Accessories for Heating and Cooling Installations

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1 . ccessories for Heating and ooling Installations Flamco has a complete range of products for safeguarding chilled and heating systems. The various models of Flamco Prescor safety relief valves are used around the world to prevent overpressure in sealed systems. The Flexalance and Flexalance Plus are an excellent solution for preventing hydraulic imbalance in sealed systems. Pressure gauges and filling assemblies of various types are also available. 80 Product overview 201 We reserve the right to change designs and technical specifications of our products.

2 ccessories for Heating and ooling Installations Product overview 201 We reserve the right to change designs and technical specifications of our products. 81

3 ccessories for Heating and ooling Installations Wall Mounting Safety Valves Flexconsole ¾ For mounting Flexcon 8-25 vessels to a wall. vailable in red or white color. Flexconsole Plus Suplied with Prescor ½" - bar, Flexvent /8 ", Flexfast quick disconnect coupler and pressure gauge. Wall mounting bracket M For easy connecting Flexcon and irfix / 8-25 litres vessels to a wall ubex R racket For mounting ubex R litres vessels to a wall. osing Pots Mild steel dosing pots For dosing sealed heating or chilled systems with chemical additives. Relief Vessels Flamco EG Used in sealed heating systems with high temperatures for separating steam from condensate at safety valve exit. Used in combination with a full stroke safety valve. Prescor Safety valves for sealed heating and cooling installations. Flopress Safety valves for sealed heating and cooling installations. Prescor Solar For sealed solar installations. ccording to TÜV. SV SOL. Working temperatures from -0 up to 160. Working temperature is 120 continuously. Prescor S Safety valve for sealed heating and cooling installations. With connections from 1¼" up to 2" these valves are ideal for protecting larger commercial installations. TR Full stroke safety valve ccording to TR directive. Spring loaded, directly activated. Specify set pressure up on order (between 1 bar and 10 bar). Red brass safety valve For sealed heating systems with supply temperatures up to 120 and for solar systems. Prescomano For sealed heating and cooling installations. Safety valves with pressure gauge (0-4 bar). Prescofiller Filling and safety group suitable for smaller domestic installations. ombination of Prescor safety valve, Flexcon pressure gauge and a fill and drain set. Prescomano and ball valve are supplied separate from the T-piece and fill and drain set, so that mounting in any position is made possible. Manofiller Filling group suitable for mounting on a radiator. Ideal for installations in which the pressure gauge has been installed in close proximity of the boiler, but filling of the installation has to take place elsewhere (e.g. bathroom). May be mounted in any position Prescorplus T ½" Prescorplus T ½" is a Prescor safety valve with an integrated T-piece 22 mm. Funnel Fitted between the Prescor safety valve and the discharge pipe. onnection Sets and Isolating Unions onnecting group ½" For connecting expansion vessels to a heating or cooling system. onsists of a shut-off valve, a fill and drain cock with hose connections. lso available with optional manometer. Flexcon connecting set 1" For connecting expansion vessels to a heating or cooling system. onsists of a shut-off valve, fill and drain cock with hose connection". lso available with optional manometer (0-12 ar). Flexontrol ¾" The Flexontrol connects the Flexcon expansion vessel with the central heating system. Enables checking the pre-charge of the Flexcon expansion vessel and topping up the system. Enables replacing the expansion vessel without depressurising or draining the system. Flexfast ¾" Quick disconnect coupler for checking the pre-charge of the Flexcon expansion vessels up to 25 litres. Enables replacing the expansion vessel without depressurising or draining the system. 82 Product overview 201 We reserve the right to change designs and technical specifications of our products.

4 ccessories for Heating and ooling Installations uxiliary Products Hydraulic alancers Pressure reducing valves For pressure regulation. ompact and with excellent performance. omplete with an integral serviceable strainer. Flexcon Pressure Gauges Pressure gauge For monitoring system pressure. Flexcon pressure gauges (80 mm dia.) can be installed without depressurising or draining the system thanks to the self closing shut off valve. Thermo pressure gauges For monitoring system pressure and system temperature. xial connection. Test pressure gauge For testing pre-charges of Flexcon and irfix expansion vessels. Pressure range bar. System ccessories WMS Mechanical low water level protection device. WMS -E Electronic low water level protection device. For monitoring system pressure and system temperature. Maximum pressure: 10.0 bar Flexcon T For unmounting Flexcon and irfix vessels. Suitable for 2-24 litre vessels. Flexalance F Equalizes hydraulic imbalance inbetween primary and secondary circuits. Flanged connection. Internal flow rate reducing perforated plate. Flexalance S Equalizes hydraulic imbalance inbetween primary and secondary circuits. Welding connections. Internal flow rate reducing perforated plate. Flexalance R Equalizes hydraulic imbalance inbetween primary and secondary circuits. Grooved pipe system connection. Internal flow rate reducing perforated plate. Flexalance Plus F Equalizes hydraulic imbalance inbetween primary and secondary circuits. Flanged connection. With Pall-rings. Supplied with automatic float vent and a drain cock. Flexalance Plus S Equalizes hydraulic imbalance inbetween primary and secondary circuits. Welding connection. With Pall-rings. Supplied with automatic float vent and a drain cock. Flexalance Plus R Equalizes hydraulic imbalance inbetween primary and secondary circuits. Grooved pipe system connection. With Pall-rings. Supplied with automatic float vent and a drain cock. Flexbalance EcoPlus Equalizes hydraulic imbalance inbetween primary and secondary circuits. Including air and dirt separation. onnection: includes four preassembled galvanized conical couplings. e-aerator: Flexvent Top white, supplied separately in packaging. Supplied with automatic float vent and a drain cock. PUR hard foam insulation mantle. Pressure safety switch Maximum pressure: 16 bar. Flanged lock-shield valves vailable in 6 and 16 bar execution. Flexcon GV 90 Gas valve extension bent at 90 to increase accessibility of Flexcon gas valves. Product overview 201 We reserve the right to change designs and technical specifications of our products. 8

5 Quickly onnect, isconnect and Inspect Flexcon Expansion Vessels Flexcon vessel can be directly connected to a pipeline. However, it is easier to use one of the Flexfast quick-release couplings, Flexconsoles or Flexcon connection assemblies shown here. These products make it easier to read off the pressure or to disconnect the vessel without having to drain the system or release the pressure. Flexconsole Plus Supplied with: Flexcon pressure gauge. Flexvent floatvent. Flamco safety valve. Flexfast quick-release coupling. Fixing set. Valve closed. Valve open. Valve open. Valve closed. Flexconsole This version is supplied with a ½" radiator cap plus manual de-aerator. FLEXONSOLE PLUS Vessel connected to the system. Vessel disconnected from the system. FLEXONSOLE FLEXFST ¾" Flexfast Flexfast quick-release couplings make the process of checking the initial pressure of Flexcon vessels up to and including 25 litres quick and easy, and also enable you to change the vessel without having to release pressure or drain it. Easy to assemble with the right tools; then just screw in the components by hand. Saves a considerable amount of time when servicing a Flexcon vessel. Version with ¾ internal thread and ¾ external thread. 84 Product overview 201 We reserve the right to change designs and technical specifications of our products.

6 ccessories for Heating and ooling Installations Flexcon onnection ssemblies Flexcon connection assemblies include a drain tap and a lockshield valve. fter the valve has been shut off, the vessel can be drained, inspected or replaced. The Flexcon ½" connection assembly can be fitted to the expansion line, whereas the 1" version must be fitted to the water nipple of the Flexcon vessel. Valve with safety sleeve. Installation connection. Flexcon pressure gauge, Ø 50 mm (0-12 bar). all valve for filling and draining, with hose coupling and cap. FLEXON ONNETION SSEMLY ½" Swivel coupling for attachment to the vessel. FLEXON ONNETION SSEMLY 1" Flexontrol M For easy disconnecting of Flexcon vessels without having to drain the vessel or release pressure. FLEXONTROL M Product overview 201 We reserve the right to change designs and technical specifications of our products. 85

7 ONNETION SETS N ISOLTING UNIONS Flexcon onnection Set ½ lock and bleed valve PN 10. The set consists of a lockshield shut-off valve, a fill/drain tap with hose coupling and optional pressure gauge (0-4.0 bar). With compression/solder connections onnection With pressure gauge Flexcon connection group 1 / 2 1 / 2 12 mm*/ 1 / 2 Ø 1 yes Flexcon connection group 1 / 2 1 / 2 12 mm*/ 1 / 2 Ø 1 no *Welding/ompression connection. Flexcon onnection Set 1 PN10 block and bleed valve for Flexcon 110-1,000 litre expansion vessels. The set consists of a lockshield shut-off valve, a fill/drain tap with hose coupling and pressure gauge ( bar) ø50 onnection With pressure gauge Flexcon connection group 1 1 F 1 F yes Flexcon connection group no Product overview 201 We reserve the right to change designs and technical specifications of our products.

8 ccessories for Heating and ooling Installations Flexontrol This isolating union incorporates a lockshield block and bleed valve and connects the expansion vessel to the central heating system and enables verification of the vessel's gas charge or, alternatively, allows you to replace it without draining the entire system. The ¾" F version has a swivelnut connection to connect to the expansion vessel. Maximum operating pressure: 10.0 bar. Maximum working temperature (design): 10. onnection imension Weight [kg] Flexontrol / 4 F Rp / 4 F G / 4 F Flexontrol / 4 M R / 4 M Rp / 4 F Reduction Fitting For the water connection of expansion vessels, to reduce the connection to a 12 mm soldered connection. onnection Used for onnecting set / 4 / 4 x 12 mm 5-50 litres onnecting set 1 1 x 12 mm 80 litres and up Flexfast This isolating union makes it possible to check quickly and easily if a Flexcon expansion vessel is still working correctly (gas charge) or if it needs to be replaced. onnection imension Flexfast / 4 / 4 F / 4 M Product overview 201 We reserve the right to change designs and technical specifications of our products. 87

9 WLL MOUNTING For mounting a Flexcon expansion vessel (2-25 litres) to a wall. Flexconsole ¾ With the Flexconsole, the Flexcon vessel is set up vertically, fitted to the water connection, with the water nipple fitted on the ¾" connection of the console and the expansion pipe fitted to the ½" connection. Equipped with a wall plate with two slots for accurate wall mounting. ø42 onnection imensions Flexconsole / 4 x 1 / 2 ½ F ¾ F Flexconsole / 4 x 1 / 2 white ½ F ¾ F Flexconsole / 4 x / 4 ¾ F ¾ F Flexconsole Plus s the conventional Flexconsole, but also with a Flexcon pressure gauge with shut off valve, a Flexvent float vent with shut off valve, a safety valve set to.0 bar, and a Flexfast shut off valve. onnection System Vessel Flexconsole Plus / 4" F / 4" F Flexconsole Plus / 4 x / 4 without / 4" / 4" Flexfast Flexconsole S 20 E G E F ø42 onnection E F G Flexconsole S 20 Rp / 4" Rp / 4" Rp / 8" R /4" Product overview 201 We reserve the right to change designs and technical specifications of our products.

10 ccessories for Heating and ooling Installations Flexconsole Plus S 20 s the conventional Flexconsole S 20, but also with a Flexcon pressure gauge with shut off valve, a Flexvent float vent with shut off valve, a safety valve, and a Flexfast shut off valve. E G E F ø42 onnection E F G Flexconsole S 20 Plus / 4 F / 4 F R /8 R / Flexconsole S 20 Plus bar / 4 F / 4 F R /8 R / Flamconsole S 25 onnection E Flamconsole S 25 Rp / 8 Rp / 8 R 1 Rp 1 G E Product overview 201 We reserve the right to change designs and technical specifications of our products. 89

11 M For mounting Flexcon/irfix vessels of 8-25 litres. Provided with a slot into which the Flexcon vessel clamp ring fits precisely. Tightening the two bolts is all that is needed to make a sturdy connection. Material: 01 -m, zinc coated. onnection to the wall with two Ø8 plugs and two Ø6 screws with hexagon head (wrench 10). onnection of the vessel to the M by means of two M5 bolts with cross head. Separately available are sets of 5 hose clamps for connection vessels without clench ring (size approx. Ø 25 mm). M : With spring and adapter for even more installation convenience. imensions Flexcon vessel support M Flexcon vessel support M ubex R racket For easy connecting vessels to a wall. Suitable for ubex R vessel sizes: litres. Material: 12. Weight: 00 g. Mounting bracket zinc plated. ubex-r expansion vessels have to be installed with the system connector facing downwards. onnection to the clench ring of the vessel. onnection of the vessel to the mounting bracket by one M8 x 45 bolt. imensions ubex R bracket Product overview 201 We reserve the right to change designs and technical specifications of our products.

12 ccessories for Heating and ooling Installations OSING POTS osing pots are used for dosing sealed heating and chilled systems with chemical additives. Internally uncoated to guarantee chemical compatibility with standard installations. Mild Steel osing Pots osing pots for sealed heating or chilled systems. imensions System connection H. Ø Weight [kg] osing pot 18 l " osing pot 25 l " FLMO RELIEF VESSELS Flamco EG Flamco relief vessel for sealed heating systems for separate flows of gas and water. Used in sealed heating systems with high temperatures for separating steam from condensate at safety valve exit. Used in combination with a full stroke safety valve. For full-stroke safety valve [N] Inlet [N] onnections Outlet (2) [N] Flamco EG Flamco EG Flamco EG Flamco EG Flamco EG Flamco EG Flamco EG Product overview 201 We reserve the right to change designs and technical specifications of our products. 91

13 Prescor Safety Valves: omplete Range for the Safety of Your System If you are looking for reliable safety valves, you need look no further than Flamco's Prescor range. The best protection for all sealed heating and chilled systems from overpressure. The Prescor valves are suitable for systems with a capacity of up to 580 kw at.0 bar. Systems with greater capacity will need the heavy-duty Prescor S. The enefits of Prescor High-quality materials and construction guarantee reliable function. If there is a rapid build-up of pressure, the valve will 'pop' open. The pressure can then be discharged quickly. E conformity mark (PE 97/2/E). The opening pressure of all valves is individually tested. ap of high-impact plastic. nti-ageing spring steel prevents the set pressure from drifting. Robust brass housing. The diaphragm prevents moisture and dirt from getting into the moving parts of the safety valve during blowing off. Valve seal of high-quality rubber, heat-resistant to 140 º. The hardness of the rubber is adapted to the set pressure of the valve. These properties mean that the valve will not stick to the valve seat. PRESOR ll Prescor safety valves are set to the specified opening pressure during manufacture. This setting cannot be adjusted. It is important to check the requirements for the Prescor valve in advance. When choosing a Prescor safety valve, the capacity shown on the safety valve must exceed the nominal boiler capacity. Mount on the boiler, or as close as possible to it, in the supply line. Never fit a stopcock between the boiler and the valve. 92 Product overview 201 We reserve the right to change designs and technical specifications of our products.

14 ccessories for Heating and ooling Installations Prescor S Safety Valves With connection dimensions of 1 1 /4" up to and including 2", these valves are the ideal safeguard for larger systems. More than one Prescor S safety valve may be fitted to a system so that it can meet the required capacity if the applicable regulations allow. Prescomano: a handy Prescor safety valve and Flexcon pressure gauge in one. Lifting lever. Spring for setting the pressure. This setting is locked. Prescor S type plate showing the set pressure and the maximum boiler capacity for which the valve is suitable. onnet and body made entirely of brass. iaphragm that protects the spring, preventing water leakage via the spindle. Valve with seal of special rubber. rass valve seat. PRESOR S Product overview 201 We reserve the right to change designs and technical specifications of our products. 9

15 SFETY VLVES Prescor safety valves have a special shape, which not only achieves a perfect seal, but also a large blow off capacity. The valve seal is made of high quality rubber, which is heat resistant to 140, and where the hardness of the rubber adjusts to the set pressure of the safety valve. In this way, the valve cannot stick to the seat. ll valves are tested before they leave our facility and are available for heating and cooling installations, as well as for protection of various hot water storage appliances. For safety valves for potable water installations see "ccessories for potable water systems". Prescor F G Set pressure [bar] onnection imensions Heating capacity Prescor 1 / 2 ** / 2 F 1 / 2 F Prescor 1 / 2 ** / 2 F 1 / 2 F Prescor 1 / 2 **.0 1 / 2 F 1 / 2 F Prescor 1 / 2 M **.0 1 / 2 M 1 / 2 F Prescor 1 / 2 ** / 2 F 1 / 2 F Prescor / / 4 F / 4 F Prescor / / 4 F / 4 F Prescor / / 4 F / 4 F Prescor / 4.0 / 4 F / 4 F Prescor / / 4 F / 4 F Prescor F 1 1 / 4 F Prescor F 1 1 / 4 F Prescor F 1 1 / 4 F Prescor F 1 1 / 4 F Prescor F 1 1 / 4 F Prescor F 1 1 / 4 F Prescor 1 1 / / 4 F 1 1 / 2 F Prescor 1 1 / / 4 F 1 1 / 2 F Prescor 1 1 / / 4 F 1 1 / 2 F Prescor 50-1 / 2 * / 2 F / 4 F Prescor 50-1 / 2 *.0 1 / 2 F / 4 F Prescor 50-1 / 2 M *.0 1 / 2 M / 4 F Prescor / 4 *.0 / 4 F 1 F Prescor / 4 * 2.5 / 4 F 1 F Prescor *.0 1 F 1 1 / 4 F Prescor * F 1 1 / 4 F Prescor / 4 * / 4 F 1 1 / 2 F Prescor / 4 * / 4 F 1 1 / 2 F * Produced according to TR directives. ** With NF approval. Nr Product overview 201 We reserve the right to change designs and technical specifications of our products.

16 ccessories for Heating and ooling Installations Flopress Set pressure [bar] onnection imensions Heating capacity Flopress 1 / 2 x 1 / / 2 F 1 / 2 F Flopress 1 / 2 x 1 / / 2 F 1 / 2 F Flopress 1 / / 2 M 1 / 2 F Nr. 04 Prescor Solar For closed solar installations. For temperatures of - 0 up to 160. Suitable for addition of glycol-based anti-freeze up to 100%. ccording to TÜV. SV.08/118.SOL. F G Set pressure [bar] onnection imensions Heating capacity Prescor Solar 1 / / 2 F / 4 F Prescor Solar 1 / / 2 F / 4 F Prescor Solar / / 4 F 1 F Prescor Solar / / 4 F 1 F Prescor Solar / / 4 F 1 F Prescor Solar F 1 1 / 4 F Prescor Solar F 1 1 / 4 F Prescor Solar F 1 1 / 4 F Nr. 04 Product overview 201 We reserve the right to change designs and technical specifications of our products. 95

17 Prescor S For sealed central heating and chilled water (cooling) installations. F E Set pressure [bar] onnection imensions Heating capacity Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 4 F 1 1 / 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / / 2 F 2 F Prescor S / 2 * / 2 F 2 F Prescor S / 2 * / 2 F 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S F 2 1 / 2 F Prescor S * F 2 1 / 2 F Prescor S *.0 2 F 2 1 / 2 F * Produced according to TR directives. E F Nr Product overview 201 We reserve the right to change designs and technical specifications of our products.

18 ccessories for Heating and ooling Installations TR Safety Valves Specify set-pressure when ordering between 1.0 bar and 10.0 bar. Produced according to TR directives. ast iron body (PN 10). X E H F onnection imensions Weight [kg] E F H X [N] [N] Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Full-stroke safety valve Nr Selection Table For TR Safety Valves (capacity In kw) Set pressure [bar] apacity (for connection ) N 20 N 25 N 2 N 40 N 50 N 65 N 80 N 100 N 125 N Product overview 201 We reserve the right to change designs and technical specifications of our products. 97

19 Red rass Safety Valve For closed heating systems with supply temperatures up to 120 according to TR 721 (IN 4751) and solar systems. Please specify set pressure when ordering. Set pressure [bar] onnection Safety valve F Safety valve 1 1 / / 4 F Nr. 04 Prescomano Safety valves with manometer for sealed central heating and chilled water (cooling) installations. F G Set pressure [bar] onnection imensions Heating capacity Prescomano 1 / 2 * ** / 2 F / 4 F Prescomano 1 / 2 * **.0 1 / 2 F / 4 F Prescomano 1 / 2 **.0 1 / 2 F 1 / 2 F Prescomano / 4.0 / 4 F / 4 F * Produced according to TR directives. ** With NF approval. Nr. 04 Flopressmano Safety valves with manometer for sealed central heating and chilled water (cooling) installations. Set pressure [bar] Inlet onnection Outlet Heating capacity Flopress G + Mano 1 / 2 NF.0 1 / 2 F 1 / 2 F Nr. 04 Prescofiller omestic heating system filling device with safety valve and pressure gauge 0-4 bar. Set pressure [bar] Inlet onnection Outlet Heating capacity Prescofiller.0 1 / 2 M 1 / 2 F Nr Product overview 201 We reserve the right to change designs and technical specifications of our products.

20 ccessories for Heating and ooling Installations Manofiller omestic heating system filling device with pressure gauge 0-4 bar. onnection Manofiller 1 / 2 M Prescorplus T ½ Prescorplus T ½ is a Prescor safety valve with an integrated T-piece 22 mm (compression fitting). Set pressure [bar] Inlet onnection Outlet Heating capacity Prescorplus T 1 / x Nr. 04 Tundish Fitted between the Prescor safety valve and the discharge pipe to prevent back pressure to the safety valve. Furthermore it enables you to check through the opening whether the safety valve is discharging excess water. onnection pplication Tundish 1 / 2 (brass) 1 / 2 M 1 / 2 F Prescor 1 / 2", Prescomano 1 / 2", Prescor 1 / 2" Tundish / 4 (brass) / 4 M 1 F Prescor / 4", Prescomano / 4", Prescor Solar 1 / 2", Prescor / 4" Tundish 1 (cast iron) 1 M 1 1 / 2 F Prescor / 4" TR, Prescor Solar / 4", Prescor / 4" Tundish 1 1 / 4 (cast iron) 1 1 / 4 M 1 1 / 2 F Prescor 1", Prescor Solar 1", Prescor 1" Tundish 1 1 / 2 (cast iron) 1 1 / 2 M 1 1 / 2 F Prescor 1 1 / 4", Prescor S 1 1 / 4" Product overview 201 We reserve the right to change designs and technical specifications of our products. 99

21 FLEXON PRESSURE GUGES Pressure Gauges The pressure in the installation is indicated by the pressure gauge. onnection Pressure range [bar] Marking [bar] Shut-off valve Pr. gauge Ø 40 ax. for N 10 ( 1 / 8) no Prescomano ax. Pr. gauge Ø 40 ax. for 1 / 4 ax no Prescomano Pr. gauge Ø 6 rad. / 4.0b. 1 / 4 rad no Pr. gauge Ø 6 rad. /.0b. / 8 rad no Pr. gauge Ø 6 rad. / b. / 8 rad no Pr. gauge Ø 6 rad. / b. / 8 rad no Pr. gauge Ø 6 rad. / b. / 8 rad no Pr. gauge Ø 6 rad. /.0-4.0b. / 8 rad no Pr. gauge Ø 6 rad. / 2.5b. / 8 rad no Pr. gauge Ø 6 rad. / 2.5b. 1 / 4 rad no Pr. gauge Ø 6 ax. / b. / 8 ax no Pr. gauge Ø 6 ax. /.0b. 1 / 4 ax no Pr. gauge Ø 6 ax. / 6.0 b. 1 / 4 ax no Pr. gauge Ø 80 rad. /.0b. 1 / 4 rad / 4" x 1 / 2" Pr. gauge Ø 80 ax. /.0b. 1 / 4 ax / 4" x 1 / 2" Pr. gauge Ø 80 ax. / 2.5b. 1 / 4 ax no Pr. gauge Ø 80 rad. / 2.5b. 1 / 4 rad / 4" x 1 / 2" Pr. gauge Ø 80 rad. /.0b. 1 / 2 rad no Pr. gauge Ø bar rad. N 10 ( / 8) rad / 4" x 1 / 2" Thermo Pressure Gauges The combined pressure/thermo gauge shows not only the pressure, but also the temperature. O-ring 2 System connection SP Range Marking [bar] Thermo pressure gauge ax. (with shut-off valve) R 1 / 2 M / 0-4 bar Thermo pressure gauge ax. R 1 / 2 M / 0-4 bar Thermo pressure gauge ax. (with shut-off valve) R 1 / 2 M / 0-4 bar Shut-off Valves For pressure gauges. Self sealing by means of a PTFE ring. onnection Shut-off valve / 8 x 1 / 4 / 8 x 1 / Shut-off valve / 8 x / 8 / 8 x / Shut-off valve 1 / 4 x 1 / 2 1 / 4 x 1 / Ø 100 Product overview 201 We reserve the right to change designs and technical specifications of our products.

22 ccessories for Heating and ooling Installations Precharge Pressure Tester Pressure range [bar] Precharge tester ( bar) SYSTEM ESSORIES Pressure Reducing Valves ompact with excellent performance. Utilises the proven bladder principle of pressure regulation. The adjustment is by screw with locking nut and the gauge supplied may be mounted on either side. omplete with an integral serviceable strainer. System connections SP Max. pressure [bar] imensions 1 / 2 PR with gauge 1 / 2 F / 4 PR with gauge / 4 F PR with gauge 1 F / 4 PR with gauge 1 1 / 4 F / 2 PR with gauge 1 1 / 2 F PR with gauge 2 F WMS Low Water Level Protection evice Mechanical low water level protection device. F E onnection imensions E F WMS mm / 1 M 27 mm / 1 M Product overview 201 We reserve the right to change designs and technical specifications of our products. 101

23 WMS-E Low Water Level Protection evice Electronic low water level protection device. Maximum operating pressure: 10.0 bar. onnection (N 259) WMS-E (220V - 1ph - 50Hz) R / 4" M Flexcon T To assist in mounting and removing Flexcon and irfix vessels. pplication imensions Flexcon T Flexcon/irfix Vessel arrier handy vessel carrier which makes it very easy and safe to handle or transport the exchanged vessel. Easy to use. Prevents spilling of (polluted) heating installation water in your transporter or at home with the customer. The vessel can be handled with one hand only. Easy to be mounted and removed (for multiple use). onnection pplication Vessel carrier / 4" Flexcon/irfix Pressure Safety Switch onnection Minimum pressure switch R 1 / Maximum pressure switch R 1 / Product overview 201 We reserve the right to change designs and technical specifications of our products.

24 ccessories for Heating and ooling Installations Flanged Lock-shield Valves PN 6 imensions H. L. Valve N Valve N Valve N Valve N Valve N Valve N Valve N Valve N Valve N Valve N Flanged Lock-shield Valves PN 16 imensions H. L. Valve N Valve N Valve N Valve N Valve N Valve N Valve N Valve N Valve N Valve N Flexcon GV 90 Gas valve extension bent at 90 to increase accessibility of Flexcon gas valves. onnection Vessel Outlet Flexcon GV 90 Vg 8 F Vg 8 M Product overview 201 We reserve the right to change designs and technical specifications of our products. 10

25 The Solution for Hydraulic Imbalance in entral Heating Installations Increasingly, heating installations are fitted with several boilers. s a result, individual boilers can be switched on or off, depending on the heating requirements. In addition, there are often multiple sub-systems fitted with individual pumps. With these systems, there is a chance of hydraulic imbalance, which will lead to poor heat transfer, overloading of pumps and a system that is difficult to stabilise. Using a Flexalance hydraulic balancer prevents this problem and improves the efficiency of the system. one-shaped air chamber. rea where the air is collected. Supply connections. Steel body. age with PLL rings for air (top) and dirt (bottom) separation. rainage tap for removing pollutions that are heavier than water. Return connections. rea where the dirt particles are collected. FLEXLNE PLUS How a Hydraulic alancer Works y fitting a Flexalance balance vessel, the primary and secondary circuits are connected and a balance is maintained between the various flow speeds. The flow in the primary and secondary circuits stays independent in all situations. The flows in both sub-circuits are not influenced in any way. Schematic illustration of a system with several boilers and pumps 104 Product overview 201 We reserve the right to change designs and technical specifications of our products.

26 ccessories for Heating and ooling Installations Flexalance Hydraulic alancer enefits No more overloaded pumps. More accurate regulation of the system is possible. onsiderably improved warmth transference. Higher output by the system. Two Extra Flexalance Functions Flexalance hydraulic balancers must be placed between the primary and secondary circuits to balance out both circuits. This is also the perfect place for air and dirt separation: With the high temperature water flowing through the supply connections, this is the best possible point for air separation. irt separation takes place in the return connection, behind the radiators, and immediately before the boiler, thus protecting it from dirt. bar(g) kpa Flow resistance Flexalance bar(g) kpa Flow resistance Flexalance Plus Pressure loss [kpa - bar] Pressure loss [kpa - bar] Flow [m³/h] Flow [m³/h] PLL Ring Technology enefits Instead of using perforated plates (Flexalance) for air and dirt seperation, the Flexalance Plus uses our patented PLL ring technology, which has the following benefits: Shorter distance between supply and return connections possible. Even the smallest micro-bubbles and dirt particles are separated. Reduced flow-rate prevents heat exchange between the cold return water and the hot supply water. onsiderably greater thermal yield than other hydraulic balancers on the market. Product overview 201 We reserve the right to change designs and technical specifications of our products. 105

27 FLEXLNE HYRULI LNER For balancing hydraulic pressure in heating installations consisting of multiple circuits and pumps. Flexalance hydraulic balancers are supplied with an automatic air vent and a dirt chamber. Internal flow rate reducing perforated plate. Maximum operating pressure: 10.0 bar. Maximum operating temperature: 120. Flexalance F With flanged connections. apacity [l] imensions onnection apacity * N Flow in the system [m /h] Weight [kg] Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F Flexalance F * epending on flow velocity. 106 Product overview 201 We reserve the right to change designs and technical specifications of our products.

28 ccessories for Heating and ooling Installations Flexalance S With welding connections. apacity [l] imensions onnection apacity * N Flow in the system [m /h] Weight [kg] Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S Flexalance S * epending on flow velocity. Flexalance R With grooved pipe system connections. apacity [l] imensions onnection apacity * N Flow in the system [m /h] Weight [kg] Flexalance R Flexalance R Flexalance R Flexalance R Flexalance R Flexalance R Flexalance R * epending on flow velocity. Product overview 201 We reserve the right to change designs and technical specifications of our products. 107

29 FLEXLNE PLUS HYRULI LNER For balancing hydraulic pressure in heating installations consisting of multiple circuits and pumps. Flexalance hydraulic balancers are supplied with an automatic air vent and a dirt chamber. The use of our patented PLL-ring technique enables a better response, returns higher efficiency, decreases total built-in height and shares its de-aeration and dirt separation benefits. Maximum operating pressure: 10.0 bar. Maximum operating temperature: 120. Flexalance Plus F With flanged connections. apacity [l] imensions onnection apacity * N Flow in the system [m /h] Weight [kg] Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F Flexalance Plus F , * epending on flow velocity. 108 Product overview 201 We reserve the right to change designs and technical specifications of our products.

30 ccessories for Heating and ooling Installations Flexalance Plus S With welding connections. apacity [l] imensions onnection apacity * N Flow in the system [m /h] Weight [kg] Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S Flexalance Plus S * epending on flow velocity. Flexalance Plus R With grooved pipe system connections. apacity [l] imensions onnection apacity * N Flow in the system [m /h] Weight [kg] Flexalance Plus R Flexalance Plus R Flexalance Plus R Flexalance Plus R Flexalance Plus R Flexalance Plus R Flexalance Plus R * epending on flow velocity. Product overview 201 We reserve the right to change designs and technical specifications of our products. 109

31 Flexbalance EcoPlus : Perfect alance ombined with the Ultimate Output Unprecedented output and a compact format. Those are the most significant benefits of the Flexbalance EcoPlus. This very efficient hydraulic balancer for heating systems ensures heat transfer of no less than 99 per cent! The in- and outlets are connected in the bottle of the Flexbalance EcoPlus, by half-open pipes. This ensures that the upper or supply and under or return flows stay balanced, while thermal losses are minimized (no warming up of the return flow to the boiler). This immediately explains the unequalled output: the thermal exchange between the flows remains at a minimum. Moreover, the ingenious design ensures particularly low flow resistance. The enefits of the Flexbalance EcoPlus ompact. Heat transfer level of 99% (demonstrably the market leader). Low flow resistance. Flexvent Top W automatic air vent. Stepped galvanized connections. Stepped connections make the bubbles bump against the wall of the bottle and coalesce. Immersion pipe For temperature sensor. Half open pipes. t the top, the connection pipes open upwards, guiding the bubbles to the de-aerator. t the bottom they open downwards, guiding the dirt particles to the dirt separator. This also keeps the hot water in the upper section separate from the cold water beneath it. Insulation included. Incremental cross-wise plates. irt particles that are in the water are captured between several incremental cross-wise plates under the pipe. irt drainage tap. Thermal equilibrium Thermal input > demand Thermal input < demand 110 Product overview 201 We reserve the right to change designs and technical specifications of our products.

32 ccessories for Heating and ooling Installations FLEXLNE EOPLUS Flexbalance EcoPlus The Flexbalance EcoPlus allows hydraulic separation between the primary and secondary circuits of commercial heating and cooling systems with air and dirt separation. Medium: Water and Water/glycol solutions up to 50%. Minimum and maximum operation temperature: normal conditions -10 / 110. Minimum and maximum operation pressure: 0.2 bar / 10 bar. Intergration of air and dirt separation. Vessel: steel (S25JRG2): red coated RL 002. oupling (4x) with conical seal, galvanised steel. NR 40 (pre-assembled). Equipped with a Flexvent Top /8" white (28510) - packed seperately in carton. Equipped with a brass drain valve ½" (KP190110) and hose connection. Packed seperately in carton. Insulation: material - PUR foam - colour: grey with two quick fasteners. E F G Ø 14,5 onnection apacity [l] Max. Power imensions Flexbalance EcoPlus 1 Rp 1" Flexbalance EcoPlus 1 ¼ Rp 1 ¼" Flexbalance EcoPlus 1 ½ Rp 1 ½" Flexbalance EcoPlus 2 Rp 2" E F G Product overview 201 We reserve the right to change designs and technical specifications of our products. 111

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