Embedded PC The modular Industrial PC for mid-range control. Embedded PC 1

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1 Embedded PC The modular Industrial PC for mid-range control Embedded PC 1

2 Embedded OS Operating Systems Major differences Details XPE / CE Embedded PC 2

3 The Windows Embedded OS family CX1000 The modular, real-time embedded OS for small footprint & mobile 32-bit intelligent connected devices The full featured embedded OS for PC architecture-based solutions demanding the richest applications and services Embedded PC 3

4 Windows Embedded Platform Differences x86 processors Processor Support Multiple processors Full Win32 API compatibility Win32 API Compatibility Requires additional effort Basic images from 8 MB (Beckhoff experience 350 MB) Footprint Basic images from 350 KB (Beckhoff from 5 MB) With 3 rd party extensions (Beckhoff offers 50µs) Real-time Native : min 1 ms cycle (Beckhoff offers 50µs) Embedded PC 4

5 CX Serie : XPE / CE Differences Features CX9000 : 8-13 sec CX1000 : sec CX1020 : 35 sec min. Boottime CX1000 : 150 sec CX1020 : 150 sec 5 MB 25 MB 64 MB OS / Image Größe min. size CF card 300 MB 380 MB 512 MB XCopy Update Embedded C++ VS2005 (C# /.NET) CE based software Update of Image software implementation Third party Software Update per Image-Tool C++ / VB / Delphi....NET yes Embedded PC 5

6 Windows XP Embedded The full featured embedded OS for PC architecture-based solutions demanding the richest applications and services Windows XP Embedded is the desktop OS for powerful embedded systems Windows XP Embedded is Windows XP broken into more than components Target Designer and Analyzer helps setting up a system Windows XPE is scalable from 8MB to 1GB Since XP Embedded is binary compatible to Windows XP : Standard TwinCAT works on XP Embedded Install Third Party Software Embedded PC 6

7 Windows XP Embedded : Enhanced Write Filter (EWF) An application tries to read data from the protected partition An application tries to write data onto the protected partition Read Depending on where the sector resides, EWF redirects the read request to the appropriate device. Application File system EWF Write EWF redirects all write requests to an overlay. Overlay (RAM or Disk) Partition Benefits of EWF Protects data from getting altered or corrupted Embedded PC 7

8 Windows CE : Windows Compact Edition Thin Clients Voice-over over IP Devices Gateways Set-Top Boxes Consumer Electronics Mobile Handhelds In-vehicle Navigation Industrial Automation Medical Devices Embedded PC 8

9 Windows CE Features: Bluetooth TCP/IP stack und WinSock 2.0 RAS server remote desktop protocol (RDP) to terminal server UPnP device host und control point secure socket layer (SSL) Direct3D, DVD, Direct Music APIs Internet Explorer 5.5 for CE + free Web Server supported CPU families: ARM, StrongARM, XScale MIPS (PowerPC support discontinued) Hitachi x86 Embedded PC 9

10 General advantages of Windows CE Win32 API 32 bit multiprocessing + multithreading protected processes 256 thread priorities (cmp. NT = 15 priorities, TwinCAT = 64 priorities) small resource footprint, smallest CE fits in 200 kb ROM/Flash genuine real-time capability starting with version 3.0 InstantOn capable e.g. X86 boot in approx. 10 s Embedded Visual Studio development tools C++ Compiler Visual Basic multitude of processors supported most of the OS source code is disclosed to user low license costs Embedded PC 10

11 Restrictions of Windows CE maximum 32 processes, but virtually unlimited threads maximum 32 MB address space per process not binary compatible to desktop Windows (W9x, WNT, W2K, WXP) desktop software will generally not function on a CE device driver support for PC hardware is not so good applications can run in full screen mode only no MDI applications possible Embedded PC 11

12 Development tools for Windows CE Microsoft Visual Studio.Net compiles all languages like C++, C#, VB to managed code (MSIL) Embedded Visual C cross-compiler for all CE -CPUs development environment runs on WNT, W2K, WXP (is almost identical to Visual Studio for desktop) entire tool-suite can be downloaded for free from the Microsoft Website Third party runtimes for several SCADA packages NS-Basic, interpreter pocket C, command line compiler Embedded PC 12

13 Beckhoff Image : CE Tool "CxConfig" key tool to offer most important diagnostic / configuration Information / Configuration - Image Version - TwinCAT Version - RAS Configuration (User / rights) - Screen resolution - FTP Server (Path / user / rights) - SNTP Server (Simple Network Time) - Audio activation - Pre settings for keyboard (NumLock-Key etc) Embedded PC 14

14 Windows CE : RDP / Remote Display RDP : Remote Desktop Protokoll Remote control of XP-PCs at CE device scalable : view / mouse / sound / printer new : configure multiple PC connections and swap with hot-keys Remote Display Remote control of CE device at PC Embedded PC 15

15 Which TwinCAT components are available on CE? all TwinCAT runtime servers PLC, NC (Motion Control) TwinCAT system components AdsDLL (now available fully featured for CE) TcScript (for ADS access from Java ) TwinCAT components NOT being ported to CE: System Manager, PLC Control, Scope Embedded PC 16

16 TwinCAT and XP Embedded Windows XP Embedded is the desktop OS for powerful embedded systems Windows XP Embedded is Windows XP broken into more than components target designer and analyzer helps setting up a system Windows XPE is scalable from 64 MB to 1 GB since XP Embedded is binary compatible to Windows XP: standard TwinCAT works on XP Embedded Embedded PC 17

17 When to use Windows CE? Decision criteria: very low system footprint quick power on no rotating storage media, no cooling fans limited HMI and automation function requirements USE A WINDOWS CE BASED CONTROLLER! Embedded PC 18

18 When to use Windows XPE? Decision criteria: medium system footprint quick power on no rotating storage media, no cooling fans extensive HMI and automation function requirements USE A WINDOWS XP EMBEDDED CONTROLLER! Embedded PC 19

19 When to use Windows XP? Decision criteria: allow rotating storage media and cooling fans extensive HMI and automation function requirements office and general computing functions (word, excel, databases ) USE A WINDOWS XP CONTROLLER! Embedded PC 20

20 CX1000 boot up sequence POWER BIOS Hardware Init BOOT LOADER Load WinCE image from Flash to RAM TwinCAT CE Systemprozess lädt: TcPlcW32.dll TcNcW32.dll TcRTimeW32.dll TcIOW32.dll TcRouterW32.dll TwinCAT CE START Load configuration from XML data GO Embedded PC 21

21 Embedded CE / XPE : Which where available? Ethernet Panel CP66xx Ethernet Panels CP62xx / CP67xx CX1020 CX1000 Bus-Controller CX9000 Embedded PC IPC Embedded PC 22

22 Questions?????? Embedded PC? 23

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