RW-OZ Series Water Reclamation Systems ENGINEER GUIDE: OZONE SYSTEMS

Transcription

1 BUILT IN THE USA RW-OZ Series Water Reclamation Systems ENGINEER GUIDE: OZONE SYSTEMS

2 RW-OZ Series Skid-Mounted Water Reclamation Systems Water Control RW-OZ Series Water Reclamation Systems provide an innovative option for drastically reducing building water and sewer usage, gaining multiple points towards LEED certification, and minimizing the negative environmental impact of new and existing commercial facilities. These systems harvest and store rainwater, graywater, condensate, groundwater and backwash water (as well as water from other select sources) and then reuse it to provide clean, nearly potable quality water to irrigation systems, toilets, urinals, cooling towers, washdown tanks, and other non-potable applications. With over 40 years of experience in commercial water filtration and conditioning, Water Control is a name you can count on for innovative, high quality solutions to your "green" system challenges. System Advantages: May contribute toward multiple points under LEED v4 program: - Integrative Process (1 point) - Outdoor Water Use Reduction (Pre-requisite points) - Indoor Water Use Reduction (Pre-requisite points) - Cooling Tower Water Use (1 2 points) - Rainwater Management (1 3 points) - Regional Priority (up to 4 points) Greatly reduces water and sewer usage: Reduced impact fees! NO chemicals or additives required Minimal system maintenance requirements Guaranteed minimum disinfection levels Cistern tanks remain clean! Model System Flow* (max GPM) Dimensions** (L X W X H) Maximum Cistern Size (Gallons)*** Ozone Generator (g./hour) Pressure Tank Size**** RW-OZ " X 18" X 75" 10,000 8 g. 35 gal. RW-OZ " X 18" X 75" 16,000 8 g. 35 gal. RW-OZ " X 18" X 75" 25, g. 50 gal. RW-OZ " X 18" X 75" 40, g. 85 gal. RW-OZ " X 34" X 75" 50, g. 120 gal. RW-OZ " X 34" X 75" 75, g. 120 gal. * Max flow rated at psi output pressure depending on model (see system drawings for details). Higher pressure (booster) pumps available call for details. ** Dimensions listed do not include pressure tank see pages that follow for full details. All dimensions subject to change without notice. *** Cistern tank sizes and types can vary by roof size and individual application -- please call for help with specific tank selection. Larger (custom) systems are available. **** Pressure tank may not be required on some irrigation-only or recirc-only systems. 2

3 RW-OZ Series Details: RW-OZ SERIES UNITS Turnkey water reuse systems, which arrive pre-plumbed and pre-wired for easy installation and operation. A powerful ozone system aids in removing contaminants as well as disinfecting and deodorizing. The onboard purification process provides filtered, sanitized, odor-free water on-demand. No post holding tank or sump pump is required on most applications. The system s small footprint takes only minimal space in the mechanical room. THE OZONE RECIRCULATION SYSTEM Operated independently from the filtration pump system and is controlled by an ORP feedback system to ensure constant disinfection levels of minimum 0.05 mg/l. (approx.). The powerful ozone re-circulation system serves to disinfect any contaminants, so that they may be easily captured by the micro-pore filtration system. Ozone kills microbes, enzymes, and bacteria so that there will be no build-up of organic growth, nor will there be a build-up of odor-forming bacteria. Within minutes, ozone (O3) reverts back to oxygen (O2). This results in sanitized, odor-free water, with no harmful byproducts or contaminants. THE PRIMARY FILTRATION SYSTEM Pump (and an associated filtration array) is designed for maximum water quality. The system receives ozone-treated, reclaimed water from the holding tank (cistern) and processes this water to remove all particulate matter of greater than twenty-five (25) microns. In addition, the filtration system is self-cleaning (backwashing), requiring little or no maintenance. The system provides water on demand so no post-holding tanks are required. The AutoBypass feature automatically switches to fresh water when cistern water levels are low, ozone concentrations are low, or the filtration system is backwashing. INSTALLATION: After the cistern tank is in place, a plumber can typically install the system in two days. An electrician simply connects required power to the unit. Once installed, a simple, one-time factory startup is all it takes to get the system into service. MAINTENANCE Primarily limited to periodic inspection and cleaning of simple screens and pump baskets, which can be accomplished in a few minutes about once a month. QUALITY FEATURES Includes a powder-coated aluminum frame, stainless steel self-cleaning filter housings, schedule 80 PVC & solid brass plumbing, heavy-duty pumps, stainless steel hardware, and much more. SYSTEM DESIGN AND SUPPORT Water Control's Technical Service Department is here to help. We can provide you with everything from system sizing and layout (AutoCAD or Revit ), to system delivery/setup/startup services, LEED point registration, and troubleshooting. Call or us today to get started -- or contact your local Water Control representative. 3

4 System Sizing Water Control s Technical Support Department is ready to serve. Our specialists can help you with RW-OZ System and cistern sizing, roof drainage design, system CAD or Revit designs, permitting, and LEED point submittals. To get started, please call or us with the following information: Application details (toilets, urinals, irrigation, cooling tower, etc ) System peak flow requirements (GPM and pressure) Water sources you are considering Geographic location and average monthly rainfall statistics (rainwater only) Roof area (sq ft) (rainwater only) Estimated (peak) monthly water usage (total gallons) for the systems you wish to supply TO SIMPLIFY THIS PROCESS, PLEASE CONTACT US (OR YOUR LOCAL REP) TO REQUEST A SYSTEM SIZING QUESTIONAIRE. Contact Our Technical Support Department: Phone: Fax: techsupport@watercontrolinc.com 4

5 System Dimension Information* NOTE: Additional space will be required for cistern tank (if located indoors). System Dimensions: Model RW-OZ-15 RW-OZ-15 SPECIFICATIONS DELIVERY FLOW RATE 15 GPM OZONE GENERATOR RECIRC PUMP OZONE SUCTION OZONE RETURN DELIVERY PUMP FILTER SUCTION SYSTEM OUTLET FRESH WATER INLET BLADDER TANK SIZE SYSTEM WEIGHT 8 GRAM / HOUR 1 HP, PSI 1 ¼ INCH FNPT 1 ¼ INCH FNPT 1 HP, PSI 1 INCH FNPT 35 GALLONS 680 LBS System Dimensions: Model RW-OZ-35 RW-OZ-35 SPECIFICATIONS DELIVERY FLOW RATE 35 GPM OZONE GENERATOR RECIRC PUMP OZONE SUCTION OZONE RETURN DELIVERY PUMP FILTER SUCTION SYSTEM OUTLET FRESH WATER INLET BLADDER TANK SIZE SYSTEM WEIGHT 8 GRAM / HOUR 1 HP, PSI 1 ¼ INCH FNPT 1 ¼ INCH FNPT 2 HP, PSI 35 GALLONS 780 LBS *System dimensions and designs may be subject to change without notice. 5

6 System Dimension Information* NOTE: Additional space will be required for cistern tank (if located indoors). System Dimensions: Model RW-OZ-50 RW-OZ-50 SPECIFICATIONS DELIVERY FLOW RATE 50 GPM OZONE GENERATOR 12 GRAM / HOUR RECIRC PUMP 1 HP, PSI OZONE SUCTION OZONE RETURN DELIVERY PUMP FILTER SUCTION SYSTEM OUTLET FRESH WATER INLET BLADDER TANK SIZE SYSTEM WEIGHT 1 ¼ INCH FNPT 1 ¼ INCH FNPT 2 ½ HP, PSI 2 INCH FNPT 2 INCH FNPT 2 INCH FNPT 50 GALLONS 900 LBS System Dimensions: Model RW-OZ-100 RW-OZ-100 SPECIFICATIONS DELIVERY FLOW RATE 100 GPM OZONE GENERATOR 24 GRAM / HOUR RECIRC PUMP 1 HP, PSI OZONE SUCTION OZONE RETURN DELIVERY PUMP FILTER SUCTION SYSTEM OUTLET FRESH WATER INLET BLADDER TANK SIZE SYSTEM WEIGHT 5 HP, PSI 2 INCH FNPT 2 INCH FNPT 2 INCH FNPT 85 GALLONS 1200 LBS *System dimensions and designs may be subject to change without notice. 6

7 System Dimension Information* NOTE: Additional space will be required for cistern tank (if located indoors). System Dimensions: Model RW-OZ-150 RW-OZ-150 SPECIFICATIONS DELIVERY FLOW RATE 150 GPM OZONE GENERATOR 30 GRAM / HOUR RECIRC PUMP 2 HP, PSI OZONE SUCTION OZONE RETURN DELIVERY PUMP FILTER SUCTION SYSTEM OUTLET FRESH WATER INLET BLADDER TANK SIZE SYSTEM WEIGHT 15 HP, PSI 3 INCH FNPT 3 INCH FNPT 3 INCH FNPT 120 GALLONS 1800 LBS System Dimensions: Model RW-OZ-200 RW-OZ-200 SPECIFICATIONS DELIVERY FLOW RATE 200 GPM OZONE GENERATOR 30 GRAM / HOUR RECIRC PUMP 2 HP, PSI OZONE SUCTION OZONE RETURN DELIVERY PUMP FILTER SUCTION SYSTEM OUTLET FRESH WATER INLET BLADDER TANK SIZE SYSTEM WEIGHT 15 HP, PSI 4 INCH FNPT 3 INCH FNPT 3 INCH FNPT 120 GALLONS 1800 LBS *System dimensions and designs may be subject to change without notice. 7

8 Electrical Requirements Model Water Control current & power requirements for all RW-OZ systems ETL, UL, & CE approval and maximum over-current protection Reference: CSA-C22.2 No UL 1995 Section 36 2/6/08 Pumps may be either 230V or 460V Pumping Systems (Model phase. All other units 3 phase.) Voltage Current Power Delivery Pump Circ Pump Control and Ozone Generation Systems Voltage Current Power AMPS KVA Hp Hp AMPS WATTS RW-OZ RW-OZ RW-OZ / / ½ RW-OZ / / RW-OZ / / RW-OZ / / System Connection Sizes Model Ozone Suction Ozone Return Filter Suction System Outlet Fresh Water Bypass Inlet RW-OZ-15 1 ¼ 1 ¼ 1 ½ 1 ½ 1 RW-OZ-35 1 ¼ 1 ¼ 1 ½ 1 ½ 1 ½ RW-OZ-50 1 ¼ 1 ¼ RW-OZ ½ 1 ½ RW-OZ ½ 1 ½ RW-OZ ½ 1 ½ 4 3" 3" *System dimensions and designs may be subject to change without notice. 8

9 Installation and System Flow The drawings below represent typical RW-OZ system installations. Water Control can help with Site-Specific designs upon request. System submittals provided by Water Control will show plumbing sizes, flow, and tank details, so each system can be properly installed and set-up. Standard Installation: RW-OZ System Roof Drain Graywater From Showers Reclaimed Water Out To Fixtures Solids Separator Fresh Water In RPZ Reclaimed Water Out To Irrigation Submersible Pump Panel Waste To Drain Or Grade Tank Vent RW-OZ-150 Reclaimed Water Out Priming Port Overflow (To Drain) Filter Suction Line Ozone Suction Line Reclaimed Water In Float Switch Recirc Return Line Submersible Pumps (On Platforms At Least 6" Off Bottom) Standard Installation: RW-OZ-RC (recirc-only) System Roof Drain Graywater From Showers Reclaimed Water Out To Fixtures Solids Separator Reclaimed Water Out To Irrigation Optional Fresh Water Make-Up With Solenoid Valve & Air Gap Submersible Pump Panel Waste To Drain Or Grade Booster Pumps Tank Vent RW-OZ-35-RC Reclaimed Water Out Booster Pump Suction Line Priming Port Overflow (To Drain) Ozone Suction Line Reclaimed Water In Float Switch Recirc Return Line Submersible Pumps (On Platforms At Least 6" Off Bottom) ACTUAL SYSTEMS WILL VARY. DO NOT PLUMB TO PRINT. Contact WCC for other installation configurations. 9

10 Standard Sytem Sample Specification (Full spec available in AIA format): System shall be a Water Control model RW-OZ- (or equal) Water Reclamation System, designed to provide a maximum of GPM of filtered, algae/odor/pathogenfree reclaimed water to non-potable fixtures/systems such as urinals, toilets, irrigation systems, washdown tanks, and/or cooling towers at psi (minimum). System shall be mounted on a powder-coated aluminum skid and shall include ozone generator/injection system, control system (in NEMA 3R enclosure), properly sized pressure pump, stainless 25 micron basket filter system with AutoClean function and optional backwash sludge interceptor, pressure tank, cistern suction basket strainer, cistern float switch, filter pressure gauges, ORP assembly and fresh water bypass equipment. Ozone generator shall utilize on-board Oxygen Reduction Potential (ORP) sensor to maintain constant disinfection levels in cistern tank. Should tank water level drop, or ozone concentration fall below 0.05 mg/l, system shall automatically initiate fresh water bypass, whereby potable water shall be supplied to fixtures. System controller shall incorporate ozone pressure gauge, ozone flow meter, and hours indicator, as well as indicator lights and alarm dry contacts for fresh water bypass and extended system bypass due to low ORP (to indicate when service is required). Ozone generator shall be constructed of modular components for easy removal/repair/refurbishment and shall include mechanical room air quality monitor for shut down in case of ozone leakage. System shall include a quantity of model in-line separators for pre-filtration of dirt, moss, leaves, insects, hair, foam and other wastes from reclaimed water prior to entering tank. Separators shall be capable of serving sq.ft. roof area or GPM flow each. CONTRACTOR SHALL PROVIDE THE FOLLOWING: Reduced pressure zone backflow preventer on potable water bypass supply line (refer to state codes for requirements). Mechanical room floor drain for filter backwash effluent, from 25 micron AutoClean filter. Electrical supply and reclaimed water system piping. MANUFACTURER SHALL PROVIDE THE FOLLOWING: System setup and startup, as well as contractor/owner training services. Complete system submittals, including O&M manual with wiring diagrams. One-year limited warranty. 10

11 Available Options Disinfection-Only Systems (use suffix "RC" after standard OZ system model number) Packaged systems for tank recirculation/disinfection only (no delivery system or freshwater bypass). Option for remote freshwater make-up valve. (See page 9 for system schematic.) Fiberglass storage tanks ,000 gallons (vinyl-ester liner included for ozone resistance) (below grade only) Corrugated galvanized steel storage tanks ,000 gallons with water-tight membrane liner (above grade only) Polyethylene storage tanks 500-2,500 gallons (below grade) 100-6,500 gallons (above grade) Air-gap tank systems: Potable make-up water supply systems for areas where direct potable water connections are not allowed, or when multiple make-up water sources are desired. Booster pumps: On-board, remote, or submersible high-pressure pumps for large/multi-story facilities. Ultrasonic tank level sensors Up to 26' depth. Waterflow sensors/totalizers With digital gallon/gpm readout. Injector pumps: Inject food-grade dye or chlorine residual into water, prior to delivery. Post AutoClean-filter filtration Additional bag filtration at 10, 5, 2, or 1 micron porosity. Downspout separators Pre-filtration of large debris from system. Integrated commercial softening systems Reclaim nearly 70% of regeneration wastewater with an integrated Water Control commercial softening system. Ozone destructors Allow cistern venting indoors or in areas where off-gassing is not desired. Please call for information on these or any other options. Contact Our Technical Support Department: Phone: Fax: techsupport@watercontrolinc.com 11

12 BUILT IN THE USA Water Control Corporation rd Ave NW Ramsey, MN Phone: Fax: Water Control Corp