worldwide capacitors

Transcription

1 worldwide capacitors

2 CORPORATE PROFILE CGE is established in Mexico City as an Electrical Component Manufacturer 190 CGE merges with CentraLab (NA Philips) and expand into electromechanical components CGE is bought back from Philips Aerovox merges with CGE to manufacture Motor Start Capacitors 001- Aerovox enters in bankruptcy and CGE is bought back once more CGE becomes Nueva Generación Manufacturas (NGM) 00 - NGM buys Barker Microfarads 00 - NGM buys assets, trademark and patents from Mallory NGM buys assets of NORCAP and Commonwealth Sprague NGM creates a Joint Venture with Shengda and establishes NGM Yangzhou 00 NGM buys assets of U.K. Cambridge Capacitors and Philips Advance Process innovation and customer satisfaction have driven the development of NGM operations.

3 TABLE OF CONTENTS PAG GENERAL INFORMATION A.C.MOTOR START 1 A.C. MOTOR RUN 1 WET METAL CASE WET METAL CASE DUAL 6 DRY 31 POWER FACTOR CORRECTION AND HARMONIC FILTERS CAPACITOR CELLS 3 GENERAL TERMS AND CONDITIONS

4 GENERAL INFORMATION A.C. MOTOR START PURPOSE Run capacitors: are designed for continuous duty ELECTRICAL SPECIFICATIONS APPLICATIONS This catalog s purpose is to provide a reference for all of NGM s standard AC motor run motor, start and power factor conection capacitor products. Please consult NGM Sales or Customer service for further information at sales@ngm.com.mx., Tel. () () 3-. and they are energized the entire time the motor is running. Run capacitors are rated in a range of 1-90 µf with voltage classifications of 0V to 0V. They are manufactured with a dielectric material that consists of two sheets of polypropylene film. Each one with a thin layer of vacuum deposited metal on one side. Capacitance Range: 1 to 110 Voltage Ratings: 110, 1, 16, 0, 0 Rated Frequency: and 330 VAC 0/60 HZ Operating Temperature: ºC max. Power Factor: ( F max.) 0 C Upon request 10% max. after applying These non-polarized capacitors are widely applicable to start small A. C. monophasic motors. More specifically, they are suitable for washing machines, refrigerators, air conditioning systems, fans, machine tools, garage door openers, etc. All designs meet the EIA dimensional standards. INTRODUCTION A motor capacitor, such as a start capacitor or run capacitor, is an electrical capacitor that boosts the current or reduce the power factor to an electric motor, such as air conditioners, water pumps, garage openers, or forced air heat furnaces. A round or oval dual run capacitor is used in some air conditioner compressor units to boost both the fan and compressor motors and reduce the power factor. Motor Start Capacitors: are commonly used in single-phase motors to boost the value of their starting torque. It is necessary that the start should take in a small fraction of time (seconds) with the input of a high reactive power. Power factor correction capacitors cells: they are used to reduce the power factor and harmonic filtration in industrial and commercial three-phrase electrical installations also can be used in large motor machines that can affect the rest of the installation during its operation, the range is 1 to Kvar, and in operating voltages from 0VA to 690VAC. The use of UGM power correction factor capacitors help in reducing substantially the electricity bill. Case: working voltage for sec. MECHANICAL SPECIFICATIONS Terminals: Marking: Phenolic or Thermoplastic case with a positive pressure safety vent. Designed to accept 1/ ; single, double and triple quick female connectors with solder lug option. Manufacturer identification, capacitance range, rated voltage, working frequency, maximum operating temperature, manufacture week; year, and UL marking. (Special marking available PROCEDURE FOR CAPACITANCE AND POWER FACTOR MEASUREMENT The capacitance and power factor of AC motor start capacitors are calculated by applying 60 Hz, rated voltage to the capacitor and recording, from the circuit below, the voltage within seconds, the current within 3 seconds, and the wattage within seconds. I = CURRENT (A) W = POWER (W) I W RMS VOLTAGE (V) F F=60 Hz CAPACITOR UNDER TEST (µf) CAPACITANCE AND POWER FACTOR ARE CALCULATED WITH THE BELOW EQUATIONS: Due to its advantages like size and high capacitance value, the motor start capacitor is the best capacitor for this type of application. Once the motor has been started, the capacitor should be disconnected from the circuit. The capacitor elements are made out of aluminum foil separated by layers of impregnated paper. on request). AGENCY APPROVALS - CQC. There are certificates, in example : CQC , CQC , ETC - UL File No. E30 (certified under new standard UL 10 applicable to May 1st, 01 - VDE 0V Approval No: and V Approval No: 0016 and V Approval No: V Approval No: 001 and CSA LR 96-1 NG capacitors meet the requirements of the following international standards: IEC-60-, EIA RS-63-B, UL 10, UL 310, directive RoHS C = I X 10 6 PF = W X 100 TT fv VI C = Capacitance V = Volts (Vac) I = Corrent (A) W = Power (W) f = Frequency (Hz) PF = Power Factor TT = VOLTAGE RATING The rated voltage of the capacitor must be greater than or equal to the average voltage

5 A.C. MOTOR START across the capacitor terminals during the motor starting cycle. This is not necessarily has applied voltage to the total time of one cycle. The duty cycles for the normal performance of VENT TEST MECHANICAL CHARACTERISTICS PLASTIC SIZE CHART the same as the motor line voltage. In addition, the cut-off voltage rating of the capacitor must Type I and Type II are in accordance with the standards in EIA RS-63-B. Capacitors shall be capable of releasing any excessive internal pressure without violent CASE SIZE DØ F L be greater than or equal to the maximum expulsion of capacitor element or cover or (36.0) 0.00 (1.0).0 (69.) voltage attained across the terminals of the capacitor in actual service. The maximum recommended cut-off voltages for the six standard voltage ratings are as follows: SAFETY Because the watt-second value of these capacitors is high, precautions should be taken emission of flame, when rated AC RMS voltage 60 Hz is applied continuously to a capacitor. Care should be taken to shield the capacitor from observers to prevent injury. 1.3 (36.0) 0.00 (1.0) 3.3 (.) 1.1 (6.0) (16.00) 3.3 (.) 1.1 (6.0) (16.00).3 (111.1) Rated Voltage Maximum Voltage during the testing and application of these devices. Discharge resistors should be specified ACCELERATED LIFE TEST 0.9 ± 0.00 (6.3 ± 0.10) (RMS) (RMS) FREQUENCY These capacitors are engineered for 60 Hz application but may be operated between Hz and 66 Hz without damage provided that voltage limitations stated above are observed. (For other variations in frequency, contact NG). CAPACITANCE RATING when there is a possibility of a residual charge left on the capacitor or to protect contacts. Misapplication, such as exceeding design limits or applying continuous AC voltage, may result in destruction of capacitors. CASE INSULATION TEST The capacitors shall be capable of withstanding the application of 100 volts AC RMS 60 Hz for seconds between the terminals and a metal foil tightly surrounding the lateral surface of the plastic case or insulating sleeve without breakdown or flashover. Capacitors shall be capable of withstanding life test conditions per EIA 63-B in a 6 C ±3 C ambient at rated sinusoidal voltage and frequency with current limiting and discharge resistors. A resistance equivalent to approximately 10% of the capacitor impedance shall be connected in series with each capacitor and a resistor of approximately 1000 ohms shall be connected in parallel with each capacitor. Life test shall be conducted in a test chamber with capacitors separated by at least 1 inch of air and with sufficient circulation so that the ambient temperature remains within the above temperature limits and does not vary more than 1 C. Also, capacitors shall not be exposed to direct radiation from heating elements. Test 0.03 (1.) D F 0.3 (9.0) L / (+0.0 / -0.6) ±0.00 D ±0.00 (±0.0) (±0.0) F The capacitance is chosen to give the necessary starting torque to the motor. The minimum capacitance value is the minimum designed capacitance. The maximum capacitance is defined by the tolerance chosen. voltage is applied to the capacitor resistor combination. At the conclusion of the life test, at room temperature, the capacitance shall not differ from the initial measured value by more than ±% and the power factor shall not exceed 0%. 0.3 (9.) 0.1 (1.) CASE 1 & CASE & DIMS: in (mm) DUTY CYCLE The duty cycle should be calculated for each application. It is the ratio of the time the capacitor

6 A.C. MOTOR START PHENOLIC SIZE CHART CASE SIZE A B C D (36.0) 0.00 (1.0).0 (69.) See NOTE 1.3 (36.0) 0.00 (1.0) 3.3 (.) 1.1 (6.0) (16.00) 3.3 (.) (.9) 1.1 (6.0) (16.00).3 (111.1) (.9) 6.06 (.3) 0.1 (.3) 3.3 (.) 0.3 (.9).06 (.3) 0.1 (.3).3 (111.1) 0.3 (.9) HARDWARE ACCESSORIES PHENOLIC END CAP FOR CASE A B C D 1, & (36.0) 1.1 (31.) (.6) & 1.1 (6.0) (0.9) 1.6 (3.) (.9) 6 &.06 (.3) 1.66 (.0) 1.1 (3.6) 0.3 (.9).6 (6.0).366 (60.09).1 (6.33) 0. (1.31) LOCA TING PIN (FOR "U" TYPE AT 10 ) 0. (19.6) 0.3 ± (9. ±0.0) D R=0.06 (1.).6 (6.0) 0.1 (.3).3 (111.1) 0. (1.31) DIM: in (mm) DIM: in (mm) TOL: (0.) SLOT FOR T TYPE (FOR "U" TYPE 10 FROM T LOCATION) C B A Ø=9. (0.3) ±0.0 (0.003) D Ø=9. (0.3) ±0.0 (0.003) PLASTIC END CAP FOR CASE A B C D General notes: All capacitors are available larger case sizes than indicated in the chart. NOTE: This dimension is 0.00 (.03) but the center line of the 0.3 (9.) diameter protection is on the opposite side of the center line of the case from what is shown. PLASTIC CASE WITH MOUNTING STUD C B A Case 1 & Case & MOUNTING BRACKET FOR PLASTIC & PHENOLIC C B A 1 & 1.3 (36.0) 1.3 (3.) 1.00 (31.0) & 1.1 (6.0) 1.10 (3.) 1.9 (0.0) (.9) DIM: in (mm) TOL: (0.) (.9) 0.39 ± 0.0 (10.0 ± 0.0) FOR CASE F G I J (6.9) (.).0 (6.) 1. (36.0), & (9.6) 1.3 (.00) (.0).06 (3.00) 3,, &.0 (119.0).0 (0.).10 (106.0) (.3) DIM: in (mm) TOL: (0.3) CASE 1 & CASE & DIMS: in (mm) General notes: All capacitors are available in larger case sizes than indicated in the chart. All capacitors are available with M-1. x 10.0mm mounting stud. Standard sizes are 1, and. Mounting hardware, wire terminals, and discharge resistor available upon request. 9

7 A.C. MOTOR START PLASTIC SIZE / RATING CHART PLASTIC SIZE / RATING CHART TYPE I MAX START CAPACITOR (EIA) VOLTAGE CAPACITANCE VALUE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE TYPE II MAX START CAPACITOR (EIA) SMALLEST CASE SIZE ACCORDING TO EIA RS-63-B VOLTAGE CAPACITANCE VALUE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE

8 A.C. MOTOR START PHENOLIC SIZE / RATING CHART PHENOLIC SIZE / RATING CHART TYPE I CAPACITOR (EIA) VOLTAGE CAPACITANCE VALUE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE TYPE II CAPACITOR (EIA) VOLTAGE CAPACITANCE VALUE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE CASE SIZE

9 A.C. MOTOR RUN PART NUMBERING SYSTEM 60= PLASTIC CASE 61= PHENOLIC CASE CLASSIFICATION A=TYPE 1 B=TYPE CASE SIZE PH(1,,,, 6,, ) & PL (1,,, ) TERMINAL TYPE S= SINGLE BLADE D= DOUBLE BLADE T= TRIPLE BLADE (ONLY FOR SIZES,, 6, & ) WORK VOLTAGE 11= 110 V = 0 V 1= 1 V = 0 V 16= 16 V 33= 330 V MINIMUM CAPACITANCE EXAMPLES 3 µf IS REPRESENTED AS µf IS REPRESENTED AS µf IS REPRESENTED AS /61 B 1 D N N CA TOLERANCE A= % E= -0% + % P= -0% + 3% B= -0 +1% F= -0% + 1% R= -0% + 16% C= -0 +1% N= -0% + 0% OR ±10% S= -0% + % ACCESSORIES A= WIRE HARNESS R= RESISTOR (1K W) B= MOUNTING BRACKET C= INDIVIDUAL BOX N= NO ACCESSORIES MARKING TYPE NG= NUEVA GENERACION 01-99= SPECIAL The A.C. MOTOR RUN are manufactured with a dielectric material that consists of two sheets of polypropylene film. Each one with a thin layer of vacuum deposited metal on one side. Metals are selected according to final application and can be either aluminum/zinc or zinc. Both films are acting as electrodes in the capacitor but; because this metal is just a few hundred angstroms thick, it has a very limited current carrying capability at any single point in the dielectric. To compensate for this limitation, the entire edge of each electrode is bonded by a metallized endspray that has a relatitively high current carrying capability. The endspray serves as the termination point for the internal connections of the capacitor. This construction minimizes the current at any single point of the electrode. The current capability is enhanced by soldered or welded end terminations. These capacitors are self-healing, a property of the metallized film to restore itself to an operating condition when a dielectric breakdown occurs during operation. The thin metal layer around the fault point will act like a low current carrying fuse. Under a fault condition the current will evaporate the metal around the fault point and clear the fault. This is accomplished by special frame work of the film with a specific ohmic resistivity and low melting point temperature the evaporation of the electrode will result in a capacitance loss that is virtually unmeasurable. All films for capacitors have particularly low dielectric losses, high level of insulation and dielectric strength. These capacitors are provided with an internal protective device to prevent case rupture under capacitor fault conditions at specified levels of voltage and fault current. The internal protector is a pressure sensitive interrupter and the dielectric medium is made of vegetable oil. The kind of enclosure can be oval or round. Run capacitors: Run capacitors are designed for continuous duty, and they are energized the entire time the motor is running. Run capacitors are rated in a range of 1-99 µf with voltage classifications of 0VAV to 660VAC. Single phase electric motors need a capacitor to shift the current in the winding, to simulate the operation of a two-phase motor and compensate the inductance of the winding. If the wrong run capacitor is installed, the motor will not have an even magnetic field, and this will cause the rotor to hesitate at those spots that are uneven. This hesitation can cause the motor to become noisy, increase energy consumption, cause performance to drop, and cause the motor to overheat. However, a motor will not be ruined just because a run capacitor is faulty. Dual run capacitors. A dual run capacitor supports two electric motors, such as in a large air conditioner unit with both a fan motor and a compressor motor in the outdoor heat pump. The dual capacitor has 3 terminals, labeled C or FAN or HERM for the common, fan, and hermetic (pressure/compressor) electric lines. 1

10 A.C. MOTOR RUN Dual run capacitors (shaped as round or oval) The mounting position of the capacitors will not NGM Capacitors shall be capable of stable change by more than % to +% of the +ºC are commonly used for air conditioning, to affect the operation of the interrupter. To ensure operation with decreased life at 110% of rated capacitance value. Capacitance measurements help in the starting of the compressor and proper operation, capacitors must be installed voltage at frequencies up to 66 Hz (Sinusoidal) shall be made on an AC bridge at a frequency the condenser fan motor and compensate the with a minimum of 0. inches (1. mm) of provided the case temperature does not of 60 Hz. inductance of the winding. Dual capacitors come in a variety of sizes, depending on microfarads (µf or MFD), such as 0 + MFD, and also the voltage. A 0Volt capacitor can be used in place clearance between terminals or cover and any external restriction. PERFORMANCE AND SERVICE LIFE exceeded the maximum rated case temperature. NGM Capacitors shall have rated life performance when operated within case temperature range Dissipation Factor The dissipation factor does not exceed 0.1% when measured at a frequency of 60 Hz and a case temperature of +ºC. of a 30Volt but not a 30 in place of a 0Volt. The microfarads must stay the same within % of its original value. An oval dual run capacitor could be used instead of a round capacitor, but the mounting strap should be changed to better fit the oval shape. Rated Life. NGM Capacitors are designed to have a life expectancy of 60,000 hours with an estimated survival of better than 9%. Their first year survival under rated operating conditions is designed to be greater than 99.%. specified. Operation at higher case temperature will result in reduced life. NGM Capacitors shall be capable of operating at a volt-ampere loading resulting from the combined effects of capacitance tolerance, frequency Leakage Current. When 11 VAC 60 Hz is applied between the shorted capacitor terminals and the bare case, the leakage current will not exceed the values shown on the following table: SAFETY PROTECTION. Degree of safety protection identified by one of three codes to be marked on the capacitor: (P) indicates that the capacitor type has been designed to fail in the open-circuit mode only and is protected against fire or shock hazard. Compliance is verified by the test. (P1) indicates that the capacitor type may fail in the open-circuit or short-circuit mode and is protected against fire or shock hazard. (P0) indicates that the capacitor type has no specific failure protection. The useful life of a capacitor will be shortened by exceeding the rated voltage and temperature limits. Acceleration effects of temperature and voltage are now under extensive study. The next graphics show the variation of the life regarding to the voltage and the temperature. 00% 190% 10% 160% 10% 10% 130% % OF LIFE 10% 110% 90% 0% 0% 60% 0% 0% 30% 0% 00 LIFE vs TEMPERATURE DEGREES C LIFE vs VOLTAGE variations, voltage and harmonics not exceeding 130% of the volt-ampere loading calculated at rated capacitance and at rated 60 Hz (sinusoidal) voltage in an instantaneous event provided rated case temperature is not exceeded. High transients of voltage, frequency, temperature, or any combination of the three may be encountered in some applications. Therefore, complete information pertaining to their magnitude, duration and frequency should be supplied to NGM for our recommendations as to the proper capacitor for the particular application. NGM Capacitors shall be capable of being mounted in any position under any of the rated conditions, electrical and environmental. NOMINAL CAPACITANCE (µf) LEAKAGE CURRENT (µa) up 10 VOLTAGE TEST Between Terminals. Capacitors are capable of withstanding the applications of 1. times rated alternating voltage for a period of 1 second at +ºC. Capacitors can be discharged through a 10,000 ohm resistor to limit the current. Terminals to Case. Capacitors are capable of withstanding the application of two times the rated alternating voltage plus 1000 volts for a period of 1 second at +ºC. Alternate tests to those outlined above may be conducted at direct Internal Interrupters when the customer requires 0 00 Capacitance and Tolerance. The capacitance of voltage equal to the peak alternating voltage. a protection system in the capacitors, NGM uses two different types of interrupters; a mechanical 30 % OF RATED 300 LIFE 0 00 all capacitors is within the specified tolerance limits of the nominal rating when measured Surge Voltage. The maximum peak transient interrupter in metal case designs impregnated with oil and for dry capacitors NGM has an electrical interrupter using segmented film % OF RATED VOLTAGE at a temperature of +ºC. When measured at the operating case temperature limits, the capacitance of these capacitors will not surge voltage will not exceed 31% of the nominal 60 Hz rms voltage. Accelerated Life Test. The accelerated life test 1

11 A.C. MOTOR RUN may be performed by capacitor users to confirm CERTIFICATIONS AND APPROVALS Self-clearing metallized polypropylene film ELECTRICAL TESTING life expectancy of the units. The following procedure details this specific test: SERIES AGENCY APPROVALS VOLTAGE [VAC] No FILE 100% end of line tested 100% serialized and end of line data captured 96% reliability at 60,000 hours of equivalent These capacitors are designed to meet performance testing outlined in EIA-6 standard 1. Capacitance and dissipation factor are measured prior to life testing.. Capacitors will withstand a test of 1. times the rated voltage at 60Hz between the terminals for a period of,000 hours at 0ºC. 3. Upon completion of the test, the capacitance and dissipation factor will be measured at a temperature of +ºC. The capacitors shall be considered to have passed the life test if none of the following has occurred: A. Permanent short circuit between terminals or between terminals and case. B. Continuous or intermittent open circuit. C. Change in capacitance of greater than 3%. D. An dissipation factor bigger than 0.1%. Not more than 1 failure in units will be permitted. This life test will be conducted in a test chamber with capacitors separated by at least 1 inch of air and with sufficient circulation so that the ambient temperature does not vary by more than ±3ºC. The power supply shall be 60 Hz and should be free of distortion (% maximum). Room Temperature Accelerated Life Test. A similar test can be performed at room 3P 3P 39P 31P y 319P 33 (PCEM cells ) P (segmented film) UL and CUL To 660 E90 30 E90 VDE 0 E90 0 E90 CE 10 TO 660 N/A UL and CUL To 600 E90 CE To 600 N/A UL To 660 E90 CE To 660 N/A UL To 0 E90 CE To 0 N/A UL and CUL 10 To 600 E90 CSA 10 To CE 10 To 600 N/A UL and CUL To 0 E90 CE To 0 N/A UL and CUL To 0 E130 CE To 0 N/A UL 10 a 0 E130 VDE and CE 0 HA1013 Technical standards of reference to design and evaluate the performance of the NGM AC Capacitors: EIA-6, IEC 60, UL 310, UL 10, C. No.190 and IEC 6031 NGM Capacitors are RoHS compliant. Reference to the Directive 00/9/EC NGM Capacitors are REACH compliant. WET METAL CASE FEATURES run time WET METAL CASE APPLICATIONS The WET METAL CASE A.C. MOTOR RUN are designed to be used in various types of applications like electric motors and HID ballasts. They are used as part of the current limiting circuit for power factor correction, refrigeration equipment, etc. The A.C. capacitors provide direction by shifting the current in the windings so that the motor simulates the operation of a two-phase motor. These motor run capacitors are designed specifically to be used with permanent splitphase capacitor motors in swimming pool, whirlpool and spa applications where strict form and fit restrictions are required. and UL10. Test programs are run continuously at NG and at third party laboratories to monitor production and for design improvements. These tests confirm reliable performance of NG capacitors used within rated conditions. Ongoing tests include: accelerated life, over voltage, mechanical, terminal to terminal voltage, and terminal to case voltage tests. MARKING Manufacturer s name, trade name, trademark or file number The date or other dating period of manufacture A distinctive catalog number or the equivalent The capacitance in microfarads The voltage rating The frequency in Hertz The temperature rating when the capacitor is rated over 0 C (1 F) The maximum fault current The capacitor shall be additionally marked Internally Protected or Protected Recognition Component Marking Only those components, which actually bear the Marking, should be considered as being covered under the Recognition Program temperature. The capacitors are operated at 13% of rated voltage for a period of 10 hours Maximum Fault current 10,000 [A] instead of the,000 prescribed above. Passing Internally Protected (Pressure Interrupter) criteria will be same as in the accelerated life Meets all EIA standards and UL10 test. Integral mounting options available for easy installation 60,000 hours of operational life 19

12 ELECTRICAL SPECIFICATIONS WET METAL CASE Capacitance Range From 1 to 99 µf Voltage Range Capacitor Tolerance: 0, 30,0, 0 and 660 Vac. Other voltages upon request 6% Standard. Other tolerances upon request WET METAL CASE MECHANICAL ESPECIFICATIONS / MAXIMUM CAPACITANCE PER ROUND CAN Diameter Can MAXIMUM CAPACITANCE PER CAN [µf] Can Height 0 Vac in mm [Vac] [Vac] [Vac] [Vac] [Vac] 0.1 ±0.06 in 0.6 ±1. mm ±0.06 in D ±1. mm Dissipation Factor: 0.1% at 60 Hz and C, 1% at 1,000 Hz and C Operating Temperature: Insulation Resistance -0 C +0 C. Other temperatures upon request. 00 M Ohms per µf in 19.0 mm 100% end of line tested: 100% serialized and 100% end of line data capture: Terminal to Terminal = 1.1x[1. x VAC (rated)] as a DC voltage Terminal to Case = 1.1x[ x VAC (rated) + 1 KVAC] as a DC voltage Capacitance measured at 1 KHz and C ± C D.F. measured at 1 KHz and ± C Capacitance measured at 1 KHz and C ± C D.F. measured at 1 KHz and ± C Capacitance end of life is = -3% loss of capacitance Ø 1 3/ [.mm] (M) ±0.06 in H ±1. mm 0.0 in 1. mm MAX. PART NUMBERING SYSTEM P 0 H 3 M N X NG SERIES. Identifies the basic capacitor design CAPACITANCE. Expressed in picofarads. The first two digits are the significant figures. The third digit is the number of zeros to follow. The letter D indicates 1/ µf for capacitors 10. µf and above. For example:. µf =, 1. µf = 1D and 30 µf = 306 CAPACITANCE TOLERANCE W = ±3% H = ±6% K = ±10% J = 0%-6% Y = 0%+10% L = ±% VOLTAGE RATING = 0 VAC = 0 VAC 33 = 330 VAC 3 = 30 VAC = 0 VAC = 0 VAC 66 = 660 VAC BASE CODE A =.16 x1.31 OVAL C =.906 x1.906 OVAL D = 3.66 x1.96 OVAL M = 1 3/ ROUND N = ROUND P = 1/ ROUND NOMENCLATURE BREAKDOWN MATERIAL CAN N = Tin plated steel A = Aluminum P = Painted steel CASE HEIGHT First digit expressed in inches and the second expressed in number 1/ EXAMPLE: 30 = 3 33 = = 3. 3 = 3. Relates to Customer name NG is standard ACCESSORIES A = Screw and resistor B = Plastic boot C = Screw and ground lug terminal D = Stud can, rubber boot and harness F = Heat Shrink Sleeve G = Ground lug R = Resistor S = Stud Can W = Bracket X = without accessories Y = Screw, Resistor and Ground lug Z = Individual box TERMINAL 3 = 1/ Triple QCT = 1/ Quadruple QCT = 1/ Combinations (DOUBLE, TRIPLE, QUADRUPLE) = 1/ Forked Solder Lug QCT Ø.0 [0.mm] (N) Ø. [63.mm] (P) 3/ / / / / / / / / / / / ±0.03 in B ±0.6 mm 1

13 WET METAL CASE OVAL 0.1 ±0.06 in 0.6 ±1. mm in L mm in B mm B ± 0.03 in ±0.6 mm MECHANICAL ESPECIFICATIONS / MAXIMUM CAPACITANCE PER OVAL CAN 0. in 19.0 mm Commercial Size in MAXIMUM CAPACITANCE PER CAN Can Height 300 [Vac] 30 [Vac] 0 Vac 0 Vac mm 0.0 in 1. mm MAX ± 0.06 in H ±1. mm 1 ¼ [31. mm] (30. x.) (1.1 x.06) (A) ± 0.03 in L ± 0.6 mm PART NUMBERING SYSTEM 1 ¾ [. mm] (. x 1.) (1.06 x.06) (C) [0. mm] (. x 90.) (1. x 3.6) (D) P 10 H N 31 A NG SERIES. Identifies the basic capacitor design. 3P Rounds and 3P ovals CAPACITANCE. Expressed in microfarads for the compressor section, for example: 0 = 0 µf, = µf CAPACITANCE Expressed in microfarads for the Fan section, for example: 0 = µf, 1Z = 1. µf. D =. µf CAPACITANCE TOLERANCE W = ±3% H = ±6% K = ±10% J = 0%-6% Y = 0%+10% L = ±% NOMENCLATURE BREAKDOWN VOLTAGE RATING = 0 VAC = 0 VAC 33 = 330 VAC 3 = 30 VAC = 0 VAC = 0 VAC 66 = 660 VAC CASE HEIGHT First digit expressed in inches and the second expressed in number 1/ EXAMPLE: 31 = = 3. BASE CODE N = ROUND P = 1/ ROUND C = 1 3/ Oval D =.0 Oval MATERIAL CAN N = Tin plated steel A = Aluminum P = Painted steel Relates to Customer name NG is standard, the 1 the digit is used when the customer requires an accessories TERMINAL 3 = 1/ Triple QCT = 1/ Quadruple QCT = 1/ Combinations (DOUBLE, TRIPLE, QUADRUPLE) = 1/ Forked Solder Lug QCT 3

14 WET METAL CASE DUAL WET METAL CASE DUAL MAXIMUM CAPACITANCE PER ROUND CAN / MECHANICAL SPECIFICATIONS MAXIMUM CAPACITANCE PER OVAL CAN / MECHANICAL SPECIFICATIONS MAXIMUM CAPACITANCE PER CAN [µf] MAXIMUM CAPACITANCE PER CAN Diameter Can Can Height 0 Vac in mm [Vac] [Vac] [Vac] [Vac] [Vac] Commercial Size in Can Height 300 [Vac] 30 [Vac] 0 Vac 0 Vac mm Herm [µf] Fan [µf] Herm [µf] Fan [µf] Herm [µf] Fan [µf] Herm [µf] Fan [µf].0 [0.0 mm] 3 1/ / / ¾ [. mm] (. x 1.) (1.06 x.06) / [63. mm] 3 / / To determinate the size of the round can, add both capacitances (Capacitance Herm + Capacitance Fan). For example a dual capacitor rated at 0+10µF/0 Vac = 60µF/0 Vac and it can use the can P3 (Ø. x 3. height). 0.1 ±0.06 in 0.6±1. mm (3X) D ±0.06 in ±1. mm Ø [0. mm] (. x 90.) (1. x 3.6) 0.1 ±0.06 in (X) 0.6 ±1. mm in B mm in L mm ± 0.03 in B ±0.6 mm 0. in (3X) 19.0 mm 0. in (X) 19.0 mm 0.0 in 1. mm MAX 0.0 in 1. mm MAX ±0.06 in H ±1. mm ±0.06 in H ±1. mm ±0.03 in B ±0.6 mm ± 0.03 in L ± 0.6 mm

15 DRY APPLICATIONS ELECTRICAL SPECIFICATIONS (for Round Phenolic and Plastic Cans) NG dry A.C. motor run capacitors are designed to be used in various types of applications like electric motors and HID ballasts. They are used as part of the current limiting circuit for power factor correction. The A.C. capacitors provide direction by shifting the current in the windings so that the motor simulates the operation of a two-phase motor. These motor run capacitors are designed specifically to be used with permanent split-phase capacitor motors in swimming pool, whirlpool, and spa applications where strict form Capacitance Range: 1 to 130 µf Capacitance Tolerance: ± 3%, ±%, -% + 10%, ±10 % Voltage Range: 10 VAC to 0 VAC -0 ~ + 0 C (-0 ~ 1 F) (Standard) Operating Temperature: -0 ~ + C (-0 ~ 1 F) (under special requests) -0 ~ + 90 C (-0 ~ 19 F) Dissipation Factor: Rated Frequency: Dielectric Strength: 0.1% maximum at C, 60 Hz 0, 60 HZ Terminals to case: Capacitors shall be capable of withstanding the application of x rated ac voltage plus 1,000 volts for one second. Between terminals: Capacitors shall be capable of withstanding the application of 1. x rated ac voltage for one second. and fit restrictions are required. ELECTRICAL SPECIFICATIONS (for Plastic Boxes) ELECTRICAL TESTING Capacitance Range: 1 to µf (Up to 3 µf under 0 VAC) Capacitance Tolerance: ± 3%, ±%, -% + 10%, ±10 % NG dry motor run capacitors are designed to meet performance testing outlined in the EIA- 6 standard. Test programs are run continuously at NG and at third party laboratories to monitor production and for design improvements. These tests confirm reliable performance of NG capacitors used within rated conditions. Ongoing tests include: accelerated life, over voltage, mechanical, terminal to terminal voltage, and Voltage Range: Operating Temperature: (under special requests) Dissipation Factor: Rated Frequency: Dielectric Strength: Higher voltages without UL recognition 10 VAC to 0 VAC -0 ~ + 0 C (-0 ~ 1 F) (Standard) -0 ~ + C (-0 ~ 1 F) -0 ~ + 90 C (-0 ~ 19 F) 0.1% maximum at C, 60 Hz 0, 60 HZ Terminals to case: Capacitors shall be capable of withstanding the application of x rated ac voltage plus 1,000 volts for one second. Between terminals: Capacitors shall be capable of withstanding the application of 1. x rated ac voltage for one second. terminal to case voltage tests. ROUND PLASTIC SIZES FEATURES Non-corrosive, flame-retardant UL 9V- Meets all EIA standards Integral mounting options available for easy MARKING trade name, or trademark The catalog number or the equivalent VOLTAGE 0, 0 & 300 Vac 330 & 30 Vac 00, 0 & 0 Vac 0 Vac Capacitor Height Commercial Size in mm C. Max. (µf) C. Max. (µf) C. Max. (µf) C. Max. (µf) 1.1 (30mm) (0) (36.0mm) (1N) (N) installation The capacitance in microfarads (uf) 1.1 (6.0mm) (N) ,000 hours operational life Voltage rating (N) Self-clearing metallized polypropylene film Automated assembly for consistent results The frequency in HERTZ Temperature rating *The above table is based on operating temperaturas of 0C. *Higher temperatures will require larger case sizes than shown Light weight and cost effective Date

16 ROUND PHENOLIC SIZES Commercial Size 1.3 (36.) 1.1 (6.0) code VOLTAGE DIAMETER HEIGHT in mm in mm 0, 0 & 300 Vac 330 & 30 Vac 00, 0 & 0 Vac 0 Vac C. Max. (µf) C. Max. (µf) C. Max. (µf) C. Max. (µf) 03 (1R). 69. (1R) (R) (R) (3R) (3R) (R) (R) (R) (R) (.3) 03 (6R) (6R) (R) (R) (6.0) 006 (R) (R) Potting: Polyurethane Resin *The above table is based on operating temperaturas of 0C. *Higher temperatures will require larger case sizes than shown L F PART NUMBERING SYSTEM Product line : AC Metalized Polypropylene Capacitors = Plastic Box Capacitor Capacitor Type A = General Application B = Small Electric Motors C = Lighting D = Refrigeration E = Special Temperature P = Protected Presentation T= Thermoplastic Case C= Phenolic Case F= With Shrinkable Tubing R= Rectangular Case S= Waxed Dipped 0= Bare Capacitor Plastic Case Size 0 = Ø 30.0 mm - 6 mm Height 1 = Ø 36. mm mm Height = Ø 36. mm -. mm Height = Ø 6.0 mm -. mm Height = Ø 6.0 mm mm Height Phenolic Case 1 = Ø 36. mm - 0 mm Height = Ø 36. mm - 6 mm Height 3 = Ø 36. mm mm Height = Ø 6.0 mm - 6 mm Height = Ø 6.0 mm mm Height 6 = Ø. mm - 6 mm Height = Ø. mm mm Height = Ø 6.0 mm mm Height Plastic Box Case 1,, 3,, 6,,, 9, A, B, D, E, F, G, H, J, L, S, M See Size Rating Chart For Dimensions NOMENCLATURE BREAKDOWN / A T /C K A NG / 00 Working voltage = 0 3 = 30 = 0 = 0 33 = = 30 = 0 Others Cap. Tolerance C = ± 3% J = ±% U =-%+10% K = ±10% A = ±1% B = +% -1% D = ±% H = ±6% S = -0% +10% M = ±0% E = Special Capacitance value First three numbers are significant numbers and the fourth is the multiplier. Examples: 1. µf It is represented as 01 µf It is represented as µf It is represented as 0100 Where multiplier are: 0 = 1 = = = Relates to Customer name NG is standard 00= Standard or Customer ID Type of terminal for series A = Double Quick Connector (Upon request) B = Wire Leads Gauge # 1 C = Wire Leads Gauge # 0 D = Quadruple Quick Connector (Upon request) E = Single Quick Connector G = Triple Quick Connector H = Hook up wire gage # I = Hook up wire gage # 0 J = Hook up wire gage # 1 T=Harness Type of terminal for series 0 = W/O TERMINALS A = HOOK UP WIRE GAGE # 0 B = CABLE GAGE # 1 C = CABLE GAGE # 0 D = CABLE GAGE # 16 F = ¼ FASTON TERMINAL (SINGLE) G = 3/16 FASTON TERMINAL (SINGLE) H = CABLE GAGE # J = HOOK UP WIRE GAGE #1 K = ¼ FASTON TERMINAL (SINGLE AND DUAL) L = ¼ FASTON TERMINAL (DOUBLE) M = 3/16 FASTON (DOUBLE) S = HOOK UP WIRE GAGE # T = HARNESS D ±

17 SQUARE BOX DRY CAPACITOR POWER FACTOR CORRECTION AND HARMONIC FILTERS CAPACITOR CELLS PLASTIC BOX SIZE / MECHANICAL SPECIFICATIONS CONSTRUCTION Each three-phase capacitor is furnished Commercial Size VOLTAGE MECHANICAL DIMENSIONS FOR PLASTIC BOXES L H W F 0,0 & 300 Vac C. Max. [µf] 330 & 30 Vac C. Max. [µf] 00,0 & 0 Vac C. Max. [µf] 0 Vac C. Max. [µf] Description # (36.) 0.9 () 0. (1) 0.39 (10.1) Mounting Ear # (36.) 0.9 () 0. (1) 0.39 (10) Mounting Ear # 1.1 (36.6) 1.0 (6) 0. (1.6) N/A No Mounting Ear # 3 1. (36.) 1.09 (6.1) 0. (1.6) 0.36 (6) Mounting Ear # (0.0) 1.0 (.3) 0. (.) N/A. 1. No Mounting Ear # (3.0) 1. (31.9) 0. (.3) N/A 11. No Mounting Ear # (3.0) 1. (31.9) 0. (.3) N/A 11. No Mounting Ear #.9 (.0) (3.0) (3.) 0.3 (.9) Mounting Ear #.9 (.0) (3.) (3.) 0.3 (.9) Mounting Ear #. (.) (3.0) (3.1) 0.3 (.9) Mounting Ear #.9 (.0) 1.63 (1.) 1.10 (9.0) 0.3 (.9) Mounting Ear #.9 (.0) (0.9) 1.10 (9.0) 0. (.) Mounting Ear #.9 (.0) (0.9) 1.10 (9.0) 0. (.) Mounting Ear Metalized polypropylene capacitors manufactured by Nueva Generacion Manufacturas (NGM) offer improved performance and proven reliability in applications requiring power factor correction or harmonic filtering. Metallized polypropylene film is used for its ability to operate at low temperatures and minimal loss of capacitance over the life of the cell. Encapsulated by a thermal setting polymer resin, excellent heat dissipation is achieved. In the event of a fault, three-phase pressure sensitive interrupters disconnect all three phases effectively taking the capacitor out of the circuit. with a U.L. recognized, pressure sensitive interrupter. The interrupter will disconnect all three phases at the same time to maintain a balanced circuit Capacitors are contained in hermetically sealed metal cans to prevent atmospheric contaminants from reducing the useful life The dielectric material exhibits a loss of less than 0. Watts per KVAR Encapsulation medium shall be a thermosetting polymer resin, which allows out gassing to engage the pressure interrupter. Nominal design life is 0 years Individual capacitor cells are covered by a - year limited warranty All capacitor cell terminations are threaded # (39.1) 1.19 (30.) 0.6 (1.9) 0.1 (.) Mounting Ear # (3.9) 1.1 (30.1) 0. (1.) 0.19 (.) Mounting Ear A 1.9 (36.0) 1.0 (.3) 0. (1.6) 0.13 (.6) Mounting Ear B 1. (.09) (.) 0.33 (1.16) 0.1 (.). 3.. Mounting Ear D.10 (3.0) 1.60 (3) 0.0 (.10) 0.30 (.) Mounting Ear D.10 (3.0) (30.) 0.0 (.10) 0.30 (.) Mounting Ear E.91 (.) 1.30 (3.) 0.99 (3.6) N/A No Mounting Ear F.10 (3.0) 1.63 (1.1) 1.10 (9.) N/A No Mounting Ear FEATURES terminals for wire connection All three-phase capacitors are listed as cul Recognized, C.S.A., and CE CONSTRUCTION FEATURES Termination G 1. (3) 1.10 (9.) 0. (19) N/A 6 3 No Mounting Ear 1- NC-A threaded studs to ensure superior H 1.9 (9.) 1.3 (3.) 0. (.) 0.16 (.) 3.. Mounting Ear H 1.9 (9.) 1.3 (3.) 0. (.) 0.1 (.6) 3.. Mounting Ear J.9 (.0) (3.) (3.) 0.30 (.) Mounting Ear contact through compression. See figures -1 and -. J.9 (.0) (3.) (3.) 0.30 (.) Mounting Ear L 1.3 (39) 1.01 (30.) 0. (1.) 0. (.0) 6. 3 Mounting Ear L 1.3 (39) 1.01 (30.) 0. (1.) 0. (.0) 6. 3 Noryl Mounting Ear Cell Housing Constructed from a plated steel, the cell is hermetically sealed to prevent contamination. M 1.39 (39.1) (3) 0.6 (1.9) 0. (6.). 3 Mounting Ear S.303 (.) 0.66(1.9) 0.99 (3.6) 0.10(1.9) NA P/µF/ 30V.99 (.) 1.366(3.) 0.936(3.) 0.3 (.9) Mounting Ear valox ref.99 (.) (0.9) 1.10 (9.) 0. (.) Mounting Ear Individual capacitors are self-healing. Vacuum deposited conductors on a polypropylene dielectric act as electrodes in this process. Dielectric / Electrode Constructed of metallized polypropylene film - a self healing, low loss material. Results in low operating temperature and minimal loss of capacitance over the life of the cell. 31

18 POWER FACTOR CORRECTION CAPACITOR CELLS # WIRE MINIMUM TORQUE 0 IN-LBS RESISTOR #10 WIRE PERFORMANCE CHARACTERISTICS Ambient Temperature Range -0ºF to 11ºF (- 0ºC to 6ºC) DIMENSIONS Voltage Resistor (.0 Watt) k Ohms 0k Ohms 390k Ohms ±0.090 #1- NC-A Thds. Type 3.6 Operating Temperature Range -0ºF to 1ºF (- 0ºC to 0ºC) BASE DIMENSIONS H ±0.060 Figure -1: Cell Termination Connection 1 MINIMUM TORQUE 0 IN-LB RESISTOR Design Life Life expectancy of capacitor cells is 0 years within operating specifications. DISCHARGE RESISTORS MECHANICAL SPECIFICATIONS Dimensions in inches Tolerance is ±0.060 All dimensions in inches # WIRE Figure -: Cell Termination Connection Note: Three-Phase Construction Internally connected in a three-phase delta connection to ensure three-phase operation under all conditions and minimize external wiring. #10 WIRE Wire size shown is f or example only. Wire should be sized according to each application. Continuous Operation Up to 13% rated (nameplate) KVAR, including the effects of 110% rated voltage (11% KVAR), 1% capacitance tolerance and harmonic voltages over the fundamental frequency (60 Hz). Tolerance Capacitor cell KVAR tolerance is 0% to +%. Model Selection Tables 1 & provide a listing of our most commonly used capacitor cell ratings. Other rating available upon request. Table 1 should be used to select capacitors for applications requiring hardened cells where harmonics are expected. Using these capacitors assures maximum life. CAN SIZES AVAILABLE - POWER FACTOR CORRECTION CELLS CAN DIMENSIONS 30 Vac 0 Vac 0 Vac 0 Vac 600 Vac 660 Vac 690 Vac Lenght Width Height (in) mm mm mm 3. 69mm Height (mm).0 (A) (A) 1 (KVar) Max. (KVar) Max. (KVar) Max. (KVar) Max. (KVar) Max. (KVar) Max. (KVar) Max (C) (D) (E) (F) (G) (A) (A) 1 CAN SIZES AVAILABLE - HARMONIC FILTERING CELLS (C) (D) Three-Phase Pressure Interrupters U.L. Recognized device (10,000 amps fault current) to disconnect all three phases if a fault occurs thus preventing single phase operation. Table offers a wide array of standard capacitor cells for most Power Factor Correction applications. Case : Steel See mechanical dimensions in this table:.0 (E) (F) (G)

19 POWER FACTOR CORRECTION CAPACITOR CELLS NOTES: PART NUMBERING SYSTEM NOMENCLATURE BREAKDOWN 33 0X 3 A C D C X NG RELATES TO CUSTOMER NAME OR FOR SPECIAL PURPOSE PRODUCT LINE CELLS POWER (kvar) The first two digits are significant The third digit adds the following value: SCREW TERMINAL C = STANDARD I = METRIC SPECIAL FEATURES P= PAINTED X= STANDARD PRODUCT A = 0. kvar B = 0.33 kvar C = 0.90 kvar S =0.6 kvar X = 0.0 kvar 0 = 0.00 kvar EXEMPLO: 0S = 0.6 kvar 100 = kvar VOLTAGE [VAC] = 0 = 0 3 = 30 0 = 00 1 = 1 = 0 = 0 = 0 60 = 600 PHASE 1 = SINGLE PHASE 3 = THREE PHASE FILLED TYPE E = ECCOL D = DRY APPLICATION C = POWER FACTOR CORRECTION H = HARMONIC FILTERING HEIGHT OF CANS A = B = C =. D = 6 E = F =. G = 9.63

20 NGM (hereafter called Company), warrants to the purchaser that capacitors manufactured by the Company are free from defects in materials, workmanship and title from one year from date of shipment; and this warranty is conditional based on proper installation, use an maintenance. NO OTHER WARRANTIES ARE MADE, EITHER EXPRESSED OR IMPLIED (INCLUDING, WITHOUT LIMITATION WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE). PURCHASER RETAINS RESPONSABILITY FOR THE APPLICATION AND FUNCTIONAL ADEQUACY OF THE CAPACITOR. LIMITS OF LIABILITY. Under no circumstances will the Company be liable for consequential, incidental or exemplary demages; and the Company liability for any claim shall not exceed Purchaser s cost from the Company of specific capacitor(s) that generates such claim. Tel. + () 3 66 Fax. + () 3 3 Tezozomoc 39 Fracc. Ind. San Antonio Azcapotzalco México 060 DF