* ASSEMBLY * REPAIR PARTS * OPERATION * MAINTENANCE

Transcription

1 OWNER S MANUAL Model Number Berco Deluxe Two Stage 40" & 44" Snowblower for LAWN, YARD & GARDEN TRACTORS * ASSEMBLY * REPAIR PARTS * OPERATION * MAINTENANCE CAUTION: READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT *103331_EN* _EN J-05 1

2 LIMITED WARRANTY Conditions and Products Covered: BERCOMAC guarantees any part of the product or accessory manufactured by BERCOMAC and found in the reasonable judgment of BERCOMAC to be defective in material and or workmanship will be repaired or replaced by an authorized dealer without charge up to our maximum labor rates and preestablished times. For replacement parts only standard ground freight services are covered. This warranty extends to the original retail purchaser only and is not transferable to any subsequent purchasers. Warranty Period (from date of the original retail purchase) Residential use: 1 year Semi-commercial, professional or rental use: 90 days Exceptions Noted Below; the following items are guaranteed by the original manufacturer and have their own warranty, conditions and limited time: Tire Chains: 90 days Engines (installed in factory on BERCO equipment): 2 years Engines (sold separately): Validate with the dealer. Please refer to the engine manufacturer s warranty statement included with the unit. BERCOMAC is not authorized to handle warranty adjustments on engines. Items and Conditions NOT Covered: This warranty does not cover the following: Pick-up or delivery charges or in-home services fees. Any damage or deterioration of the unit, parts and or finish of these due to normal use, wear and tear, or exposure. Cost of regular use or maintenance service or parts, such as gas, oil, lubricants, tune-up parts, and adjustments. Any part or accessory which has been altered, modified, misused, neglected, accidentally damaged or not properly installed, maintained, stored or repaired not in accordance with the instructions in the owner s manual. Repair due to normal wear and or any wear items such as shear pins, bolts, belts, etc. Expedited freight fee services for replacement parts. Shear bolts and shear pins are to be considered as a preventive measure not as an assured protection, any damages resulting from the lack of shear bolts breakage are not covered. NOTE: All warranty work must be performed by an authorized dealer using original (manufacturer) replacement parts. Owner s Responsibilities: BERCOMAC s defective equipment or part must be returned to an authorized dealer within the warranty period for repairs. In the event that defective merchandise must be returned to manufacturer for repairs, freight fees are prepaid and a written authorization from BERCOMAC must be obtained by dealer prior to the shipment. This warranty extends only to equipment operated under normal conditions. To validate a warranty claim, it is the user s responsibility to maintain and service the unit as specified in the owner s manual or to have the unit serviced at their dealer at their expense. General Conditions: The sole liability of BERCOMAC with respect to this warranty shall be strictly and exclusively repair and replacement as mentioned herein. BERCOMAC shall not have any liability for any other costs, loss or damage, including but not limited to, any incidental or consequential loss or damage. In particular, without being limited to, BERCOMAC shall have no liability or responsibility for: Travel time, overtime, after hours time or other extraordinary repair charges or relating to repairs and or replacements outside of normal business hours. Rental of like or similar replacement equipment during the period of any, repair or replacement work. Any communicating or travel charges. Loss or damage to person or property other than that covered by the terms of this warranty. Any claims for lost revenue, lost profit or any similar costs as a result of damage or repair. Attorney s fees. BERCOMAC s responsibility in respect to claims is limited to making the required repairs or replacement without charge up to our maximum labor rates and pre-established times and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any product or accessory. This warranty gives you specific legal rights. You may also have other rights, which vary from state to state. NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify any product previously manufactured. Instructions for Obtaining Warranty Services: Contact dealer where equipment was purchased or any other BERCOMAC service dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at Don't forget to bring the product and your proof of purchase (sales receipt) to the BERCOMAC dealer. Bercomac Limitée 92, Fortin North, Adstock, Quebec, Canada, G0N 1S0 2

3 TABLE OF CONTENTS PAGE INTRODUCTION... 2 SAFETY PRECAUTIONS... 3 SAFETY DECALS... 5 ASSEMBLY Step 1: Snowblower Preparation... 6 Step 2: Snowblower Installation OPERATION Operating the Snowblower Controls Removing Snow MAINTENANCE Maintenance Adjustments Lubrication Clearing a Discharge Chute Cutting Edge Replacement Shear Bolt Replacement Belt Replacement End of Season Storage DISMOUNTING Snowblower Dismounting Subframe Dismounting TROUBLESHOOTING PARTS BREAKDOWN AND LISTS Rotation System with Chute Snowblower TORQUE SPECIFICATION TABLE OPTIONS & ATTACHMENTS

4 INTRODUCTION TO THE PURCHASER This new accessory was carefully designed to give years of dependable service. This manual has been provided to assist in the safe operation and servicing of your attachment. NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but are intended for reference only and are based on the latest product information available at the time of publication. Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to use. Carefully read, understand and follow these recommendations and insist that they be followed by those who will use this attachment. THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH. DANGER, WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF HAZARD. HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL. DANGER: WARNING: CAUTION: Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed. Signals a hazard that may cause serious injury or death if the recommended precautions are not followed. Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed. Record your attachment serial number and purchase date in the section reserved below (there is no serial number on the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement parts. Use only genuine parts when replacements are required. If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer for warranty service. This manual should be kept for future reference. Please check if you have received all the parts for your kit with the list of the bag and the list of the box. SERIAL NUMBER : (IF APPLICABLE) MODEL NUMBER: PURCHASE DATE : 2

5 SAFETY PRECAUTIONS Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. All operators, no matter how experienced they may be, should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal obligation to instruct all operators in safe operation of the accessory. GLOSSARY: In this manual, right and left sides are determined by sitting on the seat of the vehicle facing forward. In this manual, "accessories" means attachments (snowblower, rotary broom, blade etc.) that you install on the vehicle (lawn tractors, A.T.V. s etc). TRAINING: This symbol, "Safety Alert Symbol", is used throughout this manual and on the accessory s safety labels to warn of the possibility of serious injury. Please take special care in reading and understanding the safety precautions before operating the vehicle and accessory. 1. Read this owner's manual carefully. Be thoroughly familiar with the controls and proper use of the vehicle and accessory. Know how to stop the unit and disengage the controls quickly. 2. Never allow children to operate the vehicle nor the accessory. Never allow adults to operate the vehicle nor the accessory without proper instructions. 3. No one should operate the vehicle nor the accessory while intoxicated or while taking medication that impairs the senses or reactions. 4. Keep the area of operation clear of all people, particularly small children and pets. PREPARATION: 1. Thoroughly inspect the area where the accessory is to be used and remove door mats, all foreign objects and the like. 2. For motorized accessories, disengage all clutches and shift into neutral before starting engine. 3. Do not operate the accessory without wearing adequate winter outer garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces. 4. Handle fuel with care, it is highly flammable. a) Use approved fuel container. b) Never add fuel to a running engine or hot engine. c) Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. d) Never fill containers inside a vehicle, or on a truck or a trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling. e) When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. f) Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is complete. Do not use a nozzle lockopen device. g) Replace fuel cap securely and wipe up spilled fuel. h) If fuel is spilled on clothing, change clothing immediately. 5. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer). 6. Let the vehicle and accessory adjust to outdoor temperatures before starting to clear snow. 7. Never use an accessory without proper guards, plates, or other safety protective devices in place 8. Always make sure to wear the appropriate safety equipment required (glasses, muffs, mask ) for each type of product. See operation section. 9. Always make sure of having safe traction on the vehicle by using the recommended accessories (chains, A.T.V. tracks, counterweights ). See operation section. 10. Never modify the accessory or any part without the written consent from the manufacturer. 3

6 SAFETY PRECAUTIONS OPERATION: 1. Do not put hands or feet near, under or inside rotating parts. 2. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. 3. After striking a foreign object, stop the engine (motor), disconnect the wire from the spark plug(s) and keep wire away to prevent accidental starting. Thoroughly inspect the accessory for any damage and repair damage before restarting and using the accessory. 4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. 5. Take all possible precautions when leaving the vehicle unattended. Disengage the power take-off, lower the attachment, place the transmission into neutral, set the parking brake, stop the engine and remove the contact key. 6. Do not run the engine indoors, except when starting the engine and for transporting in or out of the building. Do not operate or let motor run in a storage area without ventilation because gas contains carbon monoxide which is odorless, colorless and can cause death. 7. Never clean across the face of slopes, go from top to bottom. Exercise extreme caution when using equipment on slopes. Do not attempt to clear a steep slope. 13. Keep the accessory away from heat sources or flames. MAINTENANCE AND STORAGE 1. When cleaning, repairing or inspecting the vehicle and accessory, make certain that all moving parts have stopped. Disconnect wire from the spark plug(s) and keep wire away to prevent accidental starting. 2. Check all the bolts and components at frequent intervals to make sure that they are properly tightened. 3. Never store a motorized accessory with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. 4. Always refer to the owner s manual when you store the accessory and vehicle for a prolonged or an unspecified length of time. 5. Maintain or replace safety and instruction labels, as necessary. 6 For winter accessories, (if applicable), let the engine run for a few minutes after clean snow in order to prevent the rotary parts from freezing. 7. Inspect the vehicle s and accessory s air filter every day. Clean it or replace it as necessary. Change the oil more often when working in dusty conditions. See the vehicle s and accessory's owner s manual. 8. Never tolerate bystanders in the working zone. Never use an accessory in the direction of bystanders, it might throw gravel or debris that can hurt people or damage property. 9. Never operate the accessory at high transport speeds on slippery surfaces. Use care when backing up. 10. Do not carry passengers. 11. Disengage power to the accessory when it is transported or not in use. 12. Never operate the accessory without good visibility or light. THIS SYMBOL MEANS DANGER! BECOME ALERT! YOUR SAFETY IS INVOLVED! 4

7 SAFETY DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION Decal # Decal # Decal # Decal # Decal # Decal #102129

8 STEP 1 SNOWBLOWER PREPARATION: IMPORTANT: TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE (SEE TABLE OF CONTENTS) WHEN STATED: TIGHTEN FIRMLY. REFER TO PARTS BREAKDOWN FOR THEIR IDENTIFICATION. ASSEMBLY Place snowblower face down. Place snowblower face down IMPORTANT: Tractors with a vertical engine and with the drive pulley underneath: No modifications are needed (go to next page). Tractors with a horizontal engine and with the drive pulley in front: Remove the belt guard (item 1). Remove the set screws (item 2) and pulley (item 3). If the screws are difficult to unscrew, slightly heat the hub with a blowtorch around the screws. Turn the pulley, the hub (item 4) towards the bolts (item 5) and slide it back on the shaft. Align the holes and apply three drops of "lock tite" in each hole. Tighten the set screws firmly. Reinstall the belt guard (item 1). Remove belt guard Pulley before modification Note: If the pulley is difficult to remove, unscrew the four bolts (item 5) and remove the shaft assembly. CAUTION Never use the snowblower without the belt guard. 6 Pulley after modification

9 ASSEMBLY Install the male hitch (item 1) as shown with three 7/16 x 1 1/4" bolts (item 2), lock washers, nylon insert locknuts and a 7/16 x 1 1/4" bolt (item 3) with a flatwasher over the slot, lockwasher and a nylon insert locknut as shown. Tighten the bolts firmly. Turn the snowblower upright. Install male hitch Place the rotation ring (item 1) on top of the snowblower (item 2) as shown. Only one position provides a perfect fit. Install rotation ring 7

10 ASSEMBLY Grease both ends of the rotation worm (item 1). Insert the short rotation bushing (item 2) and the long rotation bushing (item 3) on the rotation worm as shown. Insert bushings on rotation worm Insert the rotation worm with the short bushing in the sleeve (item 1). Insert the worm support (item 2) on the long bushing as shown. Install rotation worm Apply grease on the rotation ring (item 1). Install the chute (item 2) with the four retaining plates (item 3) as shown. At the rear left hand corner, secure a retaining plate (item 3) on top and the rotation worm support (item 5) underneath with two 1/4 x 3/4" bolts (item 4) and flange nuts as shown. Secure the other three retaining plates (item 3) with six 1/4 x 1/2" bolts (item 6) and flange nuts. Tighten the bolts firmly. Install chute 8

11 ASSEMBLY Install the hand guard (item 1) as shown. Secure in place with two 1/4 x 3/4" bolts (item 2), the flat washers and flange nuts inside. Tighten the bolts firmly. Install hand guard Install the handgrip (item 1) as shown. Insert the hook (item 2) in the handle and secure with a 2.5 mm hair pin (item 3). Note: Store these parts until snowblower installation. Install handgrip and hook 9

12 ASSEMBLY STEP 2 SNOWBLOWER INSTALLATION: See the subframe s owner s manual for snowblower installation instructions. WARNING FOR YOUR SECURITY: Read the subframe owner's manual for safety precautions and rules. Follow the assembly and operation instructions. VERIFY SKID SHOE ADJUSTMENT: LEVEL PAVED SURFACE: Adjust skid shoes to allow 3/16" to 1/4" clearance (A) between cutting edge and surface. UNEVEN OR GRAVEL SURFACE: Adjust skid shoes to allow 1/2" to 5/8" clearance (A) between cutting edge and surface. Adjust skid shoes VERIFY TIRE PRESSURE: Snowblower should raise 3" to 4" above ground, (no more, no less) if not, check and adjust tractor tire pressure. See subframe owner s manual for proper tire pressure. Tire pressure must be even on both sides of tractor. 10

13 OPERATION OPERATING THE SNOWBLOWER a) Make sure the snowblower is clear of snow before engaging the snowblower. b) Make sure that the auger and fan operate freely. c) Start the tractor engine. d) Before engaging the snowblower drive, always have the engine running at medium R.P.M. e) Operate the snowblower at maximum engine R.P.M. IMPORTANT: USE FULL ENGINE R.P.M. WHEN REMOVING WET, STICKY SNOW. LOW R.P.M. WILL TEND TO PLUG THE CHUTE. CONTROLS CHUTE ROTATION The chute rotation handle is located to the left of steering wheel. Turning the handle in a clockwise direction, the discharge chute will turn in a clockwise direction or vice versa. CHUTE DEFLECTOR Set the angle of the deflector according to the distance the snow must be thrown and to prevent property damage. To change the deflector angle, loosen the two deflector knobs & adjust the deflector to the appropriate angle and retighten the two knobs securely. REMOVING SNOW When removing snow, do not use the snowblower as a dozer blade to push snow. Allow snowblower to ingest snow at its own speed. If the speed of your tractor is too fast, the snowblower may become overloaded and plug. For best results, raise the snowblower and remove a top layer of snow. A second pass with the snowblower will remove the remaining snow. WARNING -Do not attempt to clear plugged chute, auger or fan of snow while tractor engine is running. -Disengage snowblower. -Lower snowblower onto ground. -Set the parking brake. -Stop engine, remove the ignition key, disconnect the wire from spark plug(s) and keep away from spark plug(s) to prevent accidental starting. -Make sure all moving parts have stopped. -Do not use hand to unplug chute. -Use a 36 (924 mm.) minimum length stick or board. WARNING Read the tractor Owner s Manual carefully. Be thoroughly familiar with the controls & proper use of the attachment. Know how to stop the attachment & disengage the controls quickly. WARNING TO PREVENT INJURIES AND FOR MORE TRACTION WHEN USING AN ATTACHMENT: -Rear counterweights of 100 lbs. minimum are required to counter-balance attachment s weight. -Tractor manufacturer approved tire chains are required. -Do not operate on slopes greater than 10. -When dismounting an attachment remove rear counterweights. 11

14 MAINTENANCE MAINTENANCE a) Check mounting bolts at frequent intervals for proper tightness in order to prevent costly repairs. Make sure your attachment is in safe working condition. b) Provide adequate blocking before working under the attachment when in raised position. ADJUSTMENTS SKID SHOE ADJUSTMENT: Level Paved Surface: Adjust skid shoes to allow 3/16" to 1/4" clearance between cutting edge and surface. Uneven or Gravel Surface: Adjust skid shoes to allow 1/2" to 5/8" clearance between cutting edge and surface. LUBRICATION Apply oil at all pivot points. WARNING TO PREVENT INJURIES: Stop the motor. Apply parking brake. Remove the ignition key. Disconnect the wire from the spark plug(s) and keep away from spark plug(s) to prevent accidental starting. Drive Chains: Lubricate with chain saw chain lubricant every four hours of operation and at the end of each operation. Chute Rotation System: Oil chute base, rotation worm every eight hours of operation. CLEARING A CLOGGED DISCHARGE CHUTE: Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snowblowers. Never use your hand to clean out the discharge chute. To clear the chute: 1. Lower snowblower to the ground and set parking brake. 2. SHUT THE ENGINE OFF & REMOVE KEY! 3. Wait 10 seconds to be sure the all moving parts such as the impeller blades have stopped moving. 4. Disconnect wire from the spark plug(s) and keep wire away to prevent accidental starting. 5. Always use a clean-out tool of at least 36 in length, NOT YOUR HANDS. CUTTING EDGE MAINTENANCE Verify from time to time the wearing on the cutting edge to make sure you do not wear out the base of the snowblower s chassis. This cutting edge is reversible. All you have to do is unscrew the bolts and turn the cutting edge, reinstall and tighten the bolts securely. SHEAR BOLT REPLACEMENT *The shear bolts are to be considered a preventive and not an assured protection. Operator vigilance is required. Thoroughly inspect the areas where the snowblower is to be used and remove all foreign objects. Fan Shear Bolt Replacement: The fan is protected by a special shear bolt with one groove. If you hit a foreign object or ice, the shear bolt is designed to break upon absorbing impact. The fan will stop turning. This is to avoid damage to the fan or the snowblower. Replace only with original part (for identification, see parts list: "Snowblower Head"). Accessible by removing belt guard. Hole designed for inserting screwdriver is located on the side of housing. The head of the bolt must be on the right side. The use of any other bolt may void the warranty. Auger Shear Bolt Replacement: The auger is protected by a special shear bolt with two grooves. If you hit a foreign object or ice, the shear bolt is designed to break upon absorbing impact. The auger will stop turning. This is to avoid damage to the auger or the snowblower. Replace only with original parts (for identification, see parts list: "Snowblower Head"). Accessible by removing the belt guard. The use of any other bolt may void the warranty. BELT REPLACEMENT NOTE: See subframe owner's manual for V-belt installation and adjustment. END OF SEASON STORAGE a) Clean snowblower and subframe thoroughly and repaint all parts from which paint has worn. b) List the replacement parts that will be needed for the next season. c) Store the snowblower and the subframe in a dry place. 12

15 DISMOUNTING SNOWBLOWER DISMOUNTING: a) Select a level surface, set parking brake, stop engine, remove the ignition key and remove spark plug wire from engine spark plug (s). Keep wire away from plug (s) to prevent accidental starting. b) Remove the hair pin from the rotation handle and remove handle. c) Tractors with Manual P.T.O. Clutch: Disengage the clutch lever, loosen or remove the tractor belt guide, remove the belt from tractor drive pulley and subframe idlers. d) Tractors with Electric P.T.O. Clutch: Release the tension on the belt by moving the tension arm forward. Remove the belt from tractor drive pulley and subframe idlers. e) Detach the snowblower by lifting the spring locks on quick hitch and pulling back the snowblower one side at a time. SUBFRAME DISMOUNTING NOTE: See Subframe owner's manual for dismounting instructions. 13

16 TROUBLESHOOTING * Please refer to parts breakdown section for parts identification. PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Snowblower is noisy. Note: Please note this snowblower may appear to be loud. Snowblower vibrates or is abnormally noisy. New chain and new sprocket. Damaged pulley. Damaged bearing. Damaged fan. Auger bent. Lubricate the roller chains. Note: When snowblower is new it is louder, the noise will decrease over time. Replace pulley. Replace bearing. Dismount & repair or replace fan. Replace auger. Auger stopped turning. Shear bolt broken. Replace shear bolt. Also see "Maintenance" section. Chain broken or connecting link unlocked. Remove chain guard. Inspect and repair if needed. Fan stopped turning. Shear bolt broken or sheared. Replace bolt. The head of the bolt must be on the right side. Snowblower stopped turning. Drive belt is damaged or snapped. Check & replace damaged belt. See Belt Replacement instructions in "Maintenance" section. Snowblower was engaged when already plugged. Make sure auger & fan are not plugged or frozen before engaging snowblower. Belt is worn at a specific point. Lack of tension on the belt. Adjust the manual clutch cable or replace the springs which are stretched & have lost their strength. See belt adjustment section in the subframe owner s manual. Belt showing premature wear. Belt guides misaligned. Make sure guides do not touch belt at any point, at any time. Snowblower pulley displaced. Spring stretched. Check pulley on the snowblower to see if it is not displaced. Make sure pulley on the snowblower, the flat idler and the V pulley on drive mechanism are well aligned. Check spring. Replace if stretched. 14

17 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Chute rotation is difficult. Dirt or ice may be underneath chute. Clean the base of chute & the rotation ring. Lubricate chute inside & out and the rotation worm. Clean parts, lubricate & reinstall. Make sure the retaining plates are not too tight on the chute base, it may be a reason why the chute is not turning freely. The base of the chute may be damaged or bent. Dismount the chute by removing the retaining plates. Verify that the base of the chute is very even and not bent in a corner, if it is, straighten. The chute plugs easily. Tractor engine R.P.M. is too slow. Always have tractor engine at full R.P.M. when using the snowblower. Advancing too quickly with snowblower. Reduce speed. Allow snowblower to ingest snow at its own speed. Snowblower digs into ground. Ground is not frozen or too soft. Adjust skid shoes lower so they may better support the snowblower. If problem persists, change skid shoes for "Heavy Duty Skid Shoes" (option model #700243) which cover more surface and prevents snowblower from digging. Snowblower does not raise evenly. Snowblower does not raise enough or raises too much. Rear tire pressure uneven from one side to another. Maladjustment of the snowblower. Lift mechanism is not well adjusted. Verify and adjust tire pressure: Front tires: 14 to 15 p.s.i. Rear tires: 7 to 8 p.s.i. Loosen male hitch on snowblower. Place a shim (ex.: piece of wood approx. 2 thick) under the lower side of snowblower which needs to be levelled. Re-tighten bolts. Adjust the adjustment rod on the push arm to obtain a 3" to 3 1/2" lift height. Auger turns the wrong way. Belt is installed improperly. See belt mounting instructions in specific attachment (snowblower or broom), installation section in subframe manual. 15

18 PARTS BREAKDOWN CHUTE WITH ROTATION SYSTEM 16

19 Ref. Réf. English description PARTS LIST CHUTE WITH ROTATION SYSTEM Description française Qty. Qté. Part # Pièce # 1 Chute Goulotte Knob Bouton Nylon flat washer 11/32" Rondelle plate de nylon 11/32" Nylon flat washer 7/16" Rondelle plate de nylon 7/16" Carriage bolt 5/16" n.c. x 3/4" Boulon à carrosserie 5/16" n.c. x 3/4" 2 O/L 6 Hand guard Fourche protectrice Flat washer 5/16" hole Rondelle plate 5/16" trou 2 O/L 8 Flange nut 1/4" n.c. Écrou à bride 1/4" n.c. 10 O/L 9 Retaining plate Plaque de retenue Hex. bolt 1/4" n.c. x 1/2" Boulon hex. 1/4" n.c. x 1/2" 6 O/L 11 Hex. bolt 1/4" n.c. x 3/4" Boulon hex. 1/4" n.c. x 3/4" 4 O/L 12 Worm support Support de spirale Rotation ring Anneau de rotation Rotation bushing Coussinet de rotation Rotation worm Spirale de rotation Rotation bushing Coussinet de rotation Handle Manivelle Handgrip Poignée Handle hook Crochet de manivelle Hair pin 2.5mm Goupille à ressort 2.5mm Warning decal Décalque attention Danger decal Décalque danger Frame Châssis 1 REF 17 O/L = Obtain Locally

20 PARTS BREAKDOWN SNOWBLOWER HEAD 18

21 Ref. Réf. English description PARTS LIST SNOWBLOWER HEAD Description française Qty. Qté. Part # Pièce # 1 Frame 40" Châssis 40" Frame 44" Châssis 44" Gear box Boîte d'engrenage Hex. bolt 3/8" n.c. x 4" Boulon hex. 3/8" n.c. x 4" 3 O/L 5 Flange nut 3/8" n.c. Écrou à bride 3/8" n.c. 9 O/L 6 Fan Éventail Key 8 x 7 x 35mm Clé 8 x 7 x 35mm Hex. bolt 8mm x 1.25 x 25mm Boulon hex. 8mm x 1.25 x 25mm 1 O/L 9 Lock washer 5/16" Rondelle de blocage 5/16" 1 O/L 10 Flat washer 3/8" hole Rondelle plate 3/8" trou 1 O/L 11 Auger 40" Vis 40" Auger 44" Vis 44" Bearing with set screw Roulement à billes avec vis à pression Hex. bolt 5/16" n.c. x 3/4" Boulon hex. 5/16" n.c. x 3/4" 2 O/L 15 Flange nut 5/16" n.c. Écrou à bride 5/16" n.c. 10 O/L 16 Sprocket Pignon Bushing Coussinet Shear plate Plaque de cisaillement Hex. socket set screw 5/16" n.c. x 5/16" Vis à pression hex. 5/16" n.c. x 5/16" 4 O/L 20 Snap ring Anneau de retenu Key 8 x 7 x 25mm Clé 8 x 7 x 25mm Shear bolt /N.I.L.N.T. (fan) pkg-10 Boulon séc. /É.G.N.M. (éven.) pqt Drive shaft 40'' Arbre de commande 40'' Drive shaft 44'' Arbre de commande 44'' Shear bolt /N.I.L.N.T. (auger) pkg-10 Boulon de séc. /É.G.N.M. (vis) pqt Flangette Flangette Tapping screw 1/4" n.c. x 1/2" Vis taraudeuse 1/4" n.c. x 1/2" 1 O/L 28 Chain roller #40 x 92 links / connecting link Chaine #40 x 92 mailles/avec maille d'acc Chain guard Garde-chaîne Carriage bolt 5/16" n.c. x 3/4" Boulon à carrosserie 5/16" n.c. x 3/4" 14 O/L 31 Chain guard Garde-chaine Hex. bolt 3/8" n.c. x 2" Boulon hex. 3/8" n.c. x 2" 1 O/L 33 Nylon insert lock nut 3/8" n.c. Écrou à garniture de nylon 3/8" n.c. 1 O/L 34 Hex. bolt 3/8" n.c. x 3/4" Boulon hex. 3/8" n.c. x 3/4" 4 O/L 19 O/L = Obtain Locally

22 Ref. Réf. English description PARTS LIST SNOWBLOWER HEAD Description française Qty. Qté. Part # Pièce # 35 V pulley Poulie en V Drive shaft Arbre de commande Key 3/16" x 3/16" x 1 3/32" Clé 3/16" x 3/16" x 1 3/32" Sprocket with set screw Pignon avec vis à pression Hex. bolt 3/8" n.c. x 2 1/4" Boulon hex. 3/8" n.c. x 2 1/4" 1 O/L 40 Key 3/16 x 3/16 x 13/16 Clé 3/16 x 3/16 x 13/ Chain roller #40 x 40 links endless (O-ring) Chaine à roul. #40x40 mai. sans f./lon. vie Cutting edge 40" Racloir 40" Cutting edge 44" Racloir 44" Stover lock nut 5/16" n.c. Écrou de blocage 5/16" n.c. 6 O/L 45 Skid shoe Patin Male hitch Attache mâle Belt guard Garde-courroie Rubber Latch Attache en caoutchouc Hex. bolt 7/16" n.c. x 1 1/4" Boulon hex. 7/16" n.c. x 1 1/4" 4 O/L 50 Lock washer 7/16" Rondelle de blocage 7/16" 4 O/L 51 Nylon Insert Lock nut 7/16" n.c. Écrou à garniture de nylon 7/16" n.c. 4 O/L 52 Flat washer 1/2" hole Rondelle plate 1/2" trou 1 O/L 53 Flangette Flangette Bearing 3/4" w/set screw Roulement 3/4" a/vis à pression Connecting Link #40 Maille d'accouplement # Tensioner Tensionneur Spring Ressort Flat washer 7/16" hole Rondelle plate 7/16" trou 1 O/L 59 Hex. bolt 1/4" n.c. x 3/4" Boulon hex. 1/4" n.c. x 3/4" 1 O/L 60 Spring Washer Rondelle à ressort Danger decal Décalque danger Lubricate decal Décalque lubrification Berco decal Décalque Berco Danger decal Décalque danger Warning decal Décalque attention Serial number Numéro de série 1 REF 20 O/L = Obtain Locally

23 TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads. SEE Grade No * BOLT HEAD IDENTIFICATION MARKS AS PER GRADE NOTE MANUFACTURING MARKS WILL VARY TORQUE TORQUE TORQUE BOLT SIZE POUNDS FEET NEWTON-METERS POUNDS FEET NEWTON-METERS POUNDS FEET NEWTON-METERS Inches Millimetre Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Max. 1/4" /16" /8" /16" /2" /16" /8" /4" /8" " *Thick nuts must be used with grade 8 METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD FINE THREAD Size Screw Grade No. Pitch (mm) Pounds Feet Newton-Meters Pitch (mm) Pounds Feet Newton-Meters M6 4T T T M8 4T T T M10 4T T T M12 4T T T M14 4T T T M16 4T T T M18 4T T T M20 4T T T

24 OPTIONS & ATTACHMENTS ROTARY BROOM # Fits on same subframe as snowblower or utility blade. Requires an adaptor. UTILITY BLADE # Mounts on the same subframe as the snowblower & rotary broom. COUNTERWEIGHT # ACCORDING TO MODEL OF TRACTOR Required for safety and traction. Counter-balances weight of attachment. TRACTOR WINTER CAB # # Universal type fits on a wide variety of lawn and garden tractors. CHUTE DEFLECTOR # Adjusts height at which snow is thrown from the driver s seat. ELECTRIC CHUTE & DEFLECTOR # Allows to turn chute and adjust deflector electrically from driver s seat. SNOW DRIFT CUTTER Facilitates and increases snow intake. # for deluxe snowblower. Pkg. of 2 HEAVY DUTY SKID SHOES # For gravel driveways. Pkg. of 2 TIRE CHAINS Two link spacing. Required for traction and safety. Pkg. of 2 22

25 NOTES 23

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28 BY WHEN PERFORMANCE & DEPENDABILITY ARE NON NEGOTIABLE! Bercomac Limitée 92, Fortin North, Adstock, Quebec, Canada, G0N 1S0 PRINTED IN CANADA 26