Manufacturing (Double Award) Engineering (Double Award)

Transcription

1 Write your name here Surname Other names Edexcel GCSE Centre Number Candidate Number Manufacturing (Double Award) Engineering (Double Award) Unit 3: Application of Technology in Engineering and Manufacturing Paper D: Engineering Fabrication Wednesday 15 May 2013 Afternoon Time: 1 hour 30 minutes Paper Reference 5EM03/3D You must have: Notes and sketches collected during your pre-release research. Ruler, pen, pencil, rubber. Total Marks Instructions Use black ink or ball-point pen. Fill in the boxes at the top of this page with your name, centre number and candidate number. Answer all questions. Answer the questions in the spaces provided there may be more space than you need. Information The total mark for this paper is 110. The marks for each question are shown in brackets use this as a guide as to how much time to spend on each question. Questions labelled with an asterisk (*) are ones where the quality of your written communication will be assessed you should take particular care on these questions with your spelling, punctuation and grammar, as well as the clarity of expression. Advice Read each question carefully before you start to answer it. Keep an eye on the time. Try to answer every question. Check your answers if you have time at the end. Turn over P42123A 2013 Pearson Education Ltd. 6/1/6/6 *P42123A0124*

2 SECTION A Answer ALL questions. Some questions must be answered with a cross in a box. If you change your mind about an answer, put a line through the box and then mark your new answer with a cross. 1 All the products below belong to a manufacturing sector. (a) Put a cross in the two boxes below where the products belong to the engineering fabrication sector. Cod liver oil Train ticket G clamp Pasta sauce Aluminium frame Music book (b) Put a cross in the two boxes below where the products belong to the engineering fabrication sector. Business card Metal curtain rail Fuel cap Dumbbell bar Computer mouse Engineers overalls (Total for Question 1 = 4 marks) 2 *P42123A0224*

3 2 The tables below show some tools and components used during the manufacture of engineering fabrication products. (a) Complete Table 1 by naming each tool. Tool Tool name Use Marks or creates a line on metal surfaces when used with a rule or engineers square. Used to hold material or a component when clamped to a pillar drill table. Table 1 (b) Complete Table 2 by explaining what each component is used for. (4) Component Component name Use Socket head cap screw Washer Table 2 (Total for Question 2 = 6 marks) *P42123A0324* 3 Turn over

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5 3 Draw a straight line to link each Term listed below to the most appropriate Key Area. Each Key Area can be used more than once. Term Key Area Computer-aided design Automated conveyors Information and communication technology (ICT) Polymer Embedded computers Control technology 3D prototyping Aluminium alloy Modern materials Kevlar (Total for Question 3 = 7 marks) *P42123A0524* 5 Turn over

6 4 Office staplers belong to the engineering fabrication sector and use information and communication technology (ICT) in their manufacture. (a) Name two other products from this sector where ICT is used in their manufacture. Product 1 Product 2 (b) (i) Name one stage where ICT is used in the manufacture of Product 1. (1) (ii) Explain two benefits to a manufacturer of using ICT at the stage named in 4(b)(i). (4) *P42123A0624*

7 (c) (i) Name one modern material used in the manufacture of Product 1. (1) (ii) Describe how this modern material changes the characteristics of Product 1. (Total for Question 4 = 10 marks) *P42123A0724* 7 Turn over

8 5 Computer-aided manufacture (CAM) and computer-aided design (CAD) are both used by manufacturers of engineering fabrication products. (a) (i) State one use of CAM during manufacturing. (1) (ii) Explain one benefit to a manufacturer of using CAM in processing and production. CAD is used when modifying existing products. (b) (i) State one other use of CAD during manufacturing. (1) (ii) Explain one benefit to a manufacturer of using CAD when modifying existing products. (c) Explain one benefit to the consumer when a manufacturer uses CAM. (Total for Question 5 = 8 marks) 8 *P42123A0824*

9 6 Sourcing and handling information and data is important to manufacturers. (a) Describe the term spreadsheet. (b) A database is also an example of sourcing and handling information and data. (i) State one traditional method it has replaced. (1) (ii) Explain two advantages to the distributor when a manufacturer uses databases. (4) (iii) Explain one disadvantage to a manufacturer of using databases. (Total for Question 6 = 9 marks) *P42123A0924* 9 Turn over

10 7 Systems and control technology is an essential feature in engineering fabrication companies. Explain one benefit to a manufacturer of using programmable logic controllers (PLCs) in relation to: (a) safety during manufacture (3) (b) production efficiency. (3) (Total for Question 7 = 6 marks) TOTAL FOR SECTION A = 50 MARKS 10 *P42123A01024*

11 SECTION B Answer ALL questions in Section B with reference to the manufacture of mass-produced office staplers. The diagram below shows an office stapler. Pin/fulcrum Magazine/carrier Anvil *P42123A01124* 11 Turn over

12 8 Describe, using notes and sketches: (a) the function of the anvil (3) Anvil (b) the function of the magazine/carrier (3) Magazine/carrier 12 *P42123A01224*

13 (c) the function of the pin/fulcrum (3) Pin/fulcrum (Total for Question 8 = 9 marks) *P42123A01324* 13 Turn over

14 9 (a) The incomplete flow diagram below indicates some of the main stages in the manufacture of office staplers. (i) Complete the flow diagram by adding the two missing main stages in the manufacture of office staplers. Design Marketing Production Assembly and finishing Packaging and dispatch (ii) State the stage where the office staplers would be placed into cardboard boxes. (1) Stage 14 *P42123A01424*

15 (b) Describe the following two stages in the manufacture of office staplers. (i) Design (3) (ii) Marketing (3) (Total for Question 9 = 9 marks) *P42123A01524* 15 Turn over

16 10 (a) State a specific metal commonly used for the pin/fulcrum of the office stapler. (1) (b) Stamping is a process used to produce some parts of the mass-produced office staplers. (i) State three production processes, other than stamping, used during the manufacture of office staplers. (3) Process 1 Process 2 Process 3 (ii) Explain why stamping is a suitable process for making the magazine/carrier. (3) 16 *P42123A01624*

17 (iii) Explain why a manufacturer uses a polymer for some parts of the office stapler. (3) (Total for Question 10 = 10 marks) *P42123A01724* 17 Turn over

18 11 Process control and quality control are used in the manufacture of office staplers. (a) (i) Explain the term process control. (ii) Explain two reasons why a manufacturer uses process control during automated stages of manufacture. (4) *P42123A01824*

19 (b) Describe two examples of quality control used during the production stage of the manufacture of office staplers. (4) (Total for Question 11 = 10 marks) *P42123A01924* 19 Turn over

20 12 (a) The use of modern technology in the manufacture of mass-produced office staplers has brought changes. (i) State two changes the use of modern technology has had on the type of workforce manufacturers require. Change 1 Change 2 (ii) Describe two changes the use of modern technology has had on the production environment. Change 1 (4) Change 2 20 *P42123A02024*

21 (iii) Explain one environmental benefit that has resulted from the use of modern technology. (b) The use of barcodes is an important part of control technology in the manufacture of office staplers. Describe the advantages to a manufacturer of using barcodes at the packaging and dispatch stage. (4) (Total for Question 12 = 12 marks) *P42123A02124* 21 Turn over

22 13 Modern materials are used in the manufacture of office staplers. Explain how the use of modern materials has impacted on customer satisfaction. (Total for Question 13 = 4 marks) 22 *P42123A02224*

23 * 14 Discuss the effects on marketing and selling when a manufacturer of office staplers uses modern technology to improve its production processes and profitability. (Total for Question 14 = 6 marks) TOTAL FOR SECTION B = 60 MARKS TOTAL FOR PAPER = 110 MARKS *P42123A02324* 23

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