in the nut so that a wrench is not necessary if a rod is inserted). Remove the pressure plate assembly. STEP 4. - (Cartridge Replacement only) Remove the exposed spring and seal assembly for the 12DC and 22DC filters (the 40C and 5DC will not have the spring and seal assembly) and the top cartridges. Inspect housing to be sure all liquid has drained out. Lift out each cartridge post with remaining cartridges. Clean all parts thoroughly and replace cover gasket if necessary. STEP 5. - Place each cartridge post into a cartridge pedestal and push down until the ears near the bottom of each cartridge post are seated within the cartridge pedestal. Install cartridges by sliding them gently down the cartridge posts. Do not force, jam or drop them in place. STEP 6. - Place a spring and seal assembly (including spacer if cartridges are 93/4" or long) on top of each cartridge stack so that the tubular guide fits inside the cartridge. When all spring and seal assemblies are in place, place the pressure plate over the centerpost so that the flanged end of the plastic sleeve is uppermost and tighten lock nut. Note that the 40C and SOC filters do not have spring and seal assembly. STEP 7. - Replace the cover and position the cover clamp. Tighten cover clamp nut. (40C & SOC - torque to 15 ft. lb.. max.\; 12DC & 22DC - torque to 40 ft. lb.. max.) Do not over tighten. A gap of approximately 1/2 11 should remain between clamp ends. Replace drain plug(s). Proceed to STARTING. STARTING With vent plug removed, open the inlet valve and slowly fill the filter housing. When a continuous stream of liquid comes out the vent hole, close the inlet valve and tighten the vent plug. Open inlet valve and check for leakage. If filter leaks, shut the inlet valve, open the vent plug to relieve pressure, and re-tighten the V-Band clamp. Repeat leakage check. Open the inlet and outlet valves. Filter is now in operation. CARTRIDGE LIFE CUNO filter cartridges have been designed to filter a wide range of industrial fluids. The period at which cartridges should be replaced can only be determined by actual experience in your system. However, it is generally recommended that cartridges be replaced when differential pressure across the filter reaches psi, or once per year whichever condition occurs first. CARTRIDGE IDENTIFICATION Since cartridge selection depends on each specific application, identification cannot be indicated on the filter label. The user should determine the type (usually found on the filter cartridge package and maintain record of proper cartridge for each particular application. REPLACEMENT PARTS Your CUNO Master Distributor stocks replacement parts for your convenience" To order, specify filter housing model, description of part, material and quantity required. a 3M company CUNO is a trademark of 3M Company used under M Company - All Rights reserved Cuno Incorporated 400 Research Parkway Meriden, CT 06450, U.S.A. Tel: (800) (203) Fax: (203) LITHSDC.0592