QUALITY ASSURANCE PROVISIONS

Transcription

1 Alliant Techsystems Operations LLC. Defense Electronic Systems QUALITY ASSURANCE PROVISIONS Q1 Standard Requirements QMS - The supplier shall maintain a documented Quality System that addresses the following areas; Document Control Record Control Nonconforming Material Control Internal Audits Corrective Action and Preventive Action Production Production shall be documented and take place under controlled conditions. Record Retention - 7 years minimum. Nonconformance - The supplier shall notify the Buyer of product, process, or test anomalies within 24 hours of discovery. Formal notification of nonconformance shall be in writing and in supplier s format within 48 hours of confirmation and include; Description of nonconformance, with requirement and actual condition Recommended disposition including justification. Supplier shall not ship nonconforming material to Orbital ATK without written authorization from the buyer. This includes integration of nonconforming components without Orbital ATK MRB approval. In the event a nonconformance is discovered that affects previously delivered product, the supplier shall notify the Buyer in writing of the condition within 24 hours of discovery. Notification must include defect description and identification traceability of the affected material by lot, serial, delivery, or date code numbers. Changes - The supplier must notify the buyer if there are any changes to products that include but are not limited to changes in product definition (design revision, configuration, part number or description), Manufacturing Location, Processes, Equipment, Sub-tier Suppliers or Base/Raw Materials. This is notification only, no Orbital ATK approval required. Flow Down - The supplier shall flow all applicable Quality Clauses on this order to sub-tier suppliers. Right of Access Orbital ATK, its customers, and regulatory agencies reserve the right of access to the supplier s facility at any reasonable time during performance of the Purchase Order. Government-Industry Data Exchange Program (GIDEP) The supplier shall utilize and provide feedback on any GIDEP data provided by Orbital ATK that may be pertinent to items of its manufacture. Q2 C of C Certificate of Conformance (C of C) required. The C of C is to certify that all items supplied, conform to specified requirements. The C of C must contain the following; Supplier Identification, Date, Orbital ATK Purchase Order number, Quantity, Serial number or lot number traceability, Complete description of all materials, processes, and specifications performed. ATK-NR Form 174 Page 1 of 15

2 Name/Title and Signature (electronic acceptable) of an appropriate authorizing representative. Q3 Material and Special Process Certifications Material and Process certifications required. The supplier must include the applicable raw material and process certifications demonstrating conformity to specifications as referenced in the dataset provided with the order. Suppliers and supplier Sub-Tiers who perform special processes or tests as identified below must assure personnel are qualified/certified as required. They shall include with each shipment: Supplier or Sub-Tier Certification and/or Test report identifying the specifications and revision to which they conform. Certification shall include; o Name and location of the process facility o Date of service o Orbital ATK Part Number, Revision level, and Description o Orbital ATK Purchase Order number o Quantity o Traceability to a lot, batch, or serial number if applicable o o o o Materials used and Processes performed All required processing specifications and revisions as specified, see Orbital ATK Purchase Order Line Item Detail Notes for specific requirement Supporting Test data, Oven Charts, Time/Temperature Charts, Point maps, Data Files, etc. as applicable A statement of conformance indicating that all requirements have been met. Examples of Special Processes include but not limited to: Firing, Pyrolysis, Autoclave Cure, Flame Metal Spraying, Welding, Heat Treatment, Platings, Coatings, Etching, Priming, Nondestructive Testing (i.e. Ultrasonic, Magnetic Particle, Dye Penetrate, and X-ray inspections, etc.), Environmental and Laboratory Testing, De-scaling, Bronzing, etc. Q4 MSDS Material Safety Data Sheet(s) required. (All materials that are volatile, toxic or emit fumes, which may be harmful to human health, shall be properly contained in accordance with applicable Code of Federal Regulations. The containers will be plainly marked as to contents with appropriate warnings, precautions, instructions and storage conditions.) Q5 Q6 Test Report (Certified Test Data) ATK Source Inspection, Final Quantitative Test Report required. (One copy of test data must accompany each shipment, which references the PO number, the supplier s name, and address and/or laboratory s name and address, part number, part name, serial number(s) and run time of items, when applicable. An authorized representative of the supplier s Quality Assurance Department shall validate the report.) Final Source Inspection by Orbital ATK at supplier s facility required. Specified line items on this PO are subject to final inspection by the buyer s Quality Assurance representative at the point of manufacture. The supplier shall furnish, at no cost to the buyer, the necessary facilities, equipment, and support to perform or verify inspections and tests required by the buyer to demonstrate conformance to the PO and other referenced documents. The supplier shall notify the buyer 7 days prior to inspection to permit scheduling. Inspection shall take place within 2 business days from agreed schedule or source inspection requirement shall be waived with inspection acceptance upon receipt at Orbital ATK regardless of destination ATK-NR Form 174 Page 2 of 15

3 Q7 Q8 ATK Source Inspection, In Process Government Source Inspection (GSI) In Process Source Inspection by ATK at supplier s facility required. All items covered by this PO are subject to in process inspection by the buyer s Quality Assurance representative at the point of manufacture. This includes inspection of soldering/assemblies and surveillance of the supplier s systems, procedures and facilities. The supplier shall furnish, at no cost to the buyer, the necessary facilities and equipment to perform inspections and tests required by the buyer to demonstrate conformance to the PO and other referenced documents. The supplier shall notify the buyer 7 days prior to permit scheduling. Inspection shall take place within 2 business days from agreed schedule or requirement shall be waived Government Source Inspection at supplier s facility required. (The items covered by this PO are subject to Government Source Inspection and/or test at all times and places prior to shipment. Upon receipt of this order, promptly notify the Government Quality Assurance Representative (QAR) who normally services your plant so that appropriate planning can be accomplished. In the event the QAR or office cannot be located, the buyer must be notified.) Q9 Superseded Requirement moved to Q17. Q10 Removed. Q11 First Article Inspection Production Process Verification (First Article Inspection) per AS9100C required. Using a representative item from the first production run, the Supplier must establish and maintain a report verifying that the production processes, materials, production documentation and tooling are capable of producing the part or assembly being provided meet the requirements specified in the purchase order or sub-contract. The preferred format for the report is per AS9102, but contractor format is acceptable with validation by Orbital ATK. The process shall be repeated when changes occur that invalidate the original results (e.g. engineering change, manufacturing process change (including location change), tooling changes, etc.) or if the part has not been manufactured or assembled within the past 12 months. A new report (full or delta) shall be provided to Orbital ATK with the part or assembly made from the first production run after a change takes effect. The supplier shall notify Orbital ATK in writing 30 days prior to the FAI. Unless otherwise specified by the buyer, FAI acceptance will occur at supplier facility. Q12 ESD Packaging Electrostatic Sensitive Devices and assemblies shall be packaged in accordance with MIL-STD-1686 and labeled in accordance with MIL-STD-129. Q13 Quality Management System Requirements, ISO 9001 The supplier s Quality System shall conform to the requirements of ISO 9001 (or one of its variants) and is subject to assessment by ATK or their customer(s) at all times during periods of performance of the contract. Q14 Superseded Requirement moved to Q1 standard flow down. Q15 Dimensional Inspection Report The supplier shall submit a complete Dimensional Inspection Report to Orbital ATK demonstrating compliance with the requirements of the PO and any referenced documents. The report shall be submitted with delivery of the items(s) for Orbital ATK review and acceptance. ATK-NR Form 174 Page 3 of 15

4 Q16 Removed Q17 Calibration Systems Suppliers performing calibration services on ATK equipment shall maintain a quality system that conforms to the requirements of ISO or ISO The following data shall be provided on the certificate with each calibrated item; 1. Date of Calibration 2. Orbital ATK tool ID number 3. NIST traceability numbers for standards used 4. Procedure used to calibrate 5. As found and As delivered condition 6. Accuracy and uncertainty of equipment calibrated 7. Evidence of planned calibration intervals for all standards and date of next calibration. 8. Environmental conditions during calibration. Traceability to the person performing the calibration or authorized facility representative. Q18 Q19 Workmanship Standards, General Workmanship Standards, High Level The supplies on this PO will conform to best commercial engineering and manufacturing practices. In case of conflict between Orbital ATK and government drawings and/or specifications, Orbital ATK drawings and/or specifications shall govern. The construction, workmanship and inspection guidelines shall meet the intent of ANSI/J-STD-001 as required per drawing or specification. Q20 Superseded Requirement moved to Q1 standard flow down. Q21 Circuit Board Requirements Bare Boards shall be fabricated per Orbital ATK provided data with concurrent workmanship process coupons, (2) microsections shall be prepared for acceptance testing. Each shipment shall include; Certificate of Conformance per Q2, Material certifications per Q3, Test Report for Continuity and resistance per Q5, (1) workmanship process coupon, and (1) microsectioned coupon. Printed Circuit Boards shall be 100% tested per Orbital ATK provided data. Each shipment shall include; Certificate of Conformance per Q2, Certified Test Report per Q5. Q22 Material Identification All material must be identified by part number, permanently and legibly affixed directly to the surface of each item. In the event this is not possible due to the physical size or nature of material, an identification tag will be securely affixed to each item, or it the articles are packaged in individual or multi-unit containers, the containers must be identified with the part number. Q23 Material Useful Life Material having definite characteristics of quality degradation or drift with age and/or environment shall be marked with the useful life (shelf life) remaining and storage environmental requirements in accordance with MIL- STD-129. ATK-NR Form 174 Page 4 of 15

5 Q24 Packing and Packaging Requirements The supplier shall assure that the supplies on the PO are packaged and packed using materials of grade, size and weight, which will provide adequate physical protection from damage. Best commercial practice. Q25 Removed Removed. Q26 Superseded Requirement moved to Q1 standard flow down. Q27 Superseded Requirement moved to Q1 standard flow down. Q28 Prototype Hardware This hardware is to be used for Engineering Prototypes only. If C of C is required, include Code Q2. Q29 Quality Management System Requirements, AS9100 The supplier s Quality System shall conform to the requirements of AS9100 and is subject to assessment by ATK or their customer(s) at all times during periods of performance of the contract or PO. Q30 Superseded Requirement moved to Q1 standard flow down. Q31 Superseded Requirement moved to Q1 standard flow down. Q32 Superseded Requirement moved to Q1 standard flow down. Q33 Obsolescence Clause On a best effort basis, the supplier agrees to perform an obsolescence analysis or end of life (EOL) notification when the component or material is no longer in production by the manufacturer. The purpose is to keep ATK informed of any potential component or material that may become obsolete. The supplier will provide a list describing the obsolescence/eol issues to the ATK Buyer. Additionally, the supplier will provide options and recommendations of obsolescence/eol issues to the ATK buyer. This can include a onetime purchase of all EOL type material, the qualification of an alternate supplier/item, or a re-design of the affected assembly. ATK-NR Form 174 Page 5 of 15

6 Q34 Counterfeit Electronic Parts Prevention Supplier or Seller and its Supplier shall implement appropriate controls to ensure product origin and conformance to ATK requirements, specifications and related engineering drawings to ensure that procurement of parts are only from Original Equipment Manufacturer (OEM), or QPL source or an authorized franchised distributor of the manufacturer. In the event EEE parts must be procured from a Broker or a non-franchised distributor or non QPL source or a supplier other than the OEM where the original product certification is not available, the Seller or its supplier may purchase parts from these sources only upon written approval from the Buyer. EEE parts authorized by the buyer to be purchased from a Broker or non-franchised distributor or non QPL source where OEM verification cannot be obtained, must have lot acceptance testing performed as specified on the device data sheet or if applicable the ATK drawing, by an independent third party. The parts testing as a minimum must be subjected to a DPA analysis and electrical testing and sampling that meet the original manufacture s specification sheet. This analysis must be performed for each date lot code within each lot of parts purchased. Sample size: As specified on the OEM s device data sheet. If no sample size is specified on the OEM data sheet, sample size shall be 116/0. That is, a sample size of 116 shall be randomly selected from each lot/date code and submitted to the specified testing. If the lot size is less than the required sample size (116/0) each and every device in the lot shall be tested and identified. All failed devices shall be removed from lot. If any device in the sample fails any parameter in the lot acceptance testing each and every additional device in the lot shall be tested on the same test set up for all parameters in the test, and all failed devices shall be removed from the lot. If this testing results in a percent defective greater than 5 percent, the results shall be submitted to the ATK Buyer for lot disposition prior to the use of any devices in the lot. The procedures defined in this QAP are in no way to be interpreted as relieving the Supplier/Seller from the responsibility of meeting all contractual/purchase order requirements. Q35 Tin Whisker Mitigation No equipment shall contain hardware or components consisting of pure tin, tin alloy materials, finishes and lead-free, in internal or external components of electrical, electronics, and electromechanical EEE parts. This includes any parts classified as RoHS compliant. Such condition is prohibited, unless authorized by ATK DES Supply Chain. If the hardware contains more than 97% tin in the finish plating, leads, or terminals, the finish plating shall be replaced by one or more mitigation techniques identified in GEIA-STD and GEIA-STD-0006, shall be used for each use of Pb-free tin. Each Shipment of material(s) and/or assemblies shall include a certification of conformance to ATK Plan regardless of any waiver(s) granted. The certificate of conformance assures compliance with Material Finish Testing Requirements (Para 3.4.1), Hot Solder Dipping (Para 3.4.2), and conformance with ATK (and if required, Government) approved Mitigation Plans (Para 3.4.3). Documented proof of, but not limited to, material finish associated testing, processing, mitigation plans, and approvals shall be maintained by the subcontractor/supplier for a period of not less than 7 years. The seller shall notify DES SCM prior to any change by the seller or its sub-tiers that would result in products specified in the respective PO becoming non-compliant to these requirements. ATK-NR Form 174 Page 6 of 15

7 Q36 Key Characteristics Data Supplier shall establish and maintain a process to measure, control, and monitor the variation of key characteristics using SAE AS9103, Variation Management of Key Characteristics, as a guide. Key characteristics are the features of a material or part whose variation has a significant influence on product fit, performance, service life, or manufacturability. Supplier shall identify key characteristics on which to monitor and report on during production. Any key characteristics identified on ATK drawings shall be included in the key characteristics identified by the supplier. Key characteristics data shall be submitted with each shipment and shall include the complete dataset for the product being shipped. Q37 Critical Safety Item (CSI) Orbital ATK has determined that this product is a Critical Safety Item. Supplier shall comply with controls for product, processes and documentation as required by plan provided by the buyer. Q38 Q39 Special Processes, Approved Source Required Foreign Object Damage/Debris (FOD) Suppliers must use sub-tier sources for special processes designated in the procurement documentation or written direction from the buyer. All requirements of QAP Q3 apply. Sources may be directed to ATK by the customer. Supplier is responsible for quality and performance of designated sources. Seller shall maintain a Foreign Object Damage (FOD) prevention plan/program in accordance with National Aerospace Standard NAS-412, Foreign Object Damage/Foreign Object Debris (FOD) Prevention. Seller shall ensure that applicable quality clause Q39, FOD requirements are flowed down to suppliers and its sub tiers via purchase order. Seller has sole responsibility to inspect for FOD and ensure that prior to closing inaccessible, and obscured areas and compartments during assembly, all debris is removed. Supplier/Seller shall inspect for foreign objects, such as materials, personal items, contaminants, or anything not part of the assembly, and ensure area is free of FOD barriers which may remain embedded. Seller shall ensure that tooling, fixtures, and test handling equipment are maintained in a state of cleanliness, by delivering items to buyer, supplier/seller shall be deemed to have certified to buyer that such items are free from any foreign materials that could result in FOD. Seller shall not increase price, cost or fee of this any purchase order containing this clause. ATK-NR Form 174 Page 7 of 15

8 Q40 Failure Reporting, Analysis & Corrective Action System (FRACAS) Supplier shall maintain a failure reporting and corrective action system/procedure (FRACAS). Supplier shall perform a failure analysis on all returned products applicable to this PO. In the event that supplier determines that a FRACAS will not be performed, supplier shall provide buyer with written notice of determination, no later than (5) days of the initial failure. For all other occurrences, supplier shall notify ATK buyer, within 48 hours of an acceptance test procedure failure. Initial notification shall be in the suppliers format and include the following, at a minimum: -Applicable acceptance test procedure, drawing /part number of failed item, any pertinent nomenclature, reference designators, and serialization of failed parts, components, or assemblies that may exist, a description of what failed, at what level, when, and the most probable cause of the defect, if known. Supplier shall provide ATK buyer with an initial written failure analysis report, not to exceed 30 days of its occurrence. Report shall be in the suppliers format and include the following, at a minimum: -A description of the primary failure mechanisms, such as FOD, temperature, oxidation, ambient failures. -The conclusion as to the cause of the failure, or defect, in addition to the responsible party based on determination, including design, workmanship, improper handling, etc. -A legible signature, and or stamp, by the appropriate parties, e.g. engineering, reliability, and or quality. -A statement pertaining to the specific corrective action that will be taken by the supplier, to prevent any further re-occurrences, shall be included as part of the report. If no failure or defect is found, Buyer and assigned Supplier Quality Engineer shall be notified for further action. All data from conducted analysis, tests and evaluations performed to determine the fault and or no duplication of fault condition, must accompany the product in question and be delivered to ATK. Q41 Electronic Data Submittal For quality clauses with deliverable data requirements (Q2, Q3, Q5), data shall be uploaded using the provided Orbital ATK portal. Each delivery shall have a single file posted containing all required data using the following naming convention; 22QC-100 STANDARD CLAUSES (5, 8, 15, 22, 28, 29, 46A) PN.SN.YYYYMMDD PN shall be ATK part number SN shall include all serial numbers in shipment; sequential serial numbers may be hyphenated or separated by dots. Records shall be in.pdf format. CLAUSE 5 - GOVERNMENT REVIEW OF PERFORMANCE CLAUSE 8 - CERTIFICATE OF CONFORMANCE CLAUSE 15 - ACCESS FOR FACILITY AUDIT AND SURVEILLANCE CLAUSE 22 - NO CHANGE WITHOUT ORBITAL ATK APPROVAL CLAUSE 28 - INSPECTION/TEST OF SUPPLIES CLAUSE 29 - OZONE DEPLETING AGENTS (ODAs) CLAUSE 46A - SPECIALTY METALS CLAUSE SEE DETAIL REQUIREMENTS FOR EACH CLAUSE BELOW ATK-NR Form 174 Page 8 of 15

9 22QC QC QC-1 22QC-1A 22QC-3 STANDARD CLAUSES (5, 8, 15, 22, 28, 29, 46B) CHEMICAL CLAUSES (5, 8, 12, 15, 22, 28, 29) GOVERNMENT SOURCE INSPECTION GOVERNMENT SOURCE INSPECTION ORBITAL ATK SOURCE INSPECTION/TEST CLAUSE 5 - GOVERNMENT REVIEW OF PERFORMANCE CLAUSE 8 - CERTIFICATE OF CONFORMANCE CLAUSE 15 - ACCESS FOR FACILITY AUDIT AND SURVEILLANCE CLAUSE 22 - NO CHANGE WITHOUT ORBITAL ATK APPROVAL CLAUSE 28 - INSPECTION/TEST OF SUPPLIES CLAUSE 29 - OZONE DEPLETING AGENTS (ODAs) CLAUSE 46B- RESTRICTION ON ACQUISITION OF CERTAIN ARTICLES CONTAINING SPECIALTY METALS SEE DETAIL REQUIREMENTS FOR EACH CLAUSE BELOW CLAUSE 5 - GOVERNMENT REVIEW OF PERFORMANCE CLAUSE 8 - CERTIFICATE OF CONFORMANCE CLAUSE 12 - CERTIFICATION OF MATERIAL/RAW CLAUSE 15 - ACCESS FOR FACILITY AUDIT AND SURVEILLANCE CLAUSE 22 - NO CHANGE WITHOUT ORBITAL ATK APPROVAL CLAUSE 28 - INSPECTION/TEST OF SUPPLIES CLAUSE 29 - OZONE DEPLETING AGENTS (ODAs) SEE DETAIL REQUIREMENTS FOR EACH CLAUSE BELOW Government inspection is required prior to shipment from you plant. Upon receipt of this order, promptly notify the Government Representative who normally services your plant so that appropriate planning for Government Inspection can be accomplished. On receipt of this order, promptly furnish a copy to the Government Representative who normally services your plant, or if none, to the nearest Army, Navy, Air Force or Defense Supply Agency inspection office. In the event the representative or office cannot be located, our purchasing agent should be notified immediately. Supplier's packing/shipping document will be annotated with the following: Required PQA of listed items has been performed; (Signature of authorized Government Representative or DoD stamp), (Dated), (typed name and office). Distribute document as follows: With shipment: Government Representative at Consignee (via mail): Government Representative at Consignor. Authority - ASPS Orbital ATK Source Inspection/Test is required prior to shipment from your facility. Notify the Orbital ATK Buyer seven (7) working days in advance of when inspection is needed. Inspection equipment (gages, templates, jigs, etc.) personnel must be available for Orbital ATK MA Representative to perform source inspection. Verification by the customer shall not be used by the organization as evidence of effective control of quality by the supplier and shall not absolve the organization of the responsibility to provide acceptable product, nor shall it preclude subsequent rejection by Orbital ATK 22QC-4 ISO 9001 ISO 9001 APPLIES TO THIS P.O. OR WORK ORDER: The supplier of this purchase order is required to comply with the requirements of ISO The supplier shall maintain records of all purchase orders requiring clause 4 for a period of at least 4 years. 22QC-4A AS9100 AS9100 APPLIES TO THIS P.O. OR WORK ORDER: The supplier of this purchase order is required to comply with the requirements of AS9100. The supplier shall maintain records of all purchase orders requiring clause 4A for a period of at least 4 years. ATK-NR Form 174 Page 9 of 15

10 22QC-6 CERTIFICATE OF ANALYSIS CERTIFICATE OF ANALYSIS is required on type of Material/Product we have ordered as indicated below. This certificate must be sent prior to or with the shipment of the product to the Orbital ATK Integrated Systems at the address above, Attention: MA Receiving. 22QC-7 CERTIFICATION OF PROCESS A. Rubber, composite, cements, etc. B. Fabricated/machined items (fixtures, bead seat/clamp castings, special bolts/screws, etc.) C. Raw material This Certificate must contain the following information (if applicable): a. Name of Manufacturer b. Purchase Order Number and if applicable the release number c. Material name, date of manufacture and identification number (i.e. lot number, heat number etc.) d. Ingredient material name, expiration date and identification numbers (i.e. lot number, batch number etc.) e. Applicable Drawing/Specification number(s) and Revision Letter f. Authorized waiver or changes. g. The Certificate of analysis shall carry a statement to the effect that: "We hereby certify that the Materials furnished on this order were made in accordance with and conform to the applicable specification(s) and/or drawing(s) as stipulated in Orbital ATK Purchase Order. Chemical, mechanical, and physical test results are as follows or attached" h. The signature and position of an accountable person CERTIFICATION OF PROCESS: Supplier must submit a statement attesting that processes such as welding, x-ray, magnetic particle inspection, penetrant inspection, heat treating, soldering, plating, anodizing etc., satisfy the requirements of applicable specifications (including, where applicable, certification of process personnel.) Specify quantity of parts in shipment. Records substantiating the foregoing must be available for examination by Orbital ATK. ATK-NR Form 174 Page 10 of 15

11 22QC-9 TEST/INSPECTION DATA TEST/INSPECTION DATA: In accordance with the applicable Drawing Requirements, Performance Specifications, Engineering Bulletins, and Orbital ATK-approved Acceptance Test Procedures specified on the Purchase Order, the supplier shall perform 100% (no unit sampling) test and/or inspection on every unit and create quality records in accordance with the suppliers quality management system requirements and any approved planning for the part number processing. Test/Inspection data/records shall be created and maintained in a format that can be sent to Orbital ATK upon request (e.g. attachment). Items provided in a noncommon or obsolete electronic format will require providing a reader for such data to Orbital ATK. Test/Inspection data must be identified with Orbital ATK part number and unit serial number or other suitable identification terminology to the individual unit level used to identity test/inspection characteristics on the data sheet. Actual readings are to be supplied for all quantitative measurements. Notations that readings are within specifications limits or that tests have been satisfactorily performed will be acceptable only for those tests performed on automatics or go/no go equipment lacking quantitative read out capability. All automatic hardware and software tests are subject to validation - including fault insertion by Orbital ATK. 22QC-10 DESTRUCTIVE ANALYSIS SPECIMENS Note: This quality clause does not require shipment of data to Orbital ATK, unless an agreement has been made otherwise to provide with delivery. Upon request by Orbital ATK, the supplier should be able to provide data for a unit within hours maximum to Orbital ATK. Normal quality records retention periods (4 years or by P.O.) apply. DESTRUCTIVE ANALYSIS SPECIMENS: Suppliers shall supply one specimen (configuration to be specified by Orbital ATK) with each lot shipped for destructive testing of applied coatings/ plating s /finishes, etc. This specimen shall have been processed by supplier with the lot it represents. Prominently identify specimen and mark packing slip DESTRUCTIVE ANALYSIS SAMPLE ENCLOSED. 22QC-11 MATERIAL PACKAGING Material shall be packaged in a manner to prevent twisted and entangled leads. Bulk packaging is not acceptable. 22QC-13 FIRST-PIECE INSPECTION FIRST-PIECE INSPECTION: - Supplier first-piece inspection is required on one (1) piece of each lot for each line item on this order that calls out this clause. Supplier is to submit a complete inspection report together with the part it represents to Orbital ATK Quality at either source inspection or incoming inspection. 22QC-14 TRACEABILITY TRACEABILITY: The supplier shall establish a suitable system for providing traceability of materials and processes used during performance on this order. This requirement must be imposed by the supplier on all his subcontractors. Traceability records must be kept on file for a minimum period of seven (7) years following completion of the contract. 22QC-16 MACHINED CASTING REQUIREMENT Shipments of machined castings must be accompanied by radiographs, as required by applicable specification and a certification stating that the films were reviewed and the casings they represent meet all requirements. One casing of each lot must be x-rayed to assure that minimum grade requirements are met. ATK-NR Form 174 Page 11 of 15

12 22QC-17 CASTING LAYOUT REQUIREMENT CASTING LAYOUT REQUIREMENT: Supplier shall lie out and analyze results of first casting made for this order. If deviation approvals are desired a report listing same together with the casting it represents shall be delivered to Orbital ATK with the packing slip marked Attention M.A. - Casting Deviations. No other castings shall be made until approval of deviations or correction of pattern is affected. You must send signed/dated inspection reports stating that all ND testing (UT, PT, MT, RT, VT) required by the material/product/specification/drawing or P.O. has been completed and meets all requirements. The report must include the following information: a. Name of testing facility b. P.O. number and if applicable, the release number c. Part number, serial number, heat number of the items tested d. All testing has been performed by qualified NDT operators. e. The signature and position of an accountable person. 22QC-18 CASTING VERIFICATION Machining Vendor must verify acceptability of castings prior to start of work. Supplier to report non-conformance s to Orbital ATK Purchasing for review and disposition by Orbital ATK Mission Assurance. 22QC-19 MACHINING QUALITY REPORTING a. Supplier to supply an inspection report listing data for each delivered part which indicates conformance to all blueprint requirements or deviation from nominal for discrepant characteristics. Each part shall be identifiable with the inspection data applicable. Report to accompany each shipment. b. Supplier to report non-conformance to Orbital ATK Purchasing for review and disposition by Orbital ATK Mission Assurance Department prior to shipment. 22QC-20 BERYLLIUM PACKAGING Parts to be individually packaged in sealed polyethylene bags with desiccants and humidity indicator inside of bag. Desiccant pouches are not to be in contact with the part- A suggested procedure is double bagging, with the inner bag containing the part left open and the outer bag containing the desiccant arid bagged part sealed. If plastic capsule desiccants are used, double bagging is not required The sealed bags are to be individually packed in plastic containers with covers. Outer bag or plastic container to be marked "CONTAINS BERYLLIUM". 22QC-21 SUPPLIER S INSPECTION/TEST PROCEDURE & DATA SHEET. Sixty (60) days prior to submittal of first lot of material for source inspection, the supplier shall furnish two (2) copies of the test and/or inspection data sheets and the internal documents that instruct his/her personnel as to tests to be performed, equipment used and method of performing test. These will be delivered to the cognizant buyer. ATK-NR Form 174 Page 12 of 15

13 22QC-25 22QC-32 22QC-33 AS9102 FIRST ARTICLE INSPECTION CREATION AND MAINTENANCE (FAI) FAILURE ANALYSIS REPORT PRECAP/INPROCESS INSPECTION AS9102 FIRST ARTICLE INSPECTION CREATION AND MAINTENANCE (FAI): Items on this Purchase Order may be participating in the Orbital ATK AS9100/AS9102 First Article Inspection requirements programs. Unless the item is listed in the following exemptions, Suppliers will be required to submit a valid FAI report (Forms 1, 2, and 3) and associated Balloon Drawing identifying compliance to the Engineering characteristics and requirements provided on the Orbital ATK drawing and all sub-leveldrawings Suppliers produce or procure. Suppliers may be required to comply to this requirement even if the Supplier is not an AS9100 registered facility. Orbital ATK Suppliers are responsible for flowing this requirement to sub-suppliers and obtaining acceptable FAI reports for sub-assemblies and sub-detail parts. The FAI report submittal shall occur with the first delivery; and on subsequent deliveries requiring either a partial or full resubmittal - if (and only if) the results of the previous report(s) have been invalidated (such as a process change or facility change, lapse in production of two years, or an Orbital ATK drawing revision/design change). If additional clarification is required on preparing or accepting FAI reports and/or the AS9100 standards, please contact Orbital ATK Clearwater Mission Assurance through the Orbital ATK Buyer. Suppliers that receive this clause applied and the product appears to be exempt, should contact the Orbital ATK Buyer and/or Mission Assurance regarding removing the requirement. Mark all such deliveries FAI Exempt on the C of C or Shipping Documentation. Suppliers that have deliveries where Orbital ATK should have a valid FAI report on file already should note the C of C or shipping documentation with valid FAI on file at Orbital ATK. No additional report submittals are required in this case. Suppliers of a FAI part that have delivered product previously without FAI (e.g. now delivering subsequent 2nd, 3rd, 4th order) and this clause has been only now been applied, can assume that a full FAI is required as if it was the Suppliers first delivery. Exemption: All Standard Catalog Parts (e.g. Orbital ATK vendor item drawings, mil parts, etc.) are exempt. Exemption: All Orbital ATK (cage 06424) parts where the initial drawing (e.g. revision dash) was released prior to 2009 are exempt. A failure analysis report is required of all defective parts/equipment and must accompany parts/equipment as received. PRECAP/INPROCESS INSPECTION: Orbital ATK Precap / In-process Inspection test is required prior to shipment from your plant. Notify the Orbital ATK buyer seven (7) days in advance of date when material is ready for our inspection. If all material identified as ready for source is not available during the source inspection, the supplier shall be liable for all expenses incurred by Orbital ATK Mission Assurance for travel, time, and per diem. 22QC-34 CALIBRATION Calibration services suppliers must adhere to either ISO/IEC 17025:2005 or ANSI/NCSL Z or the Manufacturers minimum required calibration specifications when processing and calibrating Orbital ATK Test equipment unless limited Calibration is accepted. All Standards used during calibration must have traceability per N.I.S.T requirements. Test data including traceability to equipment used to calibrate the device is required to be supplied with the calibration. ATK-NR Form 174 Page 13 of 15

14 22QC-37 J-STD-001 Requirements for soldered Electrical and Electronic Assemblies applies to this P.O. The applicable class shall be specified on the P.O. The specified class shall also apply to all applicable sub-tier specifications. 22QC-38 IPC-A-610 Acceptability of Electronic Assemblies applies to this P.O. The applicable class shall be specified on the P.O. 22QC-40 ISO ISO 10007: Configuration Management applies to this P.O. Suppliers configuration management systems shall comply with ISO for this P.O. with Orbital ATK. 22QC-41 ESD CONTROL ANSI/ESD S20.20: Requirements for Handling Electrostatic-Discharge Sensitive Devices applies to this P.O. ANSI/ESD S541 Requirements for Packaging. Electrostatic-Discharge Sensitive Devices applies to this P.O 22QC-42 MIL-PRF MIL-PRF-55110: Military Specification Printed Wiring Boards (PWBs) applies to this P.O. Supplier must comply with MIL-PRF in manufacturing PWBs for this P.O. for Orbital ATK 22QC-43 J-STD-002 Solderability Tests for Component Leads, Terminations, Lugs, Terminals, and Wires applies to this P.O. 22QC-44 SUBSTITUTION NOT ALLOWED SUBSTITUTION NOT ALLOWED: Parts procured on this P.O. shall be as specified. Parts with quality/reliability characteristics superior to those specified shall not be substituted. 22QC-46 SPECIALTY METALS Parts procured on this P.O. shall meet the requirements stated in 'SPECIAL PROCESSES document attached. This document is to be considered part of the P.O. NOTE: CLAUSE 46A IS IN 22QC-100 CLAUSE 46B IS IN 22QC QC-47 SERIALIZATION Serialization of product parts, subassemblies and assemblies manufactured for Orbital ATK shall be applied only in accordance with specific instructions by Orbital ATK. 22QC-48 SELLER SUPPLIED INFORMATION SELLER SUPPLIED INFORMATION: With the initial shipment, the Seller shall furnish, at no cost to the Buyer, two legible copies of applicable specifications, drawings, and/or catalogs or catalog page(s) sufficient to inspect and/or test the product(s) specified in the P.O. 22QC-49 AGE CONTROL The Seller shall have an effective system of age control of items whose effective system of age controls of items whose provisions for the rotation of stock. Age control of rubber goods shall conform to the requirements of SAE AS 1933 unless otherwise specified in the P.O. a) Seller shall show on each container of materials having a limited or specified shelf life (both Seller's in-plant container and containers in which material is delivered to Buyer) the cure or manufacturer date, expiration date, lot or batch number and special storage and handling conditions applicable to the contents. This information shall be in addition to the normal identification requirements of name, part or code number, specification number, type, size, quantity, etc. Special handling conditions shall be recorded on certifications and shipment documents covering the materials as delivered to Buyer, in addition to normal identification information. b) Time lapse between cure or manufacturing date and date of scheduled receipt by Buyer under the P.O. shall not exceed one third of the shelf life for the material without prior written waiver of Buyer for each shipment. ATK-NR Form 174 Page 14 of 15

15 22QC-50 FASTENERS All fasteners.250" Dia. and larger shall be marked with the material grade and manufacturers name/registered trademark. 22QC-51 22QC-52 STATISTICAL PROCESS CONTROL KEY CHARACTERISTIC DATA STATISTICAL PROCESS CONTROL (SPC): SPC in accordance with American Society of Quality (ASQ) documents B1, B2, and B3 applies to this P.O. Seller shall submit a plan to Orbital ATK for review and approval 30 days after P.O. award. The plan will address all parameters that are tracked, reporting method, and proactive/reactive elements of this SPC program. Plan will be appropriately modified for the tracking of Key Characteristics if Clause 52 is invoked. KEY CHARACTERISTIC DATA: Orbital ATK has reviewed the drawing for the subject item being ordered and identified those characteristics where variability from nominal would be detrimental to fit, performance, or reliability. When this clause is invoked, key characteristics will be identified through the use of a document titled "Key Characteristic Process Control". This document will use the same part number preceded by KC. In addition this document shall also establish the format in which the statistical process control data associated with the identified key characteristics shall be generated and provided with each delivery. This document shall be attached to the purchase order and shall be considered a condition of performance. 22QC-53 WITNESS SAMPLES The witness samples shall be bagged and tagged with the lot identification and indication as witness pieces. Reference the specification for the specific packaging requirement of the optic. The witness sample data shall be supplied to the buyer. The supplier shall retain the witness samples for the duration of the contract, contract specified duration and/or four years as a minimum. The buyer reserves the right to request the witness samples for evaluation and will return the witness samples to the supplier for retention upon completion of the evaluation. Disposition of witness samples will occur at purchase order close out. ATK-NR Form 174 Page 15 of 15