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2 Komline-Sanderson Equipment and Systems for Filtration and Thermal Processing K-S filtration and thermal processing technology meets the needs of the producers of chemicals, pharmaceuticals, food products, and other processed materials. In filtration, the filter cake is the desired product for some. For others, the filtrate as a clarified solution is the product. Some products require cake washing and drying. Whatever your filtration need, Komline-Sanderson has the separation technology to do the job best. The K-S paddle processor provides for highly efficient, indirect heat transfer for drying, cooling, heating, sterilizing, reacting, or crystallizing. Since its founding in 1946, K-S has become a leading supplier of equipment and systems for process applications, wastewater treatment, and sludge processing. Our experience with process applications ranges from simple separations to complex multi-stage applications involving filtration, cake washing and drying. By offering a variety of technologies, K-S can help you select the optimum solution to meet your needs. Some Markets Served By Komline-Sanderson Chemicals, organic or inorganic compounds, commodity or specialty products Petrochemical, hydrocarbons, plastics and additives Pigments, inorganic and organic Pharmaceuticals, intermediates, specialty ingredients, nutraceuticals Food products and ingredients, flours, starches, beverages, fats, fibers Metal/mineral products, hydroxides, oxides and ores Environmental (ask for our wastewater brochure) Filtration and Separation CR Membrane Filter Membrane Filter Press Pressure Plate Filter Rotary Drum Vacuum Filter Horizontal Vacuum Filter Filter Wash Clarify Recover Thicken Dewater Indirect Heat Transfer Paddle Processor Dry Heat Cool Sterilize Crystallize React
3 Rotary Drum Vacuum Filter A widely used process solution for continuous filtration, cake washing, dewatering, and clarification of liquids. Available with filtration areas up to 1500 sq. ft., with several discharge methods including K-S proprietary Flexibelt, scraper, precoat, roll and string options. Unit shown is constructed in vapor-tight design for containment of a volatile process gas. Continuous operation Application versatility Low maintenance and operator supervision - 0 Pressure Plate Filterww.bid-on-equipment.com Tiltable plates allow for easier cleaning and discharge of filtered product for a wide range of applications. Permits efficient cake washing by eliminating clearance space between stacked plates and the vessel wall. Plate design and configuration allow quick, easy replacement of media and removal of individual plates. Dry cake discharge No heel Permits individual plate maintenance Minimum height and footprint Fully automatic discharge Process containment CIX TM Horizontal Vacuum Filter The CIX- horizontal vacuum filter performs filtration, extraction and drying with extraordinary efficiency in one machine. Slurry material is fed continuously and is processed to form a cake as it is progressively indexed through the discrete zones of the filter. Ideal for applications requiring counter-current cake washing, precise separations, and high efficiency drying. Excellent cake washing capabilities Extremely high cake solids Versatile and reliably scalable r- Filter Presses: Plate-and-Frame, Recessed Chamber, and Membrane Plate K-S Avery pioneered membrane plate filter presses and offers wide experience in special engineering for a range of high-performance applications. As appropriate, K-S also builds filter presses in standard or chamber plate designs and in laboratory or pilot scale models. High cake solids, shorter cycle times Efficient cake washing Variable volume capability
4 Cross-Rotational (CR) Membrane Filtration Mechanically enhanced membrane filtration system for clarification, concentration and diafiltration in a wide range of applications. Spinning rotors create turbulence at membrane surface to assure that filter is self-cleaning and to maintain steady high flux rates. Available in laboratory, pilot and production models. Replace batch processes with continuous operation Operates at low pressure drop (<1 bar) Operates efficiently at high solids concentrations Flexible for arrays in series or parallel K-S Quality Used/Reconditioned Equipment Komline-Sanderson offers quality used and reconditioned equipment for filtration and separation, dewatering or concentration, and thermal processing. OEM rebuilds are fully guaranteed. Purchasing reconditioned equipment sometimes represents the best way to assure up-to-date technology and optimum return on lifetime investment. Assurance of OEM reliability Relatively quick delivery K-S provides application expertise Paddle Dryer/Cooler Indirectly heated up to 750 F or cooled down to -40 F, the K-S Paddle Processor can be used for drying, heating, cooling, reacting, coating, sterilizing, crystallizing, and calcining. Feedstocks can be slurries, cakes, paste, granules or powders. Dual intermeshing agitators provide for uniform mixing and high heat transfer rates. Controlled residence time Controlled uniform temperature Products can approach temperature of heat transfer medium Heat transfer media: steam, thermal fluids, water, glycol Continuous or batch operation Atmospheric, vacuum or pressure designs Rotary Atomizer for Spray Dryers and Dry Scrubbers Converts virtually any pumpable slurry into a spray of fine droplets of 30-50mm diameter, suitable for spray drying into powder particles. The variable frequency, high speed motor uses a direct drive for on line reliability and minimum maintenance. Compact atomizer design fits easily in existing hot air plenum Easy to adjust particle size with variable speed drive Robust, corrosion-resistant construction Several models available, covering gpm ( m 3/hr) feed flow rate Packaging illests sing
5 System Design and Project Execution Because a successful installation depends on the integration of key process units with properly selected ancillary equipment, K-S will provide a complete system, or assist the customer in selecting components as needed. We develop customized instrumentation and control packages as required to assure optimum performance. Scale-up and Pilot Test Capability K-S provides laboratory and pilot testing of machinery and systems in our laboratory and in your plant. Pilot units are available for process testing, to generate design data, and to produce sample product. All tests include a comprehensive analysis and data report. Parts/Service/Filter Media K-S offers a full range of support services and supplies, including: Installation supervision, operator training, and maintenance training Spare parts and filter media Process optimization and evaluation Examples of K-S Innovation By fully enclosing a rotary drum vacuum filter and designing special shaft seals, K-S was able to recover a liquid hydrocarbon from a fast-filtering crystalline product, where other filtration methods failed. K-S variable volume membrane plate filter presses reduced cycle time and increased cake solids in pigment manufacturing, resulting in less need for drying and significant cost reduction. For a toxic, flammable solvent removal application, K-S developed a dryer capable of operating continuously under either pressure or vacuum conditions. K-S developed a two -zone paddle processor permitting drying/cooling, heating/cooling, or multi-temperature reactions to be performed in a single unit. K-S developed an innovative enclosed horizontal vacuum filter which applies waste steam to help recover a valuable process component in a continuous-feed operation. Unique Cross-Rotational (CR) membrane technology from K-S applies turbulence at the membrane surface to prevent fouling and permit continuous, trouble-free filtration of a viscous feed material.
6 Wastewater Treatment and Sludge Processing Solutions from Komline-Sanderson K-S also designs and manufactures innovative solutions for wastewater treatment and sludge processing problems facing industrial plants and municipal wastewater treatment facilities. K-S is a leading global supplier of equipment and systems for clarification and sludge processing. Komline-Sanderson equipment and technology is used for clarifying wastewater to meet discharge regulations, reduce costly surcharges, or to recover valuable products and water for reuse. K-S helps customers reduce sludge volume by thickening, dewatering and drying, reducing disposal cost and impact. Thermal processing also converts some waste products to useful by-products or fuel. Sludge Pumps Pre-Coat Vacuum Filters Clarification Thickening Dewatering Drying Pumping For more details about Komline-Sanderson's wastewater treatment and sludge processing technology, ask for our brochure. Dissolved Air Flotation Belt Filter Presses To Contact Komline-Sanderson: Call: CALL 4 K-S ( ) Fax: FAXS 4 K-S ( ) info@komline.com website: Paddle Dryers ) Packaging Processing Komline-Sanderson 12 Holland Avenue, Peapack, NJ Fax Brampton, Ontario Fax L6W 1W1 Canada
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