HEUFT SYSTEMTECHNIK. Inspection Solutions for Pharma Packaging and Products. Stephan Bachmeier Leader of Pharmaceutical Department
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1 HEUFT SYSTEMTECHNIK Inspection Solutions for Pharma Packaging and Products Stephan Bachmeier Leader of Pharmaceutical Department
2 Agenda Company presentation / Introduction Inspection solutions for empty primary packaging Inspection solutions for filled and sealed containers Pulsed X-ray inspection technology for non translucent products Soft and controlled rejection of incorrect containers
3 HEUFT & Pharma HEUFT is the leading company which develops and manufactures highly innovative machine solutions for the pharma-, healthcare- and food&beverage industry. A well-engineered modular machine concept allows the use of fundamental inspection technologies such as CCD camera or x-ray technology for several different applications! A close meshed network of sales- and service subsidiaries and agencies emphasises the global orientation of our company!
4 HEUFT & Pharma
5 HEUFT in Russia and CIS HEUFT Eurasia Located in Moscow, Russia Local project management Local support and spare part management 7 Local service engineers Local Sales office
6 HEUFT & Pharma HEUFT offers inspection solutions for various pharmaceutical products. Oral dosed liquids Parenteral products Lyophilized products PHARMA Powders and dry syrups Nasal products Pills & capsules Etc.
7
8 HEUFT Service Worldwide
9 HEUFT Remote Service
10 Empty vial inspection Finish defects Foreign objects (Base) Defects (Sidewall) Full Vial Inspection Fill level check (liquid) Rubber stopper position Cap inspection Cosmetic defects Full Vial Inspection Crimp cap inspection Foreign object detection Cosmetic defects Carton Inspection Presence check OCR / OCV Washing / Rinsing Sterilizing Filling Capping Lyophilis ation Capping Labelling Cartoning General equipment Conveying systems Conveyor control Data acquisition Line analysis systems Full Vial Inspection Fill level check (lyo) Splashed product detection Rubber stopper position Cosmetic defects Label Inspection Label verification Label position OCR / OCV
11 HEUFT Productportfolio Empty container inspection Full vial inspection Full bottle inspection Full product inspection Aerosol inspection Leak check Foreign object detection Label inspection Carton inspection Rejection Line control Conveyors Production data / Line analysis
12 Empty container inspection Inspection of non-transparent packages made of plastic or metal for cosmetic defects and inclusions.
13 Empty container inspection Inspection of empty glass containers such as vials and bottles prior to filling to detect glass defects, inclusions, cracks and other damages
14 Empty container inspection Inspection of the complete glass surface via high resolution CCD cameras Finish inspection Base inspection Sidewall inspection
15 Full container inspection For the inspection of filled and sealed products as vials, bottles, ampoules etc. there are different inspection modules available: Fill level check Product colour check Cap inspection Label inspection Leak detection Code reading Particle detection
16 Full container inspection
17 Full container inspection Code inspection of variable data with OCR/OCV functionality
18 Full container inspection 360 label inspection for various quality aspects Missing label Tilted label Flagging label Bad orientation Wrong label Wrong code
19 Full container inspection Non destructive leak detection for various BFS containers
20 HEUFT X-ray Technology
21 HEUFT X-ray Technology Within non-translucent products such as lyophilized products, emulsions or suspensions it is impossible to detect glass or metal fragments inside the product by camera! With x-ray technology you can have a look inside the product!
22 HEUFT X-ray Technology X-RAY Picture converter High voltage unit High voltage switch 70,000 V on / off 1 msec
23 HEUFT X-ray Technology High voltage is switched on and off for each container with a well-controlled voltage with a well-controlled duration with a well-defined intensity 1 0 pulsed permanent -1
24 HEUFT X-ray Technology 10R Lyo product Glass fragment Glass fragment
25 HEUFT X-ray Technology 100H Lyo product Glass fragment Glass fragment Inhomogeneous glass distribution
26 HEUFT X-ray Technology Good syringe Bended cannula SNS penetration
27 HEUFT Automatic Rejection Various automatic rejection systems are available for the rejection of incorrect products.
28 Thank you for your attention! HEUFT SYSTEMTECHNIK GMBH heuft.com
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