Canopy Side Sliding Window Replacement Instructions

Transcription

1 Canopy Side Sliding Window Replacement Instructions Installation Time: Approx. 0 Minutes Care Instructions: Clean Canopy with a mild detergent and water solution. Do not use abrasive cleaners or solvents. IMPORTANT! Right hand window fittings instruction shown, same procedure to be followed for left hand window, mirror image to opposite side. Read instructions carefully before installation. It is strongly recommended that installation is conducted by an authorised dealer. This product must be installed exactly as specified in these instructions. Failure to do so may result in improper fit and/or retention. Recommend installation by people. RECOMMENDED TOOL LIST - (Not Supplied in Kit) Power Drill with variable torque settings Ømm Drill Bit Hex Head Tech-Bit Masking Tape Sharp Knife PARTS CHECK SHEET TOYOTA CANOPY SIDE SLIDING WINDOW REPLACEMENT PARTS IN MAIN CARTON Sliding Window Sliding Window Clamp Frame Hardware Kit PARTS IN HARDWARE KIT Fitting Instruction (SCRW0811) 8-Gauge x 5/8 Hex Head Screws Qty - 4 (MISC1876-) Cord Qty - Fitting Instruction (FIT-CP0051) Page 1 of 5

2 DO NOT CLEAN GLASS WINDOW PANELS 1. Ensure that any broken glass is removed from the window frame & canopy interior. Ensure work area has been made safe. (ref. diagram1). CAUTION: Use caution when working near broken edges. Use a vacuum cleaner to remove broken glass. ALL INTERIOR VIEWS ARE SECTIONAL FOR CLARITY Diagram: 1 - CLEAN & CLEAR WORK AREA ROOF BOW BRACKET ON SLIDING WINDOW SIDE ONLY. Apply masking tape to canopy roof and roof bow on both sides as shown. (Note the position of the roof bow bracket in relation to its attachment to the window frame for reference to reattach to the new window frame.) Remove and retain the two () 8-gauge hex head screws from the roof bow bracket attached to the sliding window only as shown. (ref. diagram). 1 APPLY MASKING TAPE REMOVE 8-GAUGE HEX HEAD SCREWS Diagram: - APPLY TAPE & REMOVE ROOF BOW SCREWS. From the inside of the canopy, remove and discard the twenty (0) 8-gauge hex head screws on the perimeter of the sliding window clamp frame. Remove and discard the sliding window clamp frame. (ref. diagram). SIDE VIEW OF CLAMP FRAME Diagram: - REMOVE SLIDING WINDOW CLAMP FRAME Page of 5

3 PULL WINDOW FROM REAR CORNERS FRONT OF VEHICLE From outside the vehicle, remove and discard the sliding window. To do this, push window forward of the window opening. Next, pull from each rear corner in order as shown, untill the sliding window pops out of the window opening. Now that the sliding window has been removed, ensure that the window opening, canopy interior & work area is re-cleaned as more glass may have been introduced to the area of operation. (ref. diagram4). 1 SLIDE WINDOW FORWARD 4 5 PULL WINDOW FROM FRONT CORNERS Diagram: 4 - REMOVE SLIDING WINDOW ENSURE WINDOW OPENING IS CLEAR 5. Check that the window opening is clean & clear of any material that may affect the placement of the new window. (ref. diagram5). Diagram: 5 - CLEAN & CLEAR WINDOW OPENING 6. Install the two () (MISC1876-) cord lengths into position as shown. Note: The cord is positioned into the extrusion channel on the underside of the window. (ref. diagram6). FIT TWO CORD LENGTHS CORD POSITION Diagram: 6 - INSTALL TWO () CORD LENGTHS Page of 5

4 PUSH REAR UPPER CORNER INTO PLACE 1 SLIDE FRONT OF WINDOW INTO POSITION 1 7. Install the sliding window by sliding the front into position & ensure it is pushed fully forward and is resting neatly inside the window opening, then push the rear lower corner into place, followed by the rear upper corner. Than position the window centrally in the moulded window recess of the canopy. One person needs to continue to hold the window in position. (ref. diagram7). PUSH REAR LOWER CORNER INTO PLACE Diagram: 7 - INSTALL SLIDING WINDOW 1 INSTALL CLAMP FRAME OVER SLIDING WINDOW 6 8. From inside the canopy, position the sliding window clamp frame (supplied) over the back of the sliding window. Fasten the sliding window clamp frame into position with the twenty (0) 8-gauge hex head screws (supplied). IMPORTANT: Secure the four corners first, then work towards the middle of each edge in order as shown. (ref. diagram8) SECURE CLAMP FRAME WITH (0) 8-GAUGE HEX HEAD SCREWS 4 Diagram: 8 - INSTALL SLIDING WINDOW CLAMP FRAME Ømm 5mm 9. Position the roof-bow so it is parallel to the front of the canopy. Using the bracket holes on the roof bow as a drill guide, drill two () Ømm holes to a depth of 5mm, into the sliding window frame as shown. Secure the roof-bow to the sliding window reusing two () 8-gauge hex head screws as shown. Remove all masking tape from roof bow. (ref. diagram9). 1 DRILL () Ømm holes FIT 8-GAUGE HEX HEAD SCREWS Diagram: 9 - RE-SECURE THE ROOF BOW Page 4 of 5

5 10. Check the functional operation of the window that has just been replaced. Complete a water hose test to ensure window is sealed to the canopy shell. (ref. diagram10). OPEN & CLOSE SLIDING WINDOWS Diagram: 10 - CHECK WINDOW OPERATION Page 5 of 5