Types of Specifications. METHOD END RESULT QC/QA Statistically Based PERFORMANCE Warranty Performance Related
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1 QC/QA PCCP
2 Types of Specifications METHOD END RESULT QC/QA Statistically Based PERFORMANCE Warranty Performance Related
3 QUALITY CONTROL Activities that have to do with making the Quality of a product what it should be
4 QUALITY ASSURANCE Activities that have to do with making sure that the Quality of a product is what it should be
5 Quality Control Materials Personnel Qualifications Quality Control Plans Trial Batch
6 Materials - PCCP Approved Materials List Materials Sources Material Certifications Verification Samples
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16 Chemical Admixtures Air Entraining Admixtures Water Reducing Admixtures Retarding Admixtures Accelerating Admixtures
17 Chemical Admixtures Approved List Material Certification indicating compliance to required specification Annual Certificate of Compliance One verification sample per year per manufacturer
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20 Replaced Stockpile Approval Stockpiles Accepted based on Producer s Tests INDOT Audits
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22 Stockpiling
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26 In-Line Sampling
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33 Class AP Aggregates
34 Reinforcing Bar and Dowel Bar Certification Program ITM 301 Coater Concrete Reinforcing Steel Institute (CRSI) Certified Manufacturer Compliance to specification requirements for heats Satisfactory testing with INDOT Satisfactory verification testing
35 Reinforcing Bar and Dowel Bar Certification Program ITM 301 Acceptance Bars Type B Certification provided by manufacturer Acceptance - Coating Type A Certification for coating thickness and adhesion tests Type C Certification to identify coating material and state that the coating is from the Approved List of Epoxy Coatings for Steel
36 Central Mix Plant Plant Inspection ITM 405 Procedures for storage and sampling of aggregates, cement, pozzolans, and admixtures Inspection of scales and meters
37 Certified Ready Mixed Concrete Plant Program NRMCA Plant Certification 2 Year cycle for inspection of plant Voluntary program More frequent scale calibrations INDOT still does inspection
38 Certified Ready Mixed Concrete Plant Program Delivery trucks included 14 month cycle for inspection
39 Approved Materials Lists Materials Sources
40 Approved Materials Lists Materials Class AP Aggregates Joint Sealants PCC Admixtures and Admixture Systems Chemical Anchor Systems Sources Cement Reinforcing Bar Epoxy Coaters Uncoated Reinforcing Bar Ready Mixed Concrete Plants Certified Aggregate Producers
41 Material Certifications Type A Manufacturer Copy of lab report Certify materials meet specifications Type B Manufacturer Applicable specifications Indicate limits of test values Certify materials meet specifications Type C Manufacturer Applicable specifications Certify materials meet specifications
42 Verification Samples Frequency Manual Cement Fly Ash Concrete Admixtures Curing Materials Reinforcing Steel Hydrated lime Geotextiles
43 Quality Control Materials Personnel Qualifications Quality Control Plans Trial Batch
44 Personnel Qualifications Qualified Technicians Soils Aggregates Concrete Aggregate Producers Certified Aggregate Technicians Contractor Personnel ACI Certified Concrete Field Testing Technician, Level 1 Certified PCCP Field Supervisor
45 Qualified Technicians Requirements Written examination on test procedure Proficiency by Independent Assurance Technician Proficiency required once per year If no proficiency within three years, the written exam is required again
46 Qualified Technicians - Soils AASHTO T 191 Density by Sand Cone AASHTO T 255 Moisture Content of Aggregate AASHTO T 310 Density by Nuclear Gauge ASTM D 6951 Stiffness by DCP ITM 506 Field Moisture Content ITM 508 Stiffness by LWD
47 Qualified Technicians - PCCP AASHTO T 23 Making and Curing Test Specimens in the Field AASHTO T 97 Flexural Strength AASHTO T 119 Slump AASHTO T 152 Air Content by Pressure Method ASTM C 173 Air Content by Volumetric ITM 403 W/C Ratio
48 Qualified Technicians - Smoothness ITM Profilographs
49 Certified PCCP Field Supervisor Contractor Paving Superintendents QCP Field Manager (ITM 803) responsible for execution of the QCP and liaison with Engineer May be Field Manager for multiple contracts
50 Quality Control Materials Personnel Qualifications Quality Control Plans Trial Batch
51 QUALITY CONTROL PLANS QCP A detailed description of the type and frequency of inspection, sampling, and testing deemed necessary to measure and control the various properties of the material
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61 Stockpile Identification
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72 Quality Control Technicians PCCP Quality control tests Gradation of aggregates Flexural strength Air content Unit Weight W/C ratio Surface smoothness Control charts
73 Lots and Sublots - PCCP PCCP Lots syd Sublots syd
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104 Quality Control Materials Personnel Qualifications Quality Control Plans Trial Batch
105 Purpose of Trial Batch Validate Concrete Properties Quality Control and Acceptance Testing Comparison Baseline Properties of Concrete Mix Design Confirm Targets for Unit Weight and W/C View Plant Process to Understand Quality Control Needs
106 Quality Assurance - CMDS Concrete Trial Batch Air Content % % Plastic Unit weight -- ± 3.0% of CMDS W/C ratio -- ± 0.030% of target value of CMDS and shall not exceed Flexural strength -- minimum of 570 psi Volume (ft 3 ) One yd 3 Materials SSD Weight (lb) A Air I 0 O Batch B Cement J P 508 C Fly Ash K 70.5 Q 71 D Water L Paste (E) Aggregate (F) G H Total (E + F) 27.0 Fine Aggregate Coarse Aggregate T(29gal)24 2 M R 1115 N S 1810
107 Quality Assurance - CMDP Submitted to DTE upon completion of Trial Batch Minimum of 3 work days prior to production Production shall not start without approved CMDP Volume (ft 3 ) One yd 3 Materials SSD Weight (lb) A Air I 0 O Batch B Cement J P 508 C Fly Ash K 70.5 Q 71 D Water L Paste (E) Aggregate (F) G H Fine Aggregate Coarse Aggregate T(29gal)24 2 M R 1115 N S 1810 Total (E + F) 27.0
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111 Light Weight Deflectometer (LWD) Stiffness on compacted aggregate used as the separation layer instead of nuclear gauge and for chemically modified soils
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STATE OF OHIO DEPARTMENT OF TRANSPORTATION SUPPLEMENTAL SPECIFICATION 888 PORTLAND CEMENT CONCRETE PAVEMENT USING QC/QA.
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NRMCA Quality Certification. Ready Mixed Concrete Quality Management System. Certification Criteria Document
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