ACO Construction & Building Products
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1 ACO Construction & Building Products Commercial Trench Drains ACO DRAIN PowerDrain Leaflet Introduction to the heavy duty PowerDrain Line S100K - 4" internal width, iron edge channel S200K - 8" internal width, iron edge channel S300K - 12" internal width, iron edge channel
2 ACO DRAIN ACO Drain is the market leading modular trench drain system and is ideal for commercial applications varying from gas stations to airports. ACO Drain systems consist of factory manufactured modular channel units made from either corrosion resistant polymer concrete or fiberglass, together with grates from a variety of materials for all loading applications. ACO Drain systems are available in 2", 4, 8 and 12 internal widths, and most are available with a built-in slope for up to 130 ft (40 meters) of continuous slope. The ACO Drain product line is segmented into different product types dependent on use. 1. Standard Products KlassikDrain PowerDrain 2. Problem Solvers FlowDrain SlabDrain Brickslot MembraneDrain MiniKlassik PowerDrain Heavy duty sloped trench drain system ideal for applications requiring the most rugged product. PowerDrain features an integrally cast-in ductile iron edge rail, and choice of slotted and longitudinally slotted ductile iron grates up to EN 1433 Load Class F (90 ton loading). PowerDrain is available in 4 (S100K), 8" (S200K) and 12 (S300K) internal width systems and features the patented PowerLok boltless locking system to secure grates. Select longitudinally slotted grates for applications that must meet ADA requirements. Typical applications Airports Highways Heavy duty industrial areas Gas stations Docks & ports Military bases Truck stops For applications requiring increased corrosion resistance, all polymer concrete parts are produced using a Vinylester resin, providing a significantly higher chemical resistance. Refer to the full ACO Drain Technical Handbook or contact your nearest ACO sales office for details. 2
3 ACO DRAIN Product overview - S100K/S200K/S300K Ductile iron grates - EN 1433 Load Class F (90 ton) heavy duty ductile iron slotted or ADA compliant longitudinally slotted grates. S200K & S300K ADA compliant grates are Load Class E (60 ton). Polymer concrete - a durable, yet lightweight material made from polyester resin binder reinforced by mineral aggregates and fillers. Anti-shunt lugs - recesses in grate fit around lugs on the edge rail to prevent longitudinal movement. PowerLok - is a patented, boltless locking system that provides easy fitting and removal of grates. Reduces installation/maintenance time and cost. Each grate is secured with 4 points of capture. S300K 12" internal width S200K 8" internal width Sloped (0.5%) channel units - meter long units provide 131'-3 (40 meter) continuous slope. This equates to 1/17" fall per linear foot. Five neutral channels extend run lengths. Four half-meter units and accessories also available. S100K 4" internal width Channel identification & system numbering - in addition to channel numbering on sidewalls and base of channel, each end of the channel indicates the number of the channel that will connect to it. Interconnecting end profiles allow easy and effective joining of channels. SF Sealant Groove - a 3/16 by 5/16 groove is cast into both ends of every channel. The combined groove this creates allows for a positive bead of appropriate flexible sealant to be inserted at joints. Ductile iron edge rail - integrally castin rail provides maximum strength and protection for channel body. Knock-outs are included on every 5th channel unit to allow vertical evacuation of the system along the run. 3
4 Typical system layout - S100K/S200K/S300K Removable grates Neutral channels 00 Sloping channels Half meter channels Bottom knockout S100K - 4 & 6 S200K - 4 & 6 S300K - 6 & 8 Universal closing /outlet endcap Installation device Catch basins PowerLok - boltless locking system 1 To open PowerLok, insert tool between rail and PowerLok device. 2 3 Rotate tool 90o; PowerLok device should push away from rail. To close, place hook part of tool into V and push towards rail. The safety clip push-fits next to the locked PowerLok device. Safety clip sits flush with grate surface and grate cannot be unlocked. To open PowerLok device, the safety clip must be removed. If no red block visible the locking is not guaranteed, providing a visual alert that grates may not be locked. PowerLok - Safety clip For areas of security or safety concerns, the PowerLok safety clip provides a visual alert of PowerLok lockings. 4
5 ACO DRAIN Parts table S100K - 4" internal width Part No Invert inches 2 Weight Lbs 00 Neutral channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Neutral channel (1m) Neutral channel (0.5m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Neutral channel (1m) Neutral channel (0.5m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Neutral channel (1m) Neutral channel (0.5m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Sloped channel (1m) Neutral channel (1m) Neutral channel " (0.5m) Type 900 In-line catch basin " (0.5m) SK3-904D In-line catch basin " (0.5m) 4 621D/631D catch basin " (0.5m) Type 600 optional riser Foul air trap - fits both 910 & 610 basins SK " Inlet Cap SK " Outlet Cap SK " Inlet Cap SK " Outlet Cap Universal end cap Debris strainer for 4" bottom knockout " Oval to 6" round outlet adaptor Installation device Grate removal tool Ductile iron longitudinal grate Ductile iron slotted grate S200K - 8" internal width S300K - 12" internal width Part No Invert Inches 2 Weight Lbs Part No Invert Inches 2 Weight Lbs This channel offers bottom knockout feature; S100K - 4" round/6" oval, S200K - 4" & 6" round, S300K - 6" & 8" round. 2. Inverts shown are male end, for female invert depth - subtract 0.2" from male invert (except neutral channels where it will be same as male invert; To calculate Overall channel depth add 1.0" to invert depth. 3. Catch basin assembly includes polymer concrete top with ductile iron edge rail, plastic base & trash bucket, but does not include PowerLok grate. 4. Catch basin assembly includes polymer concrete top with ductile iron edge rail, plastic riser, plastic base & trash bucket, but does not include PowerLok grate. 5
6 PowerLok grates S100K grates Part No Length mm LOAD CLASS F - EN ,000lbs - 4,182psi Wgt lbs S100K Iron slotted ü Iron longitudinal ü ü S200K grates Part No Length mm LOAD CLASS F - EN ,000lbs - 3,485psi Wgt lbs Iron slotted ü ü LOAD CLASS E - EN ,000lbs - 2,323psi Iron longitudinal ü ü S300K grates Part No Length mm LOAD CLASS F - EN ,000lbs - 3,485psi 300 K Wgt lbs Iron slotted ü LOAD CLASS E - EN ,000lbs - 2,323psi Iron longitudinal ü ü E600 F 900 F 900 DIN F K DIN KL F900 6
7 ACO DRAIN Catch basin options Polymer concrete catch basins are used either as stand-alone area drains, or most commonly as the outlet to the underground pipe work for a trench run. They provide the highest hydraulic output and allow easy access to the pipe system for maintenance. In-line catch basins Type 900 in-line catch basins are the same width as the trench run. Type 600 catch basins Type 600 catch basins are 12" wide, provide greater hydraulic output and maintenance access. The polymer concrete in-line top allows use of same grate as trench run for seamless aesthetics. The polymer concrete top comes in depths to suit channel system. Ductile iron rail and choice of grates to match channel grates. Type 600 catch basin not available for S300K. SK1-901D SK2-902D SK3-903D/SK3-904D SK1-621D/SK1-631D SK2-621D/SK2-631D - use with S100K - use with S200K Polymer concrete catch basin top with ductile iron edge rail. Optional plastic trash bucket. Optional plastic riser to increase depth and hydraulic output. Plastic catch basin base with choice of outlet sizes and locations. Both SK1-900 & SK2-900 in-line catch basins use same base - provides suitable width/access for pipe maintenance. 7
8 Other ACO DRAIN systems KlassikDrain The world s most widely used general purpose 4, 8" or 12" internal width trench drain system with wide range of grates. FlowDrain An 8 internal width system manufactured from corrosion resistant fiberglass, ideal for long straight runs in concrete slabs. Brickslot A discreet drainage solution for brick or stone pavers. SlabDrain For shallow slab areas where vertical depth is limited. SlabDrain is available with 3 different edge details and in 4", 8" or 12" widths. MiniKlassik A 2 internal width neutral system for high profile, aesthetic areas. MembraneDrain A two part system for use in non-habitable suspended slabs where a membrane is used. ACO Polymer Products, Inc. West Sales Office 825 W. Beechcraft St. Casa Grande, AZ Tel: (520) Toll Free: (888) Fax: (520) Electronic Contact: info@acousa.com Follow us on Northeast Sales Office 9470 Pinecone Drive Mentor, OH Tel: (440) Toll free: (800) Fax: (440) Southeast Sales Office 4211 Pleasant Road Fort Mill, SC Toll free: (800) Fax: (803) July 2015 ACO Polymer Products, Inc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer s responsibility to ensure that each product is fit for its intended purpose and that the actual conditions of use are suitable. ACO Polymer Products, Inc. reserves the right to change products and specifications without notice. Re-order Part # DL055
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