FILM COATING SYATEM Product Data

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Kellie York
7 years ago
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1 FILM COATING SYSTEM

2 FILM COATING SYATEM Product Data Contents Page R&D VGB-5F/10F/20F/40F 3 VGB-E Series VGB-40E/VGB-75E/VGB-150E/VGB-350E/VGB-60 5 VGW-C Poreless Coating....8 Auxiliary Machines...9 2

3 R&D VGB-5F VGB-10F VGB-20F VGB-40F SPECIFICATIONS Capacity Coating pan diameter Coating pan dimensions Coating pan rotation Coating pan power Airflow inlet air motor power Outlet air motor power Spray gun type VGB-5F 1-3-5kgs/batch Φ300mm/Φ380mm/Φ480mm 2/4.5/9L 6-30rpm 0.75Kw 500m 3 /hr 0.25Kw 0.37Kw Two way pressure spray gun Spray gun No. 1 Peristaltic pump power Inlet air filter model Outlet air filter model Dimensions Weight 0.03Kw H13 F x 900 x 1680mm 400kgs 3

4 R&D SPECIFICATIONS VGB-10F VGB-20F VGB-40F VGB-5F VGB-10F VGB-20F Capacity 10kg/batch 20kg/batch 40kg/batch Three drums for one machine 3/5/10 kg/batch 5/10/20kg/batch 20/40kg/batch Diameter of drum 500/520/610mm 520/580/680mm 720/850mm Speed-adjusting range of coating drum 6-30rpm 6-25rpm 4-21rpm Motor power of main machine 0.55Kw 0.75Kw 1.1Kw Regulating rang of hot air temperature Normal temperature ~ 80 VGB-40F Motor power of hot air machine 0.75Kw 0.75Kw 1.1Kw Motor power of exhaust machine 2.2Kw 2.2Kw 3.0Kw Motor power of vibration dust-cleaning device 0.37Kw 0.37Kw 0.37Kw Motor power of peristaltic pump 0.03Kw 0.03Kw 0.18Kw Overall dimension 970 x 880 x 1800mm 1000 x 950 x 1900mm 1120 x 1100 x 1840mm Weight 450Kg 500Kg 600Kg Diagram of coating principle 4

5 VGB-E Series Advanced Tablet Coating Plant VGB-40E VGB-75E VGB-150E VGB-350E VGB-600E Characteristics: Pan capacities available from 5-420L. R&D and high batch production models Explosion Proof Electrical Components and Drives Aqueous, Organic or Sugar coating HEPA Filtration System Exhaust Air Dust Collection System with self-cleaning filters WIP-CIP integrated automatic, high efficient cleaning system Stainless steel Autojet spray guns Validable control systems Soft Logic (PLC based) Automatic Discharge System Meets F.P.D (free of paint design) GMP/cGMP guidelines FAT, SAT, IQ/OQ documentation as optional 5

6 VGB-E Series VGB-40E VGB-75E VGB-150E VGB-350E VGB-600E SPECIFICATIONS VGB-40E VGB-75E VGB-150E Capacity 40kg/batch 75kg/batch 150kg/batch Coating pan diameter Ø 850 Ø 950 Ø 1200 Coating pan depth 705mm 780mm 1030mm Coating pan opening diameter Ø 380 Ø 482 Ø 600 Coating pan rotation 4-23rpm 4-23rpm 2-15rpm Motor of main machine 0.75Kw 0.75Kw 2.2Kw Motor of hot air cabinet 1.1Kw 1.1Kw 1.1Kw Motor of exhaust machine 3.0Kw 3.0Kw 5.5Kw Motor of peristaltic pump 0.18Kw 0.18Kw 0.18Kw Volume of solution tank/max 40/55L 40/80L 60/120L Fan capacity m3/hr m3/hr m3/hr Number of Spray Gun Dimension of main machine 1120 x 880 x1890mm 1200 x 985 x 2000mm 1570 x 1260 x 2310mm Dimension of hot air machine 1100 x 900 x 2340mm 1100 x 900 x 2340mm 1150 x 1100 x 2510mm Dimension of exhaust machine 780 x 720 x 1950mm 780 x 720 x 1950mm 915 x 800 x2030mm Main machine weight 650Kg 650Kg 750Kg Hot air machine weight 200Kg 200Kg 300Kg Exhaust machine weight 250Kg 250Kg 400Kg Power of hot air unit electric heating system 20Kw 20Kw 30Kw Steam pressure >0.4Mpa >0.4Mpa >0.4Mpa Steam air consumption 80kg/min 80kg/min 100kg/min 6

7 VGB-E Series SPECIFICATIONS VGB-350E VGB-600E Capacity 350kg/batch 600kg/batch VGB-40E VGB-75E VGB-150E VGB-350E VGB-600E Coating pan diameter Ø 1580 Ø 1580 Coating pan depth 1300mm 1900mm Coating pan opening diameter Ø 700 Ø 850 Coating pan rotation 2-11rpm 2-10rpm Motor of main machine 4.0Kw 5.5Kw Motor of hot air cabinet 2.2Kw 5.5Kw Motor of exhaust machine 7.5Kw 15Kw Motor of peristaltic pump 0.18Kw 0.18Kw Volume of solution tank/max 100/200L 220/300L Fan capacity /hr m3/hr Number of Spray Gun 4 6 Dimension of main machine 2000 x 1560 x 2570mm 2000 x 2140 x 2670mm Dimension of hot air machine 1610 x 1085 x 2710mm 1400 x 1400 x 2670mm Dimension of exhaust machine 1050 x 1000 x 2100mm 1250 x 1200 x 2200mm Main machine weight 1500Kg 2500Kg Hot air machine weight 500Kg 800Kg Exhaust machine weight 600Kg 800Kg Power of hot air unit electric heating system 50Kw 60Kw Steam pressure >0.4Mpa >0.4Mpa Steam air consumption 200kg/min 400kg/min Advantages Coat any size any shape with any kind of coating process High speed with short process time Repeatability and lot uniformity Baffles High mixing efficiency with gentle product handling Excellent drum access and handling Perforated pan, with electronical holes polishing Spray nozzle arm pulls out & swing to the side Fast charging & discharging system Unser-friendly touch screen panel, Control system Maximized cgmp design and use Excellent CIP-WIP clean ability Full welded housing construction in Wall or in Room model upon client s request Quick nozzle maintenance 7

8 VGW-C Poreless Coating SPECIFICATIONS VGW-10C VGW-75C VGW-150C VGW-350C Capacity 10Kg/batch 75Kg/batch 150Kg/batch 350Kg/batch Speed-adjusting range of film coating drum 6-30rpm 4-19rpm 3-15rpm 2-11rpm Motor power of main machine 0.55Kw 1.5Kw 2.2Kw 4.0Kw Temperature-regulating range of hot air Filtration accuracy of hot air Motor power of hot air machine 0.75Kw 0.5µm(100000grade) 1.1Kw 1.1Kw 2.2Kw Motor power of exhaust machine Motor power of vibration dust-cleaning device Motor power of peristaltic pump 3Kw 3Kw 5.5Kw 7.5Kw 0.37Kw 0.37Kw 0.37Kw 0.37Kw 0.18Kw 0.18Kw 0.18Kw 0.18Kw Overall dimension (mm) 1000 x 1500 x x 1900 x x 2200 x x 2500 x 2271 Weight 560Kg 700Kg 1100Kg 2000Kg Working Principles: The tablet cores(micro-pills, small pills or plain tablets)to be film coated make continuous complicated orbital motion within a closed rotating drum under the action of a streamline guide plate. Controlled by computer and according to the optimum technological parameters, they are automatically sprayed with film coating medium while hot air under a negative pressure is led in from one side of an air distributing pipe at the center of the drum, clean hot air penetrates through the tablet core layers and is discharged after being collected to the other side of the air distributing pipe by a pore duckbill-shaped(or oval)air paddle embedded in the tablet core layers, so that the film coating medium sprayed on the surface of tablet cores will dry rapidly and evenly, thereby forming a layer of solid, compact, neat and smooth surface film. 8

9 MACHINES Auxiliary Machine BJ Series Electric-Heating Usage: Solution Tank BJ series electric-heating solution tank, which is an accessory equipment of high-efficiency coating machine, is extensively used in hospital, pharmaceutical, beverage and chemical industries for preparation and storage of various liquids and slurries with temperature not higher than 80 SPECIFICATIONS Volume Revolution speed of Power of Range of temperature agitator electric herater regulation Dimension BJ-10 10L 2Kw 740 x 540 x 950mm BJ-20 20L 3Kw 740 x 540 x 950mm BJ-40 40L 3Kw 780 x 600 x 1120mm BJ-60 60L 6Kw 780 x 600 x 1200mm BJ-80 80L 6Kw 900 x 700 x 1250mm BJ L 9Kw 1000 x 800 x 1350mm BJ L 9Kw 1000 x 900 x 1350mm BJ L 9Kw 1100 x 1000 x 1350mm BJ L 12Kw 1100 x 1000 x 1380mm BJ Series Electric-Heating Solution Tank 9

10 Auxiliary Machine Exhaust Dust Collector Inlet AHU Peristaltic Pump Exhaust Dust Collector Inlet AHU Peristaltic Pump 10

Cooking at the Speed of light!

Cooking at the Speed of light! Cooking at the Infrared Cooking & Colouring Infrabaker is a modular infrared continuous cooking system developed by Infrabaker International. The machine is designed to cook and/or put colour on a wide