Mechanical Testing Laboratories Price List (2014)

Transcription

1 Mechanical Testing Laboratories Price List (2014) ISO 9001:2008 ISO/IEC 17025:2005 Phone:

2 Tensile, Charpy, Elevated Tensile Testing LOW ALLOYS, ALUMINUM, AND CARBON STEELS Tensile (room temp) to ASTM A370 and E ", 0.350", and 0.500" dia $46 Tensile (room temp) to ASTM A370 and E " and 0.160" dia $58 Reduced section tensile - thickness up to 1 inch $53 Reduced section tensile - thickness greater than 1 inch $58 Elevated temperature tensile up to 1400 F per ASTM E21 $104 Elevated temperature tensile up to 1400 F per ASTM E21 (0.125" and 0.160" Diameter) $115 Charpy Impacts to E23 Full size 10x10mm (set of 3) Room temperature to -100 F $81 Charpy Impacts to E23 Full size 10x10mm (set of 3) -100 F to -320 F $100 Subsize charpy impacts add $11 Charpy U Notch $120 MARTENSITIC AND DUPLEX STAINLESS STEELS Tensile (room temp) to ASTM A370 and E ", 0.350", and 0.500" dia $58 Tensile (room temp) to ASTM A370 and E " and 0.160" dia $70 Reduced section tensile - thickness up to 1 inch $58 Reduced section tensile - thickness greater than 1 inch $66 Elevated temperature tensile up to 1400 F per ASTM E21 $104 Elevated temperature tensile up to 1400 F per ASTM E21 (0.125" and 0.160" Diameter) $115 Charpy Impacts to E23 Full size 10x10mm (set of 3) Room temperature to -100 F $89 Charpy Impacts to E23 Full size 10x10mm (set of 3) -100 F to -320 F $110 Subsize charpy impacts add $11 AUSTENITIC STAINLESS STEELS Tensile (room temp) to ASTM A370 and E ", 0.350", and 0.500" dia $64 Tensile (room temp) to ASTM A370 and E " and 0.160" dia $78 Reduced section tensile - thickness up to 1 inch $64 Reduced section tensile - thickness greater than 1 inch $74 Elevated temperature tensile up to 1400 F per ASTM E21 $110 Elevated temperature tensile up to 1400 F per ASTM E21 (0.125" and 0.160" Diameter) $123 Charpy Impacts to E23 Full size 10x10mm (set of 3) Room temperature to -100 F $110 Charpy Impacts to E23 Full size 10x10mm (set of 3) -100 F to -320 F $128 Subsize charpy impacts add $13 NICKEL BASE ALLOYS, TITANIUM ALLOYS, AND BeCu Tensile (room temp) to ASTM A370 and E ", 0.350", and 0.500" dia $79 Tensile (room temp) to ASTM A370 and E " and 0.160" dia $95 Reduced section tensile - thickness up to 1 inch $76 Reduced section tensile - thickness greater than 1 inch $89 Elevated temperature tensile up to 1400 F per ASTM E21 $115 Elevated temperature tensile up to 1400 F per ASTM E21 (0.125" and 0.160" Diameter) $128 Charpy Impacts to E23 Full size 10x10mm (set of 3) Room temperature to -100 F $155 Charpy Impacts to E23 Full size 10x10mm (set of 3) -100 F to -320 F $170 Subsize charpy impacts add $13 WIRE TENSILE All materials, full body $65 ADJUSTMENT FOR SLOWER STRAIN RATE TENSILES Slow strain rate in/in /min add $18 Slow strain rate in/in /min add $20 DIGITAL DATA FOR TENSILE, Each (excel Format) $15

3 MECHANICAL TESTING OF FASTENERS Tensile Full Size Wedge Tensile Full Size Proof Load Full Size FASTENERS Up to 3/4" $25 >3/4-1 1/4 $30 >1 1/4-2" $35 Up to 3/4" $25 >3/4-1 1/4 $30 >1 1/4-2" $35 Up to 3/4" $25 >3/4-1 1/4 $30 >1 1/4-2" $35 Bend Testing BEND TEST - FACE, ROOT, AND SIDE Low alloy and martensitic stainless steels less than 1" thick $35 Austenitic stainless steels less than 1" thick $42 Nickel base alloys less than 1" thick $58 Low alloy and martensitic stainless steels 1" thick and greater $38 Austenitic stainless steels 1" thick and greater $45 Nickel base alloys 1" thick and greater $61 Fatigue Testing FATIGUE TESTING (Rotating Beam at Room Temperature) Machine only test specimen $95 Testing - up to 12 hours $105 Testing - 12 to 24 hours $194 Testing - over 24 hours add per hour $9 Stress Rupture, Creep Testing STRESS RUPTURE AND CREEP TESTING (All alloys) Machine only Smooth Stress Rupture $58 Machine only Combination Stress Rupture $100 Testing - 0 to 30 hours $53 Testing to 50 hours $63 Testing - from 50 to 100 hours, plus add $.90 per hour over 50 Hours $63 Testing - from 100 hours to 500 hours, plus add $.80 per hour over 100 Hours $107 Testing - from 500 hours to duration, plus add $.70 per hour over 500 Hours $426 Machine only Creep $100 Creep Testing - 0 to 100 hours $110 Creep Testing - over 100 hours Call for quote

4 HARDNESS Minimum charge - Brinell or Rockwell $25 Brinell hardness on test blank $9 Brinell hardness added after tensile testing $11 Rockwell hardness on test blank $11 Rockwell hardness added after tensile testing $13 Macrohardness survey (weld test) up to 18 readings $74 Additional readings each $3 Microhardness survey (HV10 or HK weld test) - sample preparation $53 Each reading (HV10 or HK) $4 Case depth - sample preparation $53 Each reading (HV10, HK, Knoop) $4 Single quadrant hardness (9 readings Rockwell) $53 Four quadrant hardness (36 readings Rockwell )up to 8"OD $79 Four quadrant hardness (36 readings Rockwell) over 8" OD $104 METALLOGRAPHY Determine decarb depth $58 Free ferrite (ferrite content) $58 Ferrite by instrument, minimum charge $75 Each reading $21 Ferrite by point count to ASTM E562 - mount $58 Count per point $0.20 Grain size - carbon and low alloys $58 Grain size - martensitic and austentic stainless steels, nickel base alloys $63 Grain size - McQuaid Ehn $152 Microcleanliness- ASTM E45 Method A, B, or C $75 Microcleanliness- ASTM E45 Method A and B $121 Microcleanliness- ASTM E45 Method D $175 Microstructure $58 Determine percentage martensite $58 Determine grain direction $55 Mount metallographic sample only $55 Macro sample (weld) - prepare and polish $58 Macro sample (weld) - prepare, polish, and examine $63 Macro sample (weld) - prepare, polish, and examine opposing faces $121 Photomicrograph only $58 Photomicrograph of test $13 SEM (Hour) $160 HEAT TREAT Normalize - First hour $40 Each additional hour $21 Austenitize - First hour $40 Each additional hour $21 Temper - first hour $40 Each additional hour $21 Post Weld Heat Treat to ASME VIII - set up and first hour $40 Each additional hour $21 Ten-day Step Cooling Post Weld Heat Treat $2,180

5 CHEMICAL ANALYSIS (Spectrograph) Chemical analysis - low alloys $70 Chemical analysis - stainless steels and nickel base alloys $84 Chemical analysis - brass (wet) $126 Chemical analysis - one element with other testing $21 Chemical analysis - one element with no testing $32 Chemical analysis - wet (each element) $42 EDS Analysis $35 plus SEM Time Remelt $26 Nitrogen only $63 Nitrogen with full chemical analysis - add $26 Hydrogen only $110 Oxygen only $84 Material identification add $11 CORROSION TESTING ASTM A262 Practice A Oxalic Acid Test $92 ASTM A262 Practice B Ferric Sulfate-Sulfuric Acid Test $205 ASTM A262 Practice C Nitric Acid Test $250 ASTM A262 Practice E Copper-Copper Sulfate, Sulfuric Acid 24 hrs $150 ASTM A262 Practice F Copper-Copper Sulfate, Sulfuric Acid 120 hrs $225 ASTM A923 Method A $89 ASTM A923 Method C (24 Hours) $147 Sensitization treatment when required $42 ASTM G28 Method A 24 hrs $184 ASTM G28 Method A 120 hrs $273 ASTM G28 Method B $184 ASTM G48 Method A or B $147 ASTM G48 Method C $179 ASTM G48 Method D $189 NON-DESTRUCTIVE TESTING Visual Test for welds, ea $25 Liquid Penetrant Testing per hour $65 Mag Particle Testing per hour $65 Ultrasonic Testing per hour, Shear Wave $65 Ultrasonic Testing per hour, Straight Beam $65 Magnetic Cleanliness Step Down Specimen $189 Magnetic Cleanliness -turned from oversize quarter $118 PIPE TESTING, OTHER Flattening Test, Up to 10 Inch Diameter $47 Flattening Test, over 10 Inch Diameter (may have To subcontract) Quote Flare Test, 6 inch or less $55 FlareTest over 6" (may have to subcontract) Quote Residual Stress $45

6 MISCELLANEOUS Minimum charge $26 Hourly sawing charges $37 Witness charge 25% Overtime charge 2X Weekend charge 2X JOMINY HARDENABILITY TO ASTM A255 Jominy end quench and test $147 FAILURE ANALYSIS HYDROGEN INDUCED CRACKING TO TM0284 (Set of 3) Call for Quote Call for Quote DROP WEIGHT TEST (P3 Sample) $71

7 Weld Qualifications!!! Call our in house CWI for welder and/or weld procedure qualification test requirements Some of the weld specifications we certify. o AWS D1.1 o AWS D1.2 o AWS D1.5 o ASME Section IX o NACE MRO175 o ISO o API 1104 o Many more We also work with your individual requirements. Just let us know! Visual Testing Ultrasonic Testing Penetrant Testing Magnetic Particle Testing Bend Tests Tensile Tests Charpy Testing Hardness Testing Micro Hardness Testing

8 Mechanical Testing Laboratories Price List (2014) ISO 9001:2008 ISO/IEC 17025:2005 Phone: WEB: