Clean and compact drive for energy savings. Altivar 1100 Medium-voltage variable speed drive 0.3 to 10 MW. DIA2ED EN.indd 1 22/07/09 11:36:14
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1 Clean and compact drive for energy savings ltivar 1100 Medium-voltage variable speed drive 0.3 to 10 MW DI2ED EN.indd 1 22/07/09 11:36:14
2 Increase your productivity, make bigger savings ltivar 1100 is the latest addition to our full range of electrical distribution, motor control and control systems. Reduction in energy costs Protection of motors and equipment Increased competitiveness Reduction in maintenance costs Power Fans, pumps Oil and gas Pumps, compressors, air blowers Mines & minerals Crushers, fans, pumps Water treatment Pumps, air blowers DI2ED EN.indd 2 22/07/09 11:36:14
3 Benefit from innovation in your medium-voltage applications Better technology Compact design with input transformer integrated in the drive enclosures Better results Return on investments Reduction in installation costs Rapid commissioning Durable components Optimum sizing Proven control Increased productivity Lower production and maintenance costs Enhanced reliability and continuity of operation Best in class multilevel technology: - perfect sine wave output current without the need for a filter - no harmonics, no stress on the motor, cable and driven load No disturbance of the motor or driving load Improved motor durability Maximum machine efficiency without risk Compatibility with new or existing motors Extended cable length between motor and drive permitted 36 pulse diode rectifier: - constant optimized input power factor - perfect sine wave input current better than the values required by all the standards : IEC , IEEE 519, G5/4, etc. Perfect integration in the line supply Energy losses minimized No malfunctions or interference with the environment User-friendly interface Easy remote access to the device parameters Easy to operate Saves time during use Ease of maintenance comprehensive offer: - medium and low-voltage drives, motor, electrical distribution, control systems, installation - relevant expertise (energy efficiency, line supply study, etc.) range of high-quality services one-stop-shop available throughout the installation s service life dvice and follow-up services, from specifying requirements right through to after-sales International coverage DI2ED EN.indd 3 22/07/09 11:36:15
4 ir cooling for a standalone installation Example of a 2 MV drive Inverter cell Reliability and easy maintenance reduced number of cells thanks to single phase 3-level inverter design easy to replace Motor-friendly up to 17 level PWM control minimizes switching surge on motor Integrated transformer Compactness fewer cables and less commissioning work required Control Easy access & compactness integrated high speed control Clean power 36-pulse operation DI2ED EN.indd 4 22/07/09 11:36:15
5 Compact and environmentally friendly Clean power and friendly to motors The multi-level topology shown below, featuring a 36-pulse diode rectifier, is associated with the kind of low-voltage IGBTs that have proven successful in practice and are found in a wide range of applications. It also features: Harmonics-free input current with high power factor No pulse torque Quasi sine wave for motor and supply currents (negligible harmonic current content) Intrinsic safety: current switched off instantaneously in the event of a fault Minimum losses since the IGBT does not need a snubber and requires little switching power Ed Ed = DC voltage 3-level output voltage of an inverter cell Main circuit configuration for 3.3 kv drive type Inverter cell 3-phase input supply Input voltage (green) and current waveform (orange) on supply side Output voltage (green) and current waveform (orange) on motor side ~97% > 40,000 h Compact size: Up to 1.5 MV per meter of enclosure (drive only) efficiency including transformer MTBF: more than 4 fault-free years DI2ED EN.indd 5 22/07/09 11:36:15
6 Make your life easier with complete solutions ltivar 1100 is open to most networks, and can be integrated in any medium or low-voltage architecture. With the ltivar 1100, Schneider Electric has created a comprehensive, safe, and consistent offer for: Controlling and supplying equipment Improving performance Schneider Electric, a world leader in electrical distribution and control systems, presents a range of products, solutions and services for: Transforming and routing energy utomating machines and processes, in complete safety Controlling, supplying and making equipment safe. The ltivar 1100 solution is based on a transformer, drive and medium-voltage electric motor assembly. Schneider Electric can provide a turnkey solution complete with drive and associated equipment (electrical distribution, control systems). For more information, please contact our project teams. Schneider Electric global solution offer Power management and monitoring Electric substation GIS switchboard MV/MV power transformer IS 12 MV switchboard MV motor and drive MV motor starter control IS MV switchboard MV/MV transformer Secondary electric substation LV switchboard LV motor control switchboard LV variable speed drive DI2ED EN.indd 6 22/07/09 11:36:16
7 Ensure the reliability of your installations with a simple open architecture n innovative control system based on the latest generation of 32-bit microprocessors. Seamless integration into a control system architecture. dvanced control functions that are simple to implement: - Simple sensorless vector control. - Diagnostics and maintenance can be carried out locally (via terminal or PC) and remotely. Straightforward programming The drive has advanced parameter-setting and diagnostic functions. It is possible to access the machine status with the key values signature (current, voltage, etc. in real time). Information Operator stations Ethernet Servers Control Fieldbus PLCs Equipment ltivar 1100 Medium-voltage switchboard DI2ED EN.indd 7 22/07/09 11:36:18
8 Setup and support as benefits of an international group By applying our industrialization skills to our services, we can ensure your success. Schneider Electric s expertise Service experts are on hand to help you: get maximum return from your investments optimize the value of your installations throughout their life cycle wide range of associated services udit and consultancy: - line supply consultancy (compensation, filtering, harmonics, etc.) - shaft line study (torsional analysis, etc.) - energy efficiency, enabling the best drive solution to be determined Bespoke project management Factory tests at maximum power with or without motor Installation and startup with: - assistance and troubleshooting - specific maintenance contract (possibly including remote access and reconditioning) Customized training Rapid, flexible service provision DI2ED EN.indd 8 22/07/09 11:36:20
9 Make the most of your energy DI2ED EN.indd 9 22/07/09 11:36:20
10 ltivar 1100: technical specifications General characteristics Converter type Input Output Input voltage 36-pulse diode bridge Input frequency 50/60 Hz ± 5% Power factor > 0.96 Multi-level PWM inverter. Each inverter cell is a 3-level NPC low-voltage IGBT Standard: 3.3 kv, 6 kv, 6.6 kv Option: 10 kv or any other medium voltage Variation: standard ± 10% Option up to -20% (10sec with UPS) Efficiency at nominal power 0.97 for drives and input transformer Type of motor supplied Motor connection 3-phase output voltage Output frequency Input transformer uxiliary voltage Degree of protection synchronous motor Standard: 0.. 3,300 V ,000 V ,600 V Normal: /60 Hz, Extended: Hz Integrated in the converter, dry type Standard: 380 V 3-phase, 50 Hz Other voltages available as an option 220 V single-phase, 50 Hz. UPS available as an option IP31 Paintwork RL 7032 Cooling ir-cooled Reference standards IEC EN , IEC EN , IEC EN , IEC EN , IEC EN 60529, IEEE 519 Standards Others available as an option Power specifications Voltage classes (kv) 6 Rated capacity (kv) Voltage classes (kv) 6.6 Rated capacity (kv) Rated current () (*1) Max.current () at overload pplicable max. motor output (kw) (*2) Capacity of auxiliary control supply (kv) Capacity of fan power power supply (kv) Overload capability 105% for 60 sec - Other overload available as an option DI2ED EN.indd 10 22/07/09 11:36:20
11 Voltage classes (kv) 3,3 Rated capacity (kv) Rated current () (*1) Max.current () at overload pplicable max. motor output (kw) (*2) Capacity of auxiliary control supply (kv) Capacity of fan power power supply (kv) Overload capability 105% for 60 sec - Other overload availabe as an option Control Characteristics Motor control modes Number of quadrants 2 Steady state operation Protection Interface Communication V/f type control, sensorless flux vector control Catch on the fly, suppression of critical speeds Speed accuracy in steady state: ± 0.5% Overcurrent, main circuit fuse blown, overvoltage, undervoltage, CPU fault, cooling fan stop Graphic keypad for local operation Wired and networked remote communication Option: > HMI : large LCD touch panel > Operation & Maintenance tool via PC (DDC loader) Standard: Profibus, Modbus Options: Ethernet, CNopen, DeviceNet, etc. Environmental characteristics Storage temperature -10 to 60 C. (Transportation temperature: -10 C to 70 C / (60 C to 70 C for 24 h) Operating temperature 0 to 40 C Cooling method Forced air cooling Relative humidity 85% RH max. (no condensation). Option: up to 95%. ltitude < 1000 m above sea-level Vibration cceleration: 4.9m/s2 acceptable (10 to 50Hz) Noise level 85 db(). Option: 80 db() Options Input isolation switch with grounding Output isolation switch with grounding UPS Inverter + battery charger Cable entry from the top (*1) When Inverter output frequency is less than 25Hz,Inverter output current is decreased. (output current will be 70% at 0.2Hz) (*2) The applicable motor output is the reference value of standard 3.3 and 6.6kV, 4-pole motors Identification code TV1100_xx 33 Name of range Nominal power (Rated capacity, kv) Cooling: (air) Output voltage 33 : 3300 V 60 : 6000 V 66 : 6600 V DI2ED EN.indd 11 22/07/09 11:36:20
12 ltivar 1100: typical dimensions 3.3 kv Capacity Outline Dimension (mm) pprox. (kv) drawing mass. (kg) B C D E F G (Full width) (Transformer (Converter (Control (Fan) (Depth) (Maintenance panel) panel) output panel) space) 390 Fig _ Fig _ Fig _ Fig _ Fig _ Fig _ Fig _ Fig Fig (*1) The outline dimensions of the panel represent the maximum dimensions of a standard-capacity model. They may differ depending on the applicable motor capacity. (*2) The structure is for maintenance from the front. Be sure to allow at least the maintenance space listed in column G of the above table. (*3) wiring duct is installed on the panel in Figs. 8 and 9 (height: 600mm). (*4) cooling fan is mounted on the panel. To assure maintainability and cooling performance, allow a of at least 500mm between the top of the fan and the ceiling. Front maintenance structure Fig kv: 390, 560, 770 kv Fig kv: 1150, 1500, 1750 kv 6.6 kv: 470, 570, 680, 960, 1120 kv Fig kv: 1320, 1540, 1750, 2000, 2300, 2600, 3000, 3500 kv C D B C B C Fig kv: 2600 kv Fig kv: 4400, 5200 kv E Ceiling Upper maintenance B C B C D C B 60 Front maintenance Front/rear maintenance structure Fig kv: 3500 kv Ceiling Upper maintenance Min. 500 Min. 500 Min. G F B C D Min. G F 600 Front maintenance Rear maintenance DI2ED EN.indd 12 22/07/09 11:36:21
13 6.6 kv Capacity Outline Dimension (mm) pprox. (kv) drawing mass. (kg) B C D E F G (Full width) (Transformer (Converter (Control (Fan) (Depth) (Maintenance panel) panel) output panel) space) 470,570, 670, 780 Fig _ ,1120 Fig _ , 1540 Fig _ , 2000, 2300 Fig _ , 3000 Fig _ Fig _ , 5200 Fig Fig Fig (*5) The standard front face of the panel is a covered type (except for the control output panel). door type can also be manufactured. (*6) In the case of the 6.6kV type with a capacity of 5,200kV and above, back to back installation (front/rear maintenance structure) reduces the panel width by approximately half. Contact us for the dimensions of this type. (*7) The outline dimensions of the panel may be changed without notice. Contact us for details. Front/rear maintenance structure Fig kv: 7000 kv Ceiling Upper maintenance Min. 500 B C D C B Min. G F 600 Fig kv: 5200 kv Min E Front maintenance Rear maintenance Wiring duct Ceiling Upper maintenance D C B Min. G F 1200 Front maintenance Rear maintenance Fig kv: kv Wiring duct B C D C B DI2ED EN.indd 13 22/07/09 11:36:21
14 DI2ED EN.indd 14 22/07/09 11:36:23
15 Prepare your quote Date Name Phone Company Position/Organization Project name Country Market segment Water & Wastewater Oil & Gas Power generation Mining & Minerals Metals Other pplication Pump Fan Compressor Extruder Other End user EPC OEM SI Standards & Certifications IEC NSI IEE UL Other Customer specifications Project status Budget estimate RFQ phase Purchasing time frame less than 6 months between 6 & 12 months between 12 & 18 months more than 18 months Other informationscope of supply Scope of supply Quantity of MV drives Scope of supply Drive Input transformer Input switch/breaker Output switch/breaker By-pass Motor Other Supply data Power supply Voltage kv ± % Frequency Hz ± % Short circuit power (MV) max: min: HV cable length uxiliary supply Voltage V ± % Frequency Hz ± % Control supply UPS (Y/N) No. of phases V Hz Motor parameters Type of motor Induction Synchronous New Existing (retrofit) Rated power kw hp Number of poles Maximum power kw hp Rated speed rpm Maximum speed rpm Rated frequency Hz Efficiency % Power factor pu Rated current DOL starting current Maximum torque % Inertia J (GD 2 /4) kgm 2 Excitation current Excitation voltage V Ventilation Self-ventilated Force-ventilated Load parameters Type of load Variable torque Constant torque Constant power Other Breakaway torque (at 0 rpm) knm pu Gear Reduction ratio Inertia J (GD 2 /4) kgm 2 Starting time Overtorque 110% 60 s every 10 min. 150% 60 s every 10 min. Other cceleration time Deceleration time Braking Regenerative Resistance Braking power kw Cycle Reverse speed Installation Temperature ( C) Indoor: min. max. Outdoor: min. max. Relative humidity ltitude less than 1000 m Other Drive Indoor Outdoor Inside container Rectifier 12-pulse input 24-pulse input Other ir cooling Water cooling Input transformer Dry type Oil filled Indoor Outdoor IP 00 IP54 Other Distance Transformer to drive Drive to motor Interface No. of analog inputs 24 VDC 4~20m No. of analog outputs 24V VDC 4~20m No. of digital inputs No. of digital outputs Dry contact Communication Ethernet Modbus Profibus DeviceNet Other DI2ED EN.indd 15 22/07/09 11:36:24
16 Schneider Electric Industries S..S. Head Office 35 rue Joseph Monier Rueil-Malmaison FRNCE Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to confirmation by Schneider Electric. Designed and created by: Gavrinis Photos: Schneider Electric - Shutterstock RT : Date : 07/2009 DI2ED EN - Imprimierie xxx DI2ED EN.indd 16 22/07/09 11:36:24
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