Firetube Boiler Design, Construction & Engineering. Presented by Steve Connor July 29, 2015
|
|
- Catherine Williams
- 7 years ago
- Views:
Transcription
1 Firetube Boiler Design, Construction & Engineering Presented by Steve Connor July 29, 2015
2 What We Are Covering Today Brief on FT boiler evolution Major FT components Engineering & Summary Advancing Firetube Boiler Design Construction The Burner Dryback vs Wetback 2
3 Boiler Evolution Steam Locomotives NOTE: These firetube boilers could weigh up to 200,000lbs and reach speeds of 100mph 3
4 Boiler Evolution Steam Locomotive Cut-A-Way Stack Steam dome Convection tubes Tube sheet Water line Furnace NOTE: These boilers were an integral part in leading the way in the industrial revolution starting in the 1860 s. 4
5 Boiler Evolution Titanic Titanic Boiler Room NOTE: The Titanic was powered by 29 firetube boilers that contained 159 furnaces which were fired with 825 tons of coal per day. 5
6 Titanic s Steam Engines 4 Cycle Steam Engines Discovered 13,000 feet deep 2.5 miles down 6
7 Scotch Marine Boiler With Single or Multiple Furnaces 7
8 Firebox Boiler Locomotive Firebox Steam drum Stack convection Furnace Convection section Furnace NOTE: The Firebox boiler is only for low pressure steam and hot water. 8
9 Major Components Stack Pressure vessel Burner Controls 9
10 Single Package A Standard For Firetube Construction Was Created 10
11 Typical Industries Served Refinery & Petro-Chemical Universities/Colleges/Schools Government buildings Hospitals Hotels and Conference Centers Chemical/Pharmaceutical Automotive Food & Beverage Textiles Corrugated container Pulp & paper Building supplies Ethanol & Bio-Diesel Aerospace & Military 11
12 Construction Integral Gun 12
13 Construction Starts with flat plate Shell openings are cut in 13
14 Construction Shell is rolled into form 14
15 Construction Seams are welded; longitudinal & circumferential X-Rayed and witnessed Tube sheets cut and drilled Tube sheet cutting/drilling Shell welding 15
16 Tube Sheets Installed First tacked Full penetration weld; Down hand position Tack weld Full penetration weld 16
17 Boiler Fittings Are Installed Outlet & return connections Safety valve connection(s) Vent connection Surface blow-off connection Feed water connection Bottom blowdown connections Water level control connections Stay braces for high pressure 17
18 Furnace Fabrication & Install Fabrication Install 18
19 Stress Relieving After all pressure vessel welding is completed the entire assembly is stress 1100 deg. F. 19
20 Burner & Trim Prepared Trim assembled Burner components affixed Gas train Feed water piping Integral burner 20
21 Tubes Fabricated Roll Stock Rolling & Welding 21
22 Tubes Banded and Ready For Install 22
23 Tube Install Rolled and Welded Rolled and Beaded Rolled and Flared 23
24 Tube Attachment Rolled and Beaded Tube Rolled and Flared Tube Rolled and Welded Tube Tube End Cooling Tube End Cooling Tube End Cooling 24 24
25 Hydrostatic Testing 1 1/2 times the maximum allowable working pressure 25 25
26 Boiler Construction Insulation & lagging Throat & liner installation Front & rear door hanging Burner installation Final assembly & trim Test fire 26
27 Final Painting & Shipping 27
28 Horizontal Firetube Boilers The Dryback Baffles Tubesheet 4 3 Two (2) Tubesheets Refractory Filled Door
29 Horizontal Firetube Boiler The Wetback Three (3)Tubesheets Three Tubesheets Difficult access, 2 nd pass Water Leg Rear access plug 29
30 Size & Pressure Ranges HP Design pressures to 350# Wetback design used above HP 30
31 31 The Burner
32 Firetube Burner Types Gun Integral 32
33 Burner Types Wind box Diffuser Blast tube Blower/fan Burner Ass y Air inlet Integral burner Gun burner 33
34 Types of Firing High-low-Off Modulating Turndown: 4:1 or 10:1 34
35 35 Fuels
36 Maximize Combustion Control Single Point Parallel Positioning Fuel Air FGR 36
37 Flue Gas Recirculation Emission Reduction FGR Integral burner Gun burner 37
38 Efficiency Range based on boiler capacity, Fuel, Firing rate and Operating Pressure/Temperature: 81 87% NOTE: FGR may impact turndown, Reducing efficiency. 38
39 The Engineering Behind the Design 39
40 40 Established in 1880
41 Safety Becoming a Key Issue The Sultana Boiler Explosion Kills 1238 in April 27, 1865 Commissioned Jan Boiler repaired a few days before the explosion. Events like this lead to safety regulations; stringent codes 41
42 Safety Becoming a Key Issue Steam Locomotive Explosions..Devastating 42
43 ASME Code (American Society of Mechanical Engineering) Section I High pressure - Steam boilers above 15 psi. Hot water boilers above 160 psi (hydrostatic pressure) and/or F outlet temperature Section IV Low pressure - Steam boilers less than 15 psi. Hot water boilers less than 160 psi and/or 250 F. outlet temperature 43
44 Steam Nozzle Sizing & Velocity Surface velocity: 10 /sec. Nozzle: 5000 /min. Steam header valve Steam nozzle Water Surface 44
45 Radiant & Convective Heat Transfer Radiant Furnace Convection heat transfer 45
46 Furnace Emissivity & Heat Release Greater temperature difference by the power of 4! Stefan s Law M = T 4 BTU/Ft3 Radiant 46
47 Burner and Furnace Matching 47
48 Engineering Analysis Plain Furnace Corrugated Furnace No difference in efficiency, durability or life expectancy 48
49 Heating Surface Convective Reynolds number:. Relation of viscous to inertia forces. Velocity = square root of temperature Heat Transfer Coefficient:. Proportionality between heat flow & Delta T Radiant 49
50 Convective Heat Transfer Plain Tubes Extended Surface Tubes 50
51 Convective Heat Transfer Typical Boiler Tube Boundary layer 51
52 Extended Tube Surface INCREASED INERTIA FORCES = INCREASED HEAT TRANSFER No Boundary layer Spiral tubes 52
53 Reducing Weight and Footprint NOTE: These are attractive features to architects designing new boiler rooms when faced with budget restraints. Typical: 30% less weight 15% less floor space Reduced fan motor horsepower Same or better efficiency, durability and life Optimum furnace Improve convection heat transfer 2 pass 53
54 Designing Boilers in the 21 st Century Is boiler R&D like it was in the past? 54
55 Computation Fluid Dynamics & Finite Element Analysis CFD Modeling FEA Proving 55
56 56 Structural Verification
57 Tensile Strength Metal Stresses Tube Sheets Metal Deformation Tubes & Ligaments Furnace 57
58 Summary The firetube boiler is a versatile package suitable for a plethora of applications including heating and process Typical size range is HP Pressures to 350# Construction follows ASME code Sections I & IV and includes close 3 rd party inspections There are both dryback & wetback horizontal firetubes with each having advantages and disadvantages The fuel firing capability of these boilers is extensive including bio-fuels. The boiler is getting smaller in size and weight without compromising efficiency, durability and life span. The engineering is complex, but present day advancements in computer technology has accelerated and improved the process 58
59 Contact Us David Brick Firetube Product Manager cleaverbrooks.com 59
Originators of the Flexible Water Tube design
BRYAN FLEXIBLE WATER TUBE AB SERIES STEAM AND WATER BOILER 900,000 TO 3,000,000 BTUH FORCED DRAFT GAS, OIL OR DUAL FUEL FIRED Water Boiler AB120-W-FDGO Steam Boiler AB250-S-150-FDG Originators of the Flexible
More informationSulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard
Sulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard Introduction SRU s (Sulfur Recovery Units) are critical pieces of equipment in refineries and gas plants. SRUs remove sulfur compounds from certain
More informationHOW TO SELECT A LOW VOLUME (L.V ) BOILER
HOW TO SELECT A LOW VOLUME (L.V ) BOILER FREQUENTLY ASKED QUESTIONS OR COMMENTS ON BOILERS Dear Potential Customer: Low Volume Operator Exempt boilers have been marketed in Ontario to eliminate the requirement
More informationEnergy Efficiency in Steam Systems
Energy Efficiency in Steam Systems Fundamentals of Energy Efficiency: An Introductory Workshop April 2008 John S. Raschko, Ph.D. Mass. Office of Technical Assistance www.mass.gov/envir/ota (617) 626-1093
More informationHot Water Boilers and Controls Why Condensing Boilers are Different. Presented Oct. 14, 2008 Long Island Chapter, ASHRAE
Hot Water Boilers and Controls Why Condensing Boilers are Different Presented Oct. 14, 2008 Long Island Chapter, ASHRAE H.W. Boilers and Controls Major types of boilers Advantages and disadvantages Resistance
More informationBoiler Efficiency. Charles Stark Department of Poultry Science. charles_stark@ncsu.edu
Reducing Energy Cost Through Boiler Efficiency Charles Stark Department of Poultry Science North Carolina State University charles_stark@ncsu.edu Use of trade names in this publication does not imply endorsement
More informationBoiler & Pressure Vessel Inspection discrepancies and failures
Boiler & Pressure Vessel Inspection discrepancies and failures Water Heaters / Pressure Vessels Pressure Vessels are inspected once every three years. This requires a test of A: safety relief devices B:
More informationELECTRODE BOILERS VAPOR POWER INTERNATIONAL
ELECTRODE BOILERS WITH JET-FLO Technology VAPOR POWER INTERNATIONAL ELECTRODE boilers The Electrode Steam Boiler with Jet-Flo technology consists of an insulated pressure vessel and is fully enclosed in
More informationBOILER SELECTION CONSIDERATIONS
BOILER SELECTION CONSIDERATIONS CONTENTS Definitions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
More informationBoiler and Burner Cleaning and Servicing Specifications
Boiler and Burner Cleaning and Servicing Specifications The Town of Groton of Public Works Department is requesting bids to provide manufacturers recommended maintenance, repairs and emergency service
More informationEVALUATING SCHOOL BOILERS: BEST REPLACEMENT OPTIONS
EVALUATING SCHOOL BOILERS: BEST REPLACEMENT OPTIONS Bruce Snyder, CEM, LEED AP BD+C October 8, 2013 Integrated Design Solutions Architecture, Engineering, Interiors & Technology Agenda Background Common
More informationBoiler NOx Emissions and Energy Efficiency
Boiler NOx Emissions and Energy Efficiency Prepared For: Boiler Operators and Facility Managers Prepared By: 100 Montgomery Street, Suite 600 San Francisco, CA 94104 AGENDA Introduction Boiler NOx Formation
More informationMOSS WOOD BOILER SYSTEMS
GEORGE K. MOSS CO., INC. INSIDE THIS ISSUE: WOOD WATER T U- TUBE BOILER WOOD FIREBOX BOILER WOOD HYBRID BOILER GASIFIER COM B- BUSTION SYS- TEM PNEUMATIC COMBUSTION SYSTEM WOOD BOILER PLC CONTROLS PLC
More informationYour Boiler Room: A Time Bomb?
Your Boiler Room: A Time Bomb? Is you boiler room a potential Time Bomb? A few basics you need to know to work safely in the boiler room: Two potentials for explosions in a boiler room: Water/steam side
More information5.2. Vaporizers - Types and Usage
5.2. Vaporizers - Types and Usage 5.2.1. General Vaporizers are constructed in numerous designs and operated in many modes. Depending upon the service application the design, construction, inspection,
More informationCURRENT EXPERIENCE IN TYPICAL PROBLEMS AND FAILURES WITH BOILER PIPING COMPONENTS AND SUPPORTS
A DB RILEY TECHNICAL PUBLICATION CURRENT EXPERIENCE IN TYPICAL PROBLEMS AND FAILURES WITH BOILER PIPING COMPONENTS AND SUPPORTS by James P. King, Design Manager DB Riley, Inc. Presented at the 1998 ASME
More informationFLASH TANK ECONOMIZER PRODUCT GUIDE
FLASH TANK ECONOMIZER PRODUCT GUIDE Overview A flash tank is used to recover blowdown energy in the form of flash steam and blowdown. This can only be used with a deaerator or some other pressurized device.
More informationRoutine and Emergency Boiler Operation
Routine and Emergency Boiler Operation Learning Outcome When you complete this module you will be able to: Describe the routine safe and efficient operation of a packaged boiler. Learning Objectives Here
More informationIVISIONS STEAM PLANT DIVISIONS TOTAL TURNKEY SOLUTIONS. INDUSTRIAL BOILER & MECHANICAL
IVISIONS INDUSTRIAL BOILER & MECHANICAL STEAM PLANT DIVISIONS TOTAL TURNKEY SOLUTIONS. FIELD SERVICE & REPAIR DIVISION Rely on IB&M's field service experts for your steam plant. Our Field Service & Repair
More informationWater-Tube Package Boilers Reliable and Economical Steam Production
Water-Tube Package Boilers Reliable and Economical Steam Production Water-Tube Package Boilers: Proven Design for Economical Steam Production Since 1867, The Babcock & Wilcox Company (B&W) has been designing,
More informationTEMA DESIGNATIONS OF HEAT EXCHANGERS REMOVABLE BUNDLE EXCHANGERS NON REMOVABLE BUNDLE EXCHANGERS SOURCE: WWW.WERMAC.ORG/
TEMA DESIGNATIONS OF HEAT EXCHANGERS Because of the number of variations in mechanical designs for front and rear heads and shells, and for commercial reasons, TEMA has designated a system of notations
More informationI. STEAM GENERATION, BOILER TYPES
I. STEAM GENERATION, BOILER TYPES and BOILER PLANT SYSTEMS 1 Steam Generation Water s Unique Properties: High Thermal Capacity (Specific Heat) High Critical Temperature Ideal Medium for Heat Delivery High
More informationBOILER ROOM GUIDE. Reference Guide
BOILER ROOM GUIDE Reference Guide Cleaver-Brooks FOREWORD This guide is provided to assist supervisory, operating and maintenance personnel in understanding the operation of boiler room equipment, and
More informationCABINET. A Clean Burn Heat Exchanger provides approximately 200% more surface area for capturing combustion heat. You get more heat from less oil.
Lanair Clean Burn CABINET Lanair's lightweight heat exchanger provides very little travel for the heat to be picked-up and ultimately be transferred to your shop. It uses a 2-pass design made up of 12
More informationTUBE-TO-TUBESHEET JOINTS: THE MANY CHOICES ABSTRACT KEYWORDS. Seal welding, tube-to-tubesheet welds, heat exchanger, mock-up, tube expansion
B. J. Sanders Consultant 307 Meyer Street Alvin, Texas 77511 TUBE-TO-TUBESHEET JOINTS: THE MANY CHOICES ABSTRACT After a decision has been made to use zirconium as the material of construction for a shell
More informationGuidelines for Preparing for a Temporary Steam Plant
Guidelines for Preparing for a Temporary Steam Plant Trailer-Mounted Boilers Skid Mounted Boilers Mobile Boiler Rooms Mobile Feedwater Vans Mobile Steam Plants Emergency Preparedness Plan Table of Contents
More informationSome Criteria for Choosing a Steam Boiler for a Microbrewery
Some Criteria for Choosing a Steam Boiler for a Microbrewery Jack Coe Rite Engineering and Manufacturing Corporation Breweries rely on steam heating for a number of functions, primarily to heat the brew
More informationBoiler Preparation, Start-Up and Shutdown
Boiler Preparation, Start-Up and Shutdown Learning Outcome When you complete this module you will be able to: Describe the basic preparation of a boiler for start-up, and the start-up and shutdown procedures.
More informationINTEC Engineering GmbH Heating Solutions for the Marine Industry
INTEC Engineering GmbH Heating Solutions for the Marine Industry Thermal Oil Heaters Heating Solutions for the Marine Industry Compared to conventional plants using hot water or steam, thermal oil as a
More informationCondensing Boiler Efficiency
Condensing Boiler Efficiency Date: July 17, 2012 PRES E NT ED BY DO N L E O NA RDI LE O N A RD I I NC. HV AC T RAI N I N G & C ON SU LT IN G Concepts 1 The current state of evolution in boiler design 2
More informationSAMPLE TEST QUESTIONS STEAMFITTER/PIPEFITTER - ITA WEBSITE
1 Which tool is used to correct internal hi-low when preparing a 4-in. steel pipe for welding? A. 4-in. grinder with cutting disc. B. Mini-grinder with flapper disc. C. Pencil grinder with cone stone.
More informationGas Unit Heaters Duct Furnaces Horizontal - 60 HZ Form No. LF24-100-400 (10/2011) LF24 Standard
LF Standard Features Horizontal unit heaters are compact in design and easy to install. Steady State Efficiencies of up to 80.%. Ideal for economical commercial heating systems. Shipped completely assembled
More informationO p t i m i z i n g E n e r g y M a n a g e m e n t w i t h M o d u l a r O n - D e m a n d S y s t e m s. Jason Smith, LEED A.P.
O p t i m i z i n g E n e r g y M a n a g e m e n t w i t h M o d u l a r O n - D e m a n d S y s t e m s Jason Smith, LEED A.P. Unlocking Energy Efficiency Boiler BEST PRACTICES Benchmark the fuel costs
More information1. A belt pulley is 3 ft. in diameter and rotates at 250 rpm. The belt which is 5 ins. wide makes an angle of contact of 190 over the pulley.
Sample Questions REVISED FIRST CLASS PARTS A1, A2, AND A3 (NOTE: these questions are intended as representations of the style of questions that may appear on examinations. They are not intended as study
More informationBEST PRACTICE GUIDE. Energy Efficiency: Steam, Hot Water and Process Heating Systems
BEST PRACTICE GUIDE Energy Efficiency: Steam, Hot Water and Process Heating Systems Contents 1 Introduction 4 2 The business benefits of steam system, hot water system and process heating system efficiency
More informationGE Oil & Gas. Air cooled heat exchangers Robust and reliable for all loads and applications
GE Oil & Gas Air cooled heat exchangers Robust and reliable for all loads and applications What it is Air cooled heat exchangers are commonly used in industrial applications where a reliable source of
More informationYour safety and the safety of others are very important.
NATURAL GAS TO PROPANE CONVERSION KIT 090 INSTALLATION INSTRUCTIONS FOR ALTITUDES 0 -,00 FT. ONLY PROPANE CONVERSION KIT SAFETY... INSTALLATION REQUIREMENTS... Tools and Parts... LP Gas Requirements...
More informationPetrochemical Refinery Maintenance. Complete Maintenance Solutions
Petrochemical Refinery Maintenance Complete Maintenance Solutions The difference is our experience... Edmonton Exchanger has over 30 years of on-site maintenance and construction experience in the petrochemical
More informationSteam System Best Practices Condensate System Piping
Steam System Best Practices Condensate System Piping Summary The best method for improving steam system energy efficiency, reducing chemical costs, and reducing make-up water costs is to return the maximum
More informationAmerica s Boiler Company. Firetube Boilers and Accessories
America s Boiler Company Firetube Boilers and Accessories Contents PRODUCT PAGE Series 3 Packaged Firetube Boiler... 3 Series 3 Shock Proof Boiler... 9 Series 3 Packaged Firetube Boiler Ohio Special...
More informationFired Heater Design and Simulation
Fired Heater Design and Simulation Mahesh N. Jethva 1, C. G. Bhagchandani 2 1 M.E. Chemical Engineering Department, L.D. College of Engineering, Ahmedabad-380 015 2 Associate Professor, Chemical Engineering
More informationSelecting TEMA Type Heat Exchangers
Selecting TEMA Type Heat Exchangers TEMA is a set of standards developed by leading heat exchanger manufacturers that defines the heat exchanger style and the machining and assembly tolerances to be employed
More informationSyngas Furnace Tubeskin Temperature Measurement
Temperature measurement through out the Syngas plants is critical to safe operations and start up. It can also be an important tool in troubleshooting, debottlenecking and optimizing the plant s operations.
More informationASPE Seminar Water Heater Piping Strategies. Presented by Joe Kalarickal, EIT Regional Sales Manager AERCO International
ASPE Seminar Water Heater Piping Strategies Presented by Joe Kalarickal, EIT Regional Sales Manager AERCO International Presentation Overview Water Heater Piping Strategies How to size a water heater?
More informationCommercial Gas Water Heaters
CYCLONE Mxi MODULATING MODULATING BURNER ADVANCES THE CYCLONE TO HIGHER LEVELS OF EFFICIENCY The full line of A. O. Smith Cyclone Mxi condensing water heaters has been designed to provide years of dependable
More informationGE Oil & Gas. Air Cooled Heat Exchangers. Robust and reliable for all loads and applications
GE Oil & Gas Air Cooled Heat Exchangers Robust and reliable for all loads and applications What it is Air cooled heat exchangers are commonly used in industrial applications where a reliable source of
More informationWATER WALL BOILER FOR AIR AND OXYGEN FIRED CLAUS SULPHUR RECOVERY UNITS
WATER WALL BOILER FOR AIR AND OXYGEN FIRED CLAUS SULPHUR RECOVERY UNITS Abstract Mahin RAMESHNI, P.E. Technical Director, Sulphur Technology Mahin.Rameshni@worleyparsons.com WorleyParsons 125 West Huntington
More informationGAS COOLING SYSTEMS FOR STEAM REFORMING PLANTS
GAS COOLING SYSTEMS FOR STEAM REFORMING PLANTS 1 1.1 INTRODUCTION is a leading and highly regarded supplier of components and systems for the petrochemical, chemical, refining & metallurgical industries.
More informationTITANIUM FABRICATION CORP.
TITANIUM FABRICATION CORP. Titanium, Zirconium, and Tantalum Clad Construction General Considerations In many applications, particularly for large pressure vessels designed for high temperature and pressure,
More informationSteam System Efficiency. Bill Lumsden Leidos Engineering
Steam System Efficiency Bill Lumsden Leidos Engineering Steam System Efficiency Steam System Efficiency Key Take-aways: Review of the properties of ice, water, and steam Learn the basics of steam trap
More informationHS-901(A) BASIC STEAM HEATING SYSTEMS
HS-901(A) BASIC HEATING SYSTEMS One-Pipe Two-Pipe Basic Steam Heating Systems One-pipe steam heating system EQUALIZER SAFETY FACTOR STATIC HEAD PRESSURE DROP 2" HEATING UNIT 15" DRIP CONNECTION In a one-pipe,
More informationREDFYRE CENTRAL-HEATING COOKER (OIL & GAS FIRED)
REDFYRE CENTRAL-HEATING COOKER (OIL & GAS FIRED) MODELS 0, 80, 00, 20 PARTS LIST AUGUST 202 A REDFYRE CENTRAL HEATING COOKER ---- TOP - PLATE & LIDS 2 REDFYRE CENTRAL HEATING COOKER ---- TOP - PLATE &
More informationPressure vessel basics for all engineers
Pressure vessel basics for all engineers by Sharjeel Aslam Faiz 1. Contents 2. Preliminary Design... 3 3. Loads... 3 4. Detailed design... 3 5. Information in-flow to a fabrication drawing... 4 6. Information
More informationHOT WATER SYSTEMS CONTENTS
HOT WATER SYSTEMS CONTENTS MECHANICAL CONSIDERATIONS.............................................. 3 Code Considerations..................................................... 3 Boiler Selection Considerations..............................................
More informationTABLE OF CONTENTS THE WATERTUBE BOILER...1-2 REGULATORY CODES...1-5 ECONOMIZERS...1-7 BLOWDOWN SEPARATOR...1-8
Boiler Room Guide FOREWORD This guide is provided to assist supervisory, operating and maintenance personnel in understanding the operation of boiler room equipment, and to provide guidance to achieve
More informationPRE-ASSEMBLED INSTALLATION INSTRUCTIONS FOR PACB SERIES COAL FIRED OVENS
PRE-ASSEMBLED INSTALLATION INSTRUCTIONS FOR PACB SERIES COAL FIRED OVENS OVENS MANUFACTURED BY: EARTHSTONE OVENS-6717 SAN FERNANDO RD GLENDALE CA 91201 TELEPHONE: 800-840-4915 818-553-1134 FAX: 818-553-1133
More informationSteam Generator Boilers Compact Steam Boilers. Rapid Start-Up Safe in Operation
Steam Generator Boilers Compact Steam Boilers Rapid Start-Up Safe in Operation AB&CO TT BOILERS The boiler maker AB&CO TT BOILERS LTD. have since the middle sixties produced industrial boilers and heaters
More informationLow Emission - Low Maintenance Burner Design
Reliability & Maintenance Conference & Exhibition May 24-27, 2005 Ernest N. Morial Convention Center New Orleans, Louisiana Low Emission - Low Maintenance Burner Design Presented By: Scott D. Reed Vice
More informationAutoclave Design Considerations
Autoclave Design Considerations Most composite manufacturing personnel are familiar with autoclave processing and understand basic autoclave operating principles. The autoclave is considered the most robust
More informationSCOTCH MARINE FIRETUBE STEAM BOILER MANUAL 3-Pass & 4-Pass Wetback High & Low Pressures 40-2500 BoHP Gas / Oil / Gas & Oil
Manufactured in the USA to the ASME boiler and pressure vessel code SCOTCH MARINE FIRETUBE STEAM BOILER MANUAL 3-Pass & 4-Pass Wetback High & Low Pressures 40-2500 BoHP Gas / Oil / Gas & Oil Superior Boiler
More informationThe soot and scale problems
Dr. Albrecht Kaupp Page 1 The soot and scale problems Issue Soot and scale do not only increase energy consumption but are as well a major cause of tube failure. Learning Objectives Understanding the implications
More informationSECTION 15076 CEMENT-MORTAR LINED AND COATED STEEL PIPE
SECTION 15076 CEMENT-MORTAR LINED AND COATED (CML&C) STEEL PIPE PART 1 GENERAL 1.01 DESCRIPTION This section designates the requirements for steel pipe fabrication, test in shop, installation of steel
More informationheat treatment equipment & accessories
heat treatment equipment & accessories INDUSTRIAL FURNACES Dear Customer, ElectroHeat Sweden AB is an innovative company based in Gothenburg, Sweden, and has been operating since 1975. We manufacture industrial
More informationHigh Efficiency Copper Finned Tube Boilers 750,000-2,000,000 BTU/HR
High Efficiency Copper Finned Tube Boilers 750,000-2,000,000 BTU/HR The heat transfer innovators. THE RELIANCE COPPER FINNED TUBE HYDRONIC BOILER FEATURES Copper Fin-Tube Heat Exchanger Up to 88% Thermal
More informationSULFUR RECOVERY UNIT. Thermal Oxidizer
SULFUR RECOVERY UNIT Thermal Oxidizer BURNERS FLARES INCINERATORS PARTS & SERVICE SULFUR RECOVERY UNIT Thermal Oxidizer Tail Gas Thermal Oxidizer designed and built to GOST-R requirements. Zeeco can meet
More informationCommitted to make a better world
Committed to make a better world 1. Higher Availability & Reliability 2. Highest Plant efficiency 3. Lower Heat Rate 4. Minimum Auxiliary Power Consumption 5. Minimum Emission of Pollutants Committed to
More informationSystem Solutions for Boiler Air Preheating
System Solutions for Boiler Air Preheating System Solutions for Boiler Air Preheating Quality Construction Designed to Perform & Built to Last Armstrong Preheat Coils outlast thin-finned and thin-walled
More informationBy K.K.Parthiban / Boiler specialist / Venus Energy Audit System
FINE TUNING EXPERIENCE OF A CFBC BOILER By K.K.Parthiban / Boiler specialist / Venus Energy Audit System Introduction The Industrial boilers have been seeing a growth in capacity in the recent years. Current
More informationEnergy Saving Solutions. Bob Montgomery Technical Solutions Specialist Waterloo Manufacturing
Energy Saving Solutions Bob Montgomery Technical Solutions Specialist Waterloo Manufacturing Combustion Efficiency Measure Heat Recovery Energy Saving Solutions Upgrade Repair Replace Audits Financial
More informationAluminium Plate-Fin Heat Exchangers
Aluminium Plate-Fin Heat Exchangers 2 Contents. 3 Introduction 4 Aluminium plate-fin heat exchangers Characteristics Applications Benefits 6 Engineering Design standards Technical data Quality management
More informationMichael Montgomery Marketing Product Manager Rosemount Inc. Russ Evans Manager of Engineering and Design Rosemount Inc.
ASGMT / Averaging Pitot Tube Flow Measurement Michael Montgomery Marketing Product Manager Rosemount Inc. Russ Evans Manager of Engineering and Design Rosemount Inc. Averaging Pitot Tube Meters Introduction
More informationALUMINUM. BestPractices Assessment Case Study. Alcoa North American Extrusions Implements Energy Use Assessments at Multiple Facilities.
ALUMINUM BestPractices Assessment Case Study August 2001 OFFICE OF INDUSTRIAL TECHNOLOGIES ENERGY EFFICIENCY AND RENEWABLE ENERGY, U.S. DEPARTMENT OF ENERGY BENEFITS Assesses core systems commonly found
More informationThe Savannah Steel Series Wood Burning Stoves and Inserts
The Savannah Steel Series Wood Burning Stoves and Inserts The Savannah Steel Series Wood Burning Stoves The wood burning steel stove adds warmth and elegance to any décor. Designed with the latest wood
More informationDepartment of Veterans Affairs VHA DIRECTIVE 2008-062 Veterans Health Administration Washington, DC 20420 October 15, 2008 BOILER PLANT OPERATIONS
CORRECTED COPY Department of Veterans Affairs VHA DIRECTIVE 2008-062 Veterans Health Administration Washington, DC 20420 BOILER PLANT OPERATIONS 1. PURPOSE: This Veterans Health Administration (VHA) Directive
More informationBlack Liquor Evaporators: Design and Operation
Black Liquor Evaporators: Design and Operation decades and remains a common sight in older Kraft mill operations. Jean Claude Patel Sales Manager AH Lundberg Associates, Inc. 406 Sagebrush Rd Naperville,
More informationRules for construction of heating boilers, Boiler and Pressure Vessel Code, Section IV-2007
Boilers Introduction How Boilers Work Types of Boilers Key Components of Boilers Safety Issues Best Practices for Efficient Operation Best Practices for Maintenance References Introduction Boilers are
More informationFactory owners must ensure the boiler is:
Factory owners must ensure the boiler is: * Registered with the Boilers and Pressure Vessels Division, Labour Department * Examined by an appointed examiner and has a valid certificate of fitness * Supervised
More informationEquivalents & Conversion Factors 406 Capacity Formulas for Steam Loads 407 Formulas for Control Valve Sizing 408-409
Engineering Data Table of Contents Page No. I II Formulas, Conversions & Guidelines Equivalents & Conversion Factors 406 Capacity Formulas for Steam Loads 407 Formulas for Control Sizing 408-409 Steam
More informationMUELLER FALLING FILM CHILLERS
MUELLER FALLING FILM CHILLERS MUELLER FALLING FILM CHILLERS ARE DESIGNED TO COOL ANY FLUID TO WITHIN 2 F OF ITS FREEZE POINT. The primary application for Mueller s falling film chiller is to cool food-grade
More informationMarine Boilers. From a world class boiler manufacturer
Marine Boilers From a world class boiler manufacturer Some like it hot. Some like it fast. We like it perfect. Parat Halvorsen has been family-run since day one, and acting like it ever since. To this
More informationPrinting and Publishing Energy Savings Guide
Printing and Publishing Energy Savings Guide Oregon printing and publishing plants face challenges of rising operating costs, environmental and other regulations, outdated equipment and customer demand
More informationDescription of Thermal Oxidizers
Description of Thermal Oxidizers NESTEC, Inc. is a full service equipment supplier specializing in solutions for plant emission problems. The benefit in working with NESTEC, Inc. is we bring 25+ years
More informationNAWTEC18-3541 CONCEPTS AND EXPERIENCES FOR HIGHER PLANT EFFICIENCY WITH MODERN ADVANCED BOILER AND INCINERATION TECHNOLOGY
Proceedings of the 18th Annual North American Waste-to-Energy Conference NAWTEC18 May 11-13, 2010, Orlando, Florida, USA NAWTEC18-3541 CONCEPTS AND EXPERIENCES FOR HIGHER PLANT EFFICIENCY WITH MODERN ADVANCED
More informationA GUIDE TO SELECTING YOUR INDUSTRIAL OVEN
A GUIDE TO SELECTING YOUR INDUSTRIAL OVEN Application 1 The first step in selecting an industrial oven is defining the required heat application that your oven will be used for. Heat processing is extensively
More informationProcess Heater Burners, Flare Systems, Thermal Oxidizers and Catalyst Systems. Combustion Technology
Combustion Technology INNOVATIVE SOLUTIONS FOR COMBUSTION AND EMISSIONS CHALLENGES Process Heater Burners, Flare Systems, Thermal Oxidizers and Catalyst Systems Callidus Technologies by Honeywell - Experie
More informationColumbia University Master Planning & Optimization
Columbia University Master Planning & Optimization February 20, 2014 Mr. Frank Martino Vice President, Operations 1 Agenda Columbia University Campus District Energy Overview Evolution of Columbia s District
More informationSec. 29-232 page 1 (5-98)
Department of Public Safety Sec. 29-232 page 1 (5-98) TABLE OF CONTENTS Boiler Design, Construction, Installation, Repair, Use and Operation Definitions.... 29-232- 1 General Requirements Manufacturer
More informationCHAPTER 10 BOILERS, WATER HEATERS AND PRESSURE VESSELS
CHAPTER 10 BOILERS, WATER HEATERS AND PRESSURE VESSELS SECTION 1001 GENERAL 1001.1 Scope. This chapter shall govern the installation, alteration and repair of boilers, water heaters and pressure vessels.
More informationINSTALLATION & MAINTENANCE MANUAL TURBOPOWER GAS, OIL & GAS/OIL WATER HEATER
INSTALLATION & MAINTENANCE MANUAL TURBOPOWER GAS, OIL & GAS/OIL WATER HEATER Installation and service must be performed by a qualified service installer, service agency or the gas supplier. Oil Gas/Oil
More informationCombustion Pulsation and Noise by Dan Banks, P.E., Banks Engineering Inc.
Combustion Pulsation and Noise by Dan Banks, P.E., Banks Engineering Inc. Posted: August 1, 2007 The natural flame instability in any flare or furnace produces noise. In rare cases, the noise can be loud
More informationNatural Gas Conversions of Existing Coal-Fired Boilers
White Paper MS-14 Natural Gas Conversions of Existing Coal-Fired s Authors: F.J. Binkiewicz Jr., P.E. R.J. Kleisley B.E. McMahon J.E. Monacelli D.A. Roth D.K. Wong Babcock & Wilcox Power Generation Group,
More informationSIMPLIFIED BOILER START UP METHOD FOR FLUIDISED BED COMBUSTION BOILERS
SIMPLIFIED BOILER START UP METHOD FOR FLUIDISED BED COMBUSTION BOILERS 1.0 SYNOPSIS The start up of fluidised bed combustion boilers has always been a subject of the most difficult operation. Many boiler
More informationInvestigating the Impact of Boiler Aging In Replacement Decisions
Investigating the Impact of Boiler Aging In Replacement Decisions Siddika Pasi and Michael R. Muller, Rutgers University - Center for Advanced Energy Systems ABSTRACT Traditionally boilers were believed
More informationTHE OPTIMISATION OF BIOMASS COMBUSTION IN SMALL BOILERS
The optimisation of biomass INFRASTRUKTURA I EKOLOGIA TERENÓW WIEJSKICH INFRASTRUCTURE AND ECOLOGY OF RURAL AREAS Nr 6/28, POLSKA AKADEMIA NAUK, Oddział w Krakowie, s. 63 69 Komisja Technicznej Infrastruktury
More informationIndirect fired heaters
Indirect fired heaters Indirect Fired Heaters General INDIRECT BATH HEATERS have a wide variety of successful applications in the oil and gas production, processing and transmission industry. Some of the
More informationHEAT TRANSFER IM0245 3 LECTURE HOURS PER WEEK THERMODYNAMICS - IM0237 2014_1
COURSE CODE INTENSITY PRE-REQUISITE CO-REQUISITE CREDITS ACTUALIZATION DATE HEAT TRANSFER IM05 LECTURE HOURS PER WEEK 8 HOURS CLASSROOM ON 6 WEEKS, HOURS LABORATORY, HOURS OF INDEPENDENT WORK THERMODYNAMICS
More informationCONTENTS. ZVU Engineering a.s., Member of ZVU Group, WASTE HEAT BOILERS Page 2
WASTE HEAT BOILERS CONTENTS 1 INTRODUCTION... 3 2 CONCEPTION OF WASTE HEAT BOILERS... 4 2.1 Complex Solution...4 2.2 Kind of Heat Exchange...5 2.3 Heat Recovery Units and Their Usage...5 2.4 Materials
More informationCommercial Gas Furnace Upflow
Commercial Gas Furnace Upflow Model G24-200 80% A.F.U.E. 200,000 Btuh Input Heating Cap. 7.5 or 10 Tons Nominal Add-On Cooling GUK FEATURES Certified by A.G.A./C.G.A. Laboratories. Heavy gauge painted
More informationSIOUX HYBRID WATER HEATER
SIOUX Hybrid Water Heater for the Concrete Industry SIOUX HYBRID WATER HEATER Patent Pending Maximizing the Benefits of Coil and Direct-Fired Heating Technologies Higher Discharge Temperature True High-Efficiency
More informationCommercial Boiler Systems and Controls
Commercial Boiler Systems and Controls Condensing Non-condensing Hybrid Systems Steel Medium Mass Copper Instantaneous Electric Riverside R HYDRONICS An introduction to hybrid boiler systems What is a
More information