HMI & SCADA Solutions. Presented by: Amelia Faraci Field Applications Engineer Washington, DC

Transcription

1 HMI & SCADA Solutions Presented by: Amelia Faraci Field Applications Engineer Washington, DC

2 Part 1: Introduction - SCADA Offer Part 2: Magelis HMI Low End Offer Part 3: Magelis HMI High End Offer Part 4: HMI Software Vijeo Designer Part 5: SCADA Software - Vijeo Citect Part 6: Switch2Viejo Citect Part 7: Vijeo Historian

3 HMI/SCADA Software Consistency from Terminals to SCADA Magelis XBT-N/R/RT Magelis XBT-GT/GK FactoryCast Modules Magelis Smart & Compact ipc Magelis Modular ipc Desktop PC XP Vijeo Designer Common Look & Feel Common Behavior Shared objects libraries Web Gate Graphic portability Vijeo Citect Import symbols Import/Export objects Twido Suite Unity Pro software

4 Global HMI Windows software PC Hardware : Networks, PCI, PCMCIA Extensions, Database A Scalable HMI & SCADA Offer An Offer Adapted to Each System Level Needs Visualisation Local HMI Dedicated Software Dedicated Hardware : Harsh Environnement, Real time Control System Level SCADA (CS) WEB Client Unity Control Room MiniSCADA (St Alone) Open HMI Functional Unit HMI Graphic HMI Semi Graphic HMI Twido suite Local control

6 Magelis HMI Low End Offer Semigraphical Screen panel Text operator panel XBTRT XBTR Operator Interface Terminals Semi-graphic, touch screen/keypad or keypad only terminals Display text messages, perform diagnostics, control and adjust your control system devices Easy to use, install and configure Text display XBTN Compact Applications Small and repetitive machines Complex machines Machine builders for industrial, building and infrastructure applications.

7 Magelis XBT RT Combination Touch Screen and Keyboard Very flexible User-interface Innovative user-interface with touchpad and keypad configurable Customization of keys via insert labels Optimized screen with semi-graphic and numerous font display capabilities Compact & OptimumTerminal Matrix screen 3 9, in the small body of current XBT R A single cable for power-supply and communication, A TE low-cost winning association with Nano & Micro PLC. Communication RJ45 (RS485-RS232 signals) - powered by PLC (5VDC) Modbus-Unitelway A new configuration software for Low-end range,vijeo Designer Lite V1 Available for XBT N R RT Easy and same look & feel than Vijeo Designer Software available in 6 languages including Chinese. Well suited for dirty environments

9 Magelis XBTGT Targeted Hardware XBTGT Magelis XBTGT complete range from 3.8 to 15 screens Including multimedia features Analog video channel support Display real-time video Record and replay video sequence coded in MPEG-4

10 Magelis XBT GK New Graphic Panels with Innovative User-Interface XBT GK 10 4 XBT GK 5 7 Configurable touchscreen by software to mix or not keys and touchpad. Industrial Pointer for quick and accurate selection on screen and a clear access to the selectable area thanks to a mouse shape change. Keyboard inspired of XBT F to an easy substitution and with addition of new Dynamic Function Keys below the screen. Static Functions Keys always independent of pages and Dynamic Functions Keys pages dependant. Portable applications between XBT GT and XBT GK. Complete consistent physical and virtual keypads. Ability to lock/unlock the keyboard. Ability to press simultaneously at least 2 function keys for safety usage. Alphabetic characters are provided by numeric keys, as multiple presses, as what is used on cell phones. The automatism have the ability to control each led individually with 3 colors (green, orange, red) and 2 blinking speeds 10 status. The right graphic HMI solution for rough environment

11 Magelis XBTGTW XBTGTW750 XBTGTW450 Open Terminal Display Graphical touch screen with high resolution and maximum colors: XBTGTW450, TFT SVGA 800x600, 256K colors, 8.4 screen XBTGTW750, TFT XGA 1024x768, 16 Million colors, 15 screen Communication interfaces Standard: 2 Ethernet ports, 2 serial ports RS23C, 4 USB ports, 1 CF slot, 1 sound output (mini-jack) In addition: XBTGTW450-2 nd CF slot, XBTGTW750-1 more USB port on front face, 1 keyboard PS/2 port, 2 PCMCIA slots and 1 parallel port Software environment Windows XP embedded installed with Vijeo Designer Runtime, Media player, Internet Explorer, Office Viewer and Acrobat Reader Miscellaneous Removable power supply 24VDC plug, Certifications = CE, UL508 and CSA. Adobe Acrobat Office Viewers IE Multimedia Web functions Connectivity

12 Industrial PCs Magelis ipc Smart ipc Windows HMI for harsh / limited space environments Vijeo Designer Run Time To run Windows Client applications for general users No CD drive, No OS/Data modifications Available in 8.4, 12 & 15 inch sizes Compact ipc General purpose ipc for machine builders Vijeo Designer RT or third party software Available in 8.4, 12 & 15 inch sizes Modular ipc Expandable & Powerful ipc for End Users PC based control, SCADA third party software Magelis idisplay To be connected on Magelis Modular ipc Or to any 3rd party PC including office PC Available in 15 & 19 inch sizes

13 Magelis ipcs Smart 8.4" Compact ipc 8.4" They got everything from Smart Fanless operation Low power Intel Celeron 600 Mhz, SVGA bright color LCD with touch screen. 230 x 177 x 65 Dual Ethernet with Gigabit support Improved Vijeo Designer support with Embedded 512 kb SRAM and Compact ipc Intel Celeron 1Ghz, SVGA bright color LCD with touch screen, 1 PCI expansion slot. 230 x 177 x 120 Dual Ethernet with Gigabit support Improved Vijeo Designer support with Embedded 512 kb SRAM

14 Magelis ipcs Smart 15" Compact ipc 15" Updated from legacy Smart Low power Intel Celeron 600 Mhz, XGA bright color LCD with touch screen, Dual Ethernet with Gigabit support Embedded 512 kb SRAM for Vijeo Designer Fanless operation Front USB port VGA port and Compact ipc Intel Pentium 1.6Ghz, XGA bright color LCD with touch screen, 1 PCI expansion slot. Dual Ethernet with Gigabit support Embedded 512 kb SRAM for Vijeo Designer System Monitoring for improved reliability and availability

15 idisplays idisplay 15" idisplay 19" XGA 1024x768 bright color LCD with touch screen Dual ports for video : DVI and VGA Dual ports for Touch screen : USB and RS232 Front USB port Same sizes than Smart and Compact ipc 15" SXGA 1280x1024 bright color LCD with touch screen Dual ports for video : DVI and VGA Dual ports for Touch screen : USB and RS232 Front USB port

16 New Peripheral Support USB memory stick Download an application from a memory stick The easiest way to upgrade user application without removing any part of the panel (incl. CF Card) Upload data logging from memory stick The easiest way to recover data file located on non Ethernet panel without removing any part of the panel (incl CF Card) The right solution for Large OEM that have to update a world-wide install base Large installation wanted to collect regularly data (Water / Waste Water business ) USB keyboard & mouse Support of external mouse and keyboard on XBT GT & XBTGK On XBTGK, external device have priority on the embedded one Same behaviour on the whole range of Vijeo Designer products (XBTGT, XBTGK, XBTGTW, Smart & Compact ipc

17 Part 1: Introduction - SCADA Offer Part 2: Magelis HMI Low End Offer Part 3: Magelis HMI High End Offer Part 4: HMI Software - Vijeo Designer Part 5: SCADA Software - Vijeo Citect Part 6: Switch2Viejo Citect Part 7: Vijeo Historian

18 Vijeo Designer Lite New Software for Low End HMI Replaces XBTL1000 for XBTN/R Configures XBT RT Same look & feel as Vijeo Designer Enhance the easy to use compared to XBTL1000 Available in 6 languages including Chinese Vijeo-Designer Suite (For the whole Schneider HMI) Vijeo-Designer (Graphic Range) Vijeo-Designer WEB (WEB servers) Vijeo-Designer Lite (Low End Range)

19 Consistency Enhancement in Vijeo Designer Family Vijeo Designer & Vijeo Designer Lite consistency Enhance consistency between low end & high end configuration tool panel offer Spreadsheet view for variable configuration Graphic Panel Folder support Graphic Panel Thumbnail View support Reduce navigation tab, add variable node within projects Variable Tab -> Variable Node in Navigator Toolchest Tab -> Integrated with Toolchest window Being able to open more than one project at a time Cut & Paste between projects Build step by step the HMI cockpit, providing same look & feel between the different tools

20 Vijeo Designer Lite Main features of Vijeo Designer Lite V1.1 Configuration Optimized for text & semigraphical terminals (XBTN/R/RT) Graphics mngt. (bitmap, preconfigured buttons & lamps, bar graphs, simple trends, pictograms library) Advanced HMI Import of XBTL1000 text & semi-graphical applications (specific tool for XBTH/P) Communication Serial lines connection Drivers supported: Schneider & Siemens (on all terminals) Rockwell, Mitsubishi, etc Omron (XBTN/R) Multi-language (6 Build Time, unlimited Run Time, several fonts incl. ASCII, Chinese, Cyrilic, Greek, Japanese Katakana ) Simulator (off-line) Static PLC variable links (Unity, Twido, PL7, Concept)

21 Vijeo Designer HMI Configuration Tool A MS-Windows based Build Time A multi-platform Run Time available on XBTGT / Magelis ipc Drivers for Schneider, Siemens, Omron, Rockwell and Mitsubishi included

22 Vijeo Designer Level of Adaptability Multi-platform From optimum 3.8 monochrome to 15 ipc Multi-languages Up to 10, with dynamic switch Multi-protocol Simultaneous communication over multiple ports Multi-access Local or remote visualization (WEB Gate)

23 Vijeo Designer Easy Application Design Turnkey solution for standard HMI needs Native & Smart part for HMI common needs Alarm (Turnkey solution for Alarm Viewer w/o script) Security (Built-in password management) Recipes Support latest available PC technology Application download using Ethernet, USB & RS232 port Simulation WYSIWYG panel simulator (incl. Fonts) PLC variables simulator Adaptation to target capabilities Download permit only if the application can run

24 Vijeo Designer WEB Gate - Remote Visualization and Control Display Vijeo Designer pages from an Internet Browser running on PC Flexible page design Panels accessible through Internet Browser can be same as those running on Run Time or different Includes Safety mode to prevent variable overwrites Secure access Filter using WEB client IP address or passwords WEB (server) access included with license Only one connection to a WEB browser (client) allowed at a time Supported by all targets that have an ethernet port

25 Vijeo Designer Data Sharing Variables can be shared between targets

26 PLC Programming Tool Support Unity s DDT support (new in v4.6.1) Support of Unity s structures and complex type data format within Vijeo Designer 3 rd party symbolic file support Rockwell RS-Logix symbolic file support L5K file format (incl. unallocated and DDT) Siemens Step 7

27 Main features of Vijeo Designer 4.6 Configuration Graphics & Panels mngt. (tools, library, animation, master panels, Pop-up windows, ) Scripts Simulator (WYSIWYG) Enhanced PLC variable links (Unity, Twido, PL7, Concept, Siemens, ) Multi-language (6 Build Time, 15 dynamic Run Time, 38 fonts incl. Asia & Middle east) Multi-platform mngt. (all size of GT, GK, GTW & ipc) User security levels Advanced HMI Recipes Data logging (memory, CF card, USB stick) Data manager tool Trends (Real-time & historical with zoom) Diag buffer (TE PLCs) Alarm management Data sharing (8 panels) WEB Gate & WEB diagnostics (web server) Web browser (XBT=HTML pages only, ipc=full incl. ActiveX) Video multimedia Snapshot & JPEG Viewer Communication Multiple connections at the same time: Serial lines, USB, Ethernet & Field buses. Drivers supported: Schneider incl. FIPWay & Modbus+, Siemens incl. Profibus DP, Rockwell incl. DeviceNet & Ethernet/IP, GE Fanuc, Mitsubishi, Omron & Panasonic USB Keyboards & mouse Bar code readers Printers

28 Part 1: Introduction - SCADA Offer Part 2: Magelis HMI Low End Offer Part 3: Magelis HMI High End Offer Part 4: HMI Software Vijeo Designer Part 5: SCADA Software Vijeo Citect Part 6: Switch2Viejo Citect Part 7: Vijeo Historian

29 Vijeo Citect General Information First system installed in 1973 Developed by the site since nothing existed to handle such a large application Designed with an infinite architecture no roadblocks to expandability Bought by Schneider Electric in 2006 Fills a very large product gap Replaces former non-integrated offering Vijeo Citect vs. Citect SCADA Currently identical except for a few drivers (Mitsubishi) Vijeo Citect has FastLinx for common tag database with Schneider Unity PLCs. Schneider Electric is developing Water/Wastewater specific DFBs along with companion Vijeo Designer and Vijeo Citect Screens Support for Vijeo Citect Primary support is in North Andover, MA Engineering (higher level) support comes from Australia

30 Scalable Vijeo Citect World-Class HMI/SCADA Solution Resize your system to suit your needs Flexible True client-server architecture to ensure high performance Reliable / Redundancy Renowned built-in redundancy provides fail-proof solution Connectivity Open Access using standard protocols and 140+ native drivers Ease of Use Easy to configure and easy to upgrade Licensing Free build-time release

31 Vijeo Citect Scalability Web Clients (Display or Manager) Machine OEM (incl XP Embedded) Local Control Room Display Clients Table PCs Vijeo Pocket Redundant Batch Control or Scheduler Vijeo Citect System Redundant Vijeo Redundant Citect Alarm, Systems Trend, Report and IO Servers Scenario: Stand-alone Redundant Client/Server Medium Large Advanced Management Access System Anywhere, Size Control Systems Servers Access Anytime System

32 Example of Scalability Fully Scalable Unlimited Size Systems Mining & Minerals Processing Olympic Dam BHP Billiton Largest Copper and Uranium Mining and Processing Plant in Australia Over 500,000 real world controller data points > 2000 Vijeo Citect pages > 300 PLCs & drives 70 Vijeo Citect Clients The world s largest windows based SCADA installation

33 Vijeo Citect Reliability Example Argyle Diamond Mine Largest Diamond Mine in the World (32% of world s diamonds) Installed 1992 on Windows PLCs 33,000 digital I/O points 16,000 analog I/O 11,500 alarms 50 operator interfaces Upgraded over time to latest CitectSCADA and MS Windows versions. 24/7/365 Operations No Downtime - EVER

34 Water/ Wastewater Example Brunswick County, North Carolina 12,000 tags >300 Citect pages > 100 PLCs & drives 25 Vijeo Citect Clients

35 Vijeo Citect Fully Redundant Architecture Result: No single point of failure Out of the box configuration Redundant Communications Redundant Networks Redundant Servers Redundant Alarming Redundant Trending Full synchronization of data on restoration of a failed server

36 Vijeo Citect Redundancy All out of the BOX No coding required Simple Wizard Configuration

37 Vijeo Citect Open Access / Connectivity Hardware drivers included to all major hardware platforms Single company for support and enhancements Open connectivity in and out of SCADA OPC Client & Server DDE Client & Server ODBC Client & Server OLE-DB API Connectivity Active X Transmitton ABB BHP Data Fischer Harris Moeller Johnson Schneider Opto Instrumentation Electronics 22 Controls & Controls Porter Automation (Modicon) Triconex ACI Bosch Delta Fisher Hewlett Moore Kaye Schneider Philmac Instruments Tau and Industries Packard Corporation Automation Paykel (Square D) Unidata Action Bristol Detroit Fisher Hitachi Moore Keyence Schneider Phoenix Controls Babcock Products Diesel Contact Automation Corporation (Telemecanique) Universal Advantech Campbell Deutsche Fluke Honeywell Motorola Leeds Siemens PLC Direct & Northrup Instruments Scientific Bergbau (Koyo) Technik IncCorporation GmbH UTICOR Alfa Cegelec Eberle Foxboro HWT MOX LG Sixnet Reliance Industrial Laval Products Technology Electric Automation Solutions Vikingegaarden Allen Clipsal Echelon Fuji Hyundai MTL Magna-Controls Softing Rosemount Electric Industries Bradley AG heavy industries VIPA Ampcontrol Colby Elpro Ganter ICON National Matsushita Sprecher RTP Technologies Control Demag Instruments & Schuh Systems Weidmuller April Contemporary Elsag GE Idec Nematron Mauell Steeplechase SAABIzumi Bailey Control Systems Westinghouse B Contec Emerson GE Innotech NJ Measurex TANO SAIA & International Fanuc R Automation Systems Woojin Baker Control Engage GEC Intech Omnitronics Microwave Telefrang Samsung Hughes Microsystems Networks Networks Inc Yokogawa Barber Control Enron GEC Intelligent Omron Minidata Toshiba Schlage Alsthom Coleman Techniques Electronics Instrumentation Zworld Beckhoff Danfoss Eurotherm Giddings Intuitive Technologies Lewis International

38 Vijeo Citect Unity FastLinx A common database between controllers and Vijeo Citect (dynamic tag linking) Reduction in development costs and improved productivity thanks to Reduced development time Elimination of data entry errors Easy to use

39 Vijeo Citect V7.0 Features Speedlink Provides the ability to generate and link Vijeo Citect alarm, trend, memory mode tags, accumulator and associated tags from Unity Pro Web Gate ActiveX Control The Vijeo Web Gate Control object provides a remote viewer for an HMI target that can be embedded within a Vijeo Citect graphics page Additional Schneider Symbol Libraries The symbol libraries have been expanded to provide a new types of symbols and to provide a greater range of existing symbol types New version OFS The version of OPC Factory Server installed with Vijeo Citect has been upgraded to V3.31. Multilingual Installation English, French, German, Spanish

40 Vijeo Citect Unity FastLinx Vijeo Citect Express Wizard for communication Connect & Synchronization with Vijeo Citect Program your PLC with Unity

41 Vijeo Citect Easy to Use Graphic Builder Symbol Library included 32 bit color (everywhere) Easy pick palette Improved swap colors (adjust color) Flashing colors Unlimited numbers of flashing colors Flashing Symbols

42 Vijeo Citect Realistic Graph

43 Vijeo Citect Process Analyst Trends and Alarms on One Page Disturbance Analysis Display all the data in one visual tool Data Comparison Compare the same trend at multiple time intervals Sequence of Events See exactly how any number of alarms or trends interacted

44 Vijeo Citect Process Analyst

45 WEB CLIENT Will display a live Vijeo Citect project in an Internet browser. This will be achieved using standard Web-based communication protocols

46 Vijeo Citect Offerings Vijeo Citect - fully integrated HMI/SCADA solution Scalable: from 150 I/Os points to unlimited Flexible: True client / server architecture Reliable: DCS style redundancy for continuous operations 1 st year service is automatically included (updates, patches, phone support ) Vijeo Citect Lite - HMI/SCADA software w/o networking + one I/O Driver for the OEM marketplace Cost effective From 150 I/O points to 1200 I/O points Stand-alone system Can be updated to Vijeo Citect Vijeo Historian Convert the data to the language of business Transfer specific information between external applications and the control system

47 Vijeo Citect Runtime Product Offering Vijeo Citect Lite 300 pts 600 pts 1200 pts Vijeo Citect Full Server 75 pts 150 pts 500 pts 1500 pts 5000 pts pts Unlimited Vijeo Citect Clients Display Clients Manager Clients Web Clients Manager Web Clients Floating Licenses Display Clients Manager Clients Web Clients Manager Web Clients

48 Vijeo Citect Ease of Maintainability No Development License Cost No charge if your customer requires development license be supplied Can leave development license on the runtime machine for ease of maintenance Multiple developers can work simultaneously without extra charge

49 Vijeo Citect World-Class HMI/SCADA Solution Scalable Resize your system to suit your needs 5 Main messages Flexible True client-server architecture to ensure high performance Reliable / Redundancy Renowned built-in redundancy provides fail-proof solution Connectivity Open Access using standard protocols and 140+ native drivers Licensing Free build-time software

50 Part 1: Introduction - SCADA Offer Part 2: Magelis HMI Low End Offer Part 3: Magelis HMI High End Offer Part 4: HMI Software Vijeo Designer Part 5: SCADA Software Viejo Citect Part 6: Switch2Vijeo Citect Part 7: Vijeo Historian

51 Vijeo Citect Switch2Vijeo Citect A useful tool for upgrading Get benefits of the Vijeo Citect Platform Reduce risk to migration Customizable style sheet to improve conversion Turnkey displays and database What to do? Customer sends source file for conversion Customer receives a quotation Switch2Citect makes switching to Vijeo Citect a simple, reliable alternative for upgrading legacy HMI/SCADA systems.

52 Vijeo Citect Switch2Vijeo Citect - How it Works Make Generic (3 free displays) Enhance Legacy System Files to Schneider (with the Order) Switch2Vijeo Citect Files Switch (Convert/Add/Modify) Vijeo Citect Project

53 Importers Current Intellution Fix32: V7.0 ifix: V3.5 Wonderware InTouch: V5.x 9.x UGS FactoryLink: V6 Rockwell RSView32: V6.4 Schneider Electric Vijeo Look Monitor Pro: 7.2, 7.6 Future Iconics Genesis32 V3.x 8.x Siemens WinCC V6.x Axeda Wizcon GE Cimplicity V4.x 6.x If the your version is not listed, don t despair, take advantage of our free sample conversions to see if we can do it anyway!

54 Part 1: Introduction - SCADA Offer Part 2: Magelis HMI Low End Offer Part 3: Magelis HMI High End Offer Part 4: HMI Software Vijeo Designer Part 5: SCADA Software Viejo Citect Part 6: Switch2Vijeo Citect Part 7: Vijeo Historian

55 Vijeo Historian For Optimum Decision Making

56 Vijeo Historian Introduction Gateway between the factory and production management, Vijeo Historian takes you into a familiar universe : > Microsoft SQL Server ergonomics > Application view Reports and recordings on your databases

57 Vijeo Historian System Architecture Server based architecture to collect and distribute data. Data logged can be published or accessed directly from the host SQL Server Database exposing the information to a vast array of reporting tools. Data sources include: Citect Scada, Intellution, Wonderware, Microsoft SQL servers, Oracle databases.

58 Vijeo Historian Reports Server Data Access Direct access to tag, alarm and trend from multiple SCADA systems Converted to Business Language (not tag names) Data Transfer Insert tag, alarm or trend data within your database applications Set control values within the SCADA system from entries in your database Triggered by either time or events within your control system.

59 Vijeo Historian Reports Client Web Client Microsoft Excel

60 Vijeo Historian Historian Data Collection Data Collection Unifies data from SCADA systems Backfills data from SCADA for reliability Data Compression The acquisition rate must be set with respect of the communications to the PLC. Our Historian only stores changes Dead-bands are selectable on a per tag basis

61 Vijeo Historian Reporting Clients Reporting Microsoft Reporting Services

62 Vijeo Historian Scheduled Reporting Formats PDF Web Page Microsoft Excel XML CSV Delivery Managed File Share (subscription) Schedule Hour, Day, Week, Month, Once Just like Outlook

63 Vijeo Historian Reporting Design Graphical Tables, Matrix, Charts Drag & Drop from data queries

64 Vijeo Historian Querying Tags Statistics First, Last, Max, Min, Avg, Total, On/Off Count, On/Off Time, Confidence Graph Sampled data to display is a graph Samples Raw Data per interval For more complex calculations

65 Vijeo Historian Querying Parameters Location/Tag List Historian Location (with wildcard) Historian Tag (with wildcard) Period List Start and End time Intervals Time Period Each Day, Hour, 5 min Tag Period Each Batch, Shift, Operator, Product, Pump Run

66 Vijeo Historian Just the Right Data User Controlled Individuals subscribe to the reports the want. Reports contain only one level of data and drill enables drill down when data is worth a closer look

67 Vijeo Historian The Offer Historian & Data Transfers (VJH2110xx) Based on the amount of data that is being stored Number of points is the maximum number of tags being stored within the system Number of alarms is not limited Available in 150, 500, 1500, 5000, 15000, 50000, and points Client Access License (VJH212x00) Enables the user to view data from the connectors within the Web Browser and Microsoft Excel clients Based on the number of people accessing the data (n CALs allow n simultaneous logins Control System Connector (VJH20432x) Enables the user to access data from a data source (Vijeo Citect 6.1 or SQL Server) Vijeo Historian 4.0 includes unlimited Vijeo Citect 6.1 connectors and one SQL Server connector Additional SQL Server connectors can be ordered separately Historian & Data Transfer Upgrade (VJ21101x-yy) Upgrade allows the customers to increase the amount of data that is being stored

68 Vijeo Historian Key Benefits The Complete Picture Reliable collectors to a number of systems through OPC Tags, Alarms and Actions Industry Standard data store Perfect technology to cross two networks Well understood security Lower training and maintenance costs Integrated into your business Open Standards Push & Pull for production data Office integration