Distributed and rugged load data acquisition for extreme conditions LMS SCADAS Satellite

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1 Distributed and rugged load data acquisition for extreme conditions LM CADA atellite Unrestricted iemens AG 2016 Realize innovation

2 Gert Frans iemens Industry oftware NV, Belgium About the presenter Gert Frans is a enior Business Developer Durability olutions, at iemens PLM oftware, Leuven, Belgium. His areas of expertise include mobile data acquisition systems for the automotive industry from optical measurement systems to inline robotic laser scanning. Gert Frans holds a Bachelor of cience in Industrial ciences from Groep T, Leuven Belgium. About iemens PLM oftware iemens PLM oftware is a world-leading provider of product lifecycle management (PLM) software. As part of the portfolio, LM test, engineering and simulation solutions help manufacturing companies manage the complexities of tomorrow s product development by incorporating model-based mechatronic simulation and advanced testing solutions in the product development process. Unrestricted iemens AG 2016 Page 3 iemens PLM oftware

Gert Frans holds a Bachelor of cience in Industrial ciences from Groep T, Leuven Belgium.

3 Automotive Testing Europe Open Technology Forum 2016 Agenda Distributed and rugged load data acquisition for extreme conditions Avoid recalls and improve quality Distributed and rugged data acquisition Raising the bar on productivity Unrestricted iemens AG 2016 Page 4 iemens PLM oftware

and improve quality Distributed and rugged data acquisition Raising the

4 Avoid recalls and improve quality Unrestricted iemens AG 2016 Key challenges

5 What is my customer going to do with our product? Three questions Roads Driving Habits Vehicle Loading Unrestricted iemens AG 2016 Page 6 iemens PLM oftware

6 How to make a robust and reliable product that meets customer s demands? Market: Roads, climate Customers: Usage, habits Durability test Probability Density Customer usage Component strength Loading/trength Unrestricted iemens AG 2016 Page 7 iemens PLM oftware

7 Distributed and rugged data acquisition Unrestricted iemens AG 2016 Realize Innovation

Challenge 1 Centralized data acquisition systems not always preferred All cables need to be assembled to a central point Results in high cable cost, high complexity and long test

8 Challenge 1 Centralized data acquisition systems not always preferred All cables need to be assembled to a central point Results in high cable cost, high complexity and long test preparation time Infield repair difficult Central data acquisition system collects signals from different sensors instrumented on the vehicle Unrestricted iemens AG 2016 Page 10 iemens PLM oftware

preparation time Infield repair difficult Central data acquisition system collects signals

9 LM distributed and rugged data acquisition Reduced test campaign costs 20% savings in instrumentation Distributed measurement setup: Less and shorter cables Reduced test campaign costs Quick in field repair LM CADA Recorder collects signals from multiple CADA atellites Unrestricted iemens AG 2016 Page 11 iemens PLM oftware

cables Reduced test campaign costs Quick in field repair LM CADA Recorder

10 Challenge 2 Low signal quality train gages and accelerometers subjected to noise pick up, magnetic interference, voltage drop Resulting in a low quality signal for analysis Unrestricted iemens AG 2016 Page 12 iemens PLM oftware

interference, voltage drop Resulting in a low quality

11 LM distributed and rugged data acquisition ignal digitalization close to sensor High data quality Digital data transmission: noise immune, no accuracy loss Automatic synchronization of all channels into a single file no risk for errors, time saver Centralized power distributed to LM CADA atellites Unrestricted iemens AG 2016 Page 13 iemens PLM oftware

synchronization of all channels into a single file no risk for errors, time saver

12 Challenge 3 Extreme testing conditions Water and dust hock and vibration Temperature Unrestricted iemens AG 2016 Page 14 iemens PLM oftware

13 LM distributed and rugged data acquisition Validating the extremes - 100% certified Water and dust hock and vibration Temperature IP66 and 67 compliant Dust-tight (IP6x) Power water jet (IPx6) Immersion up to 1m (IPx7) MIL-TD-810F (17grms) 60g shock Wide range -40 ºC to +85 ºC Unrestricted iemens AG 2016 Page 15 iemens PLM oftware

Dust-tight (IP6x) Power water jet (IPx6) Immersion up to 1m (IPx7) MIL-TD-810F

14 Challenge 4 High channel count Typical durability measurement campaign: 200+ channels, including: train gages Accelerometers Displacements Wheel Force Transducers Temperature CAN Video Unrestricted iemens AG 2016 Page 16 iemens PLM oftware

Displacements Wheel Force Transducers Temperature CAN Video

LM distributed and rugged data acquisition LM CADA Recorder - Fit for high channel count LM CADA Recorder Expandable for high-channel count Compact

15 LM distributed and rugged data acquisition LM CADA Recorder - Fit for high channel count LM CADA Recorder Expandable for high-channel count Compact for easy installation Universal signal conditioning to reduce equipment needed Unrestricted iemens AG 2016 Page 17 iemens PLM oftware

for easy installation Universal signal conditioning to reduce equipment

16 Challenge 5: treamline durability testing process Convert Convert Convert Tool A Tool B Tool C Tool D Configure Measure ensor check & data validation Export Data clean up Costly test reruns Time Channel setup Fast & accurate Measure & sensor check Right-first-time LM Test.Lab Durability Data validation Reliable data Data consolidation Automated LM solutions are designed to make testing more efficient and convenient. Report & share eamless delivery With a complete hardware and software solution, iemens PLM oftware enables you to maximize testing productivity. Unrestricted iemens AG 2016 Page 18 iemens PLM oftware

Lab Durability Data validation Reliable data Data consolidation Automated LM solutions are designed to make testing more efficient and convenient.

17 LM distributed and rugged data acquisition Reduced test campaign time 30% faster LM Test.Lab Durability Channel setup Measure & sensor check Data validation Data consolidation Report & share Fast & accurate Right-first-time Reliable data Automated eamless delivery Unrestricted iemens AG 2016 Page 19 iemens PLM oftware

Lab Durability Channel setup Measure & sensor check Data validation Data

18 LM distributed and rugged data acquisition Reduced test campaign time 30% faster LM Test.Lab Durability Channel setup Measure & sensor check Data validation Data consolidation Report & share Fast & accurate Right-first-time Reliable data Automated eamless delivery emi-automatic channel setup with lookup from any ODBC database Faster uptime Unrestricted iemens AG 2016 Page 20 iemens PLM oftware

share Fast & accurate Right-first-time Reliable data Automated eamless delivery emi-automatic

19 LM distributed and rugged data acquisition Reduced test campaign time 30% faster LM Test.Lab Durability Channel setup Measure & sensor check Data validation Data consolidation Report & share Fast & accurate Right-first-time Reliable data Automated eamless delivery Measure, synchronize and validate your data in real time with LM Test.Lab or LM mart Control Avoid costly test reruns Unrestricted iemens AG 2016 Page 21 iemens PLM oftware

accurate Right-first-time Reliable data Automated eamless delivery Measure, synchronize and validate your

20 LM distributed and rugged data acquisition Reduced test campaign time 30% faster LM Test.Lab Durability Channel setup Measure & sensor check Data validation Data consolidation Report & share Fast & accurate Right-first-time Reliable data Automated eamless delivery Automatically find and correct data anomalies Repeatable and consistent results Unrestricted iemens AG 2016 Page 22 iemens PLM oftware

share Fast & accurate Right-first-time Reliable data Automated eamless delivery Automatically find

21 LM distributed and rugged data acquisition Reduced test campaign time 30% faster LM Test.Lab Durability Channel setup Measure & sensor check Data validation Data consolidation Report & share Fast & accurate Right-first-time Reliable data Automated eamless delivery One-button report generation with active pictures Easy results sharing Unrestricted iemens AG 2016 Page 23 iemens PLM oftware

22 Raising the bar on productivity Unrestricted iemens AG 2016 Realize innovation

LM distributed and rugged data acquisition LM CADA atellite 20% avings in instrumentation High Data quality 100% Certified 30% Faster Reduced cost ignal digitalization close to

Digital data transmission Innovative and proved technology Built-in ruggedness Protected against moisture, dust, shock and vibration covering wide temperature range.

23 LM distributed and rugged data acquisition LM CADA atellite 20% avings in instrumentation High Data quality 100% Certified 30% Faster Reduced cost ignal digitalization close to sensor Validating the extremes Reduced test campaign time Less cables Faster test preparation cable installation Quick in field repair ignal digitalization close to the sensor Digital data transmission Innovative and proved technology Built-in ruggedness Protected against moisture, dust, shock and vibration covering wide temperature range. ecure data format Intuitive and error-free test preparation Easy data validation and export Automated report creation Optimized for high channel count Unrestricted iemens AG 2016 Page 25 iemens PLM oftware

24 Questions? Unrestricted iemens AG 2016 Realize Innovation

25 Visit us! iemens AG Hall 1 Booth 1416 Unrestricted iemens AG 2016 Page 27 iemens PLM oftware

26 Thank you! Unrestricted iemens AG 2016 Realize Innovation

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