FUNDAMENTALS OF CONTROL ENGINEERING

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1 EQUIPMENT FOR ENGINEERING EDUCATION EQUIPMENT FOR ENGINEERING EDUCATION ENGINEERING MECHANICS & MACHINE ELEMENTS Statics Strength of Materials Dynamics Fundamentals of Engineering Design Machinery Diagnosis Properties of Materials FUNDAMENTALS OF CONTROL ENGINEERING ENGINEERING MECHANICS & MACHINE ELEMENTS MECHATRONICS Interdisciplinary Technical Training MECHATRONICS Metalworking Trades Electrical Trades Mechatronics Engineers Engineering Drawing Cutaway Models Dimensional Metrology Fasteners and Machine Parts Manufacturing Engineering Assembly Projects Maintenance Machinery Diagnosis Automation THERMODYNAMICS, HEATING & SANITARY SYSTEMS THERMODYNAMICS, HEATING & SANITARY SYSTEMS Fundamentals of Thermodynamics Applied Thermodynamics Power Engines and Machines Internal Combustion Engines Refrigeration and Air Conditioning Heating and Ventilation Sanitary Systems FLUID MECHANICS & HYDROLOGY FLUID MECHANICS & HYDROLOGY Fundamentals of Fluid Mechanics Flow in Pipes Turbomachine Demonstrators Turbomachines Fundamentals of Aerodynamics and Airflow Hydrology and Hydraulic Engineering Components in Piping Systems PROCESS ENGINEERING PROCESS ENGINEERING Fundamentals of Process Control Components and Calibration Simple Process Engineering Control Systems Complex Process Engineering Control Systems Mechanical Process Engineering Chemical Process Engineering Thermal Process Engineering Process Plants Unit Operations in Water Treatment Simple, quickly understandable controlled system models with extensive software functions Temperature Level Flow NEWLY PUBLISHED GUNT SUB- CATALOGUES: STATICS & STRENGTH OF MATERIALS a INTERNAL COMBUSTION ENGINES a THERMAL PROCESS ENGINEERING a MECHANICAL PROCESS ENGINEERING b Pressure Speed Position PLANNING & CONSULTING TECHNICAL SERVICE COMMISSIONING & TRAINING G.U.N.T. Gerätebau GmbH Fahrenberg 14 phone: web: D Barsbüttel GERMANY fax: Use the CD catalogue! Visit our website THE SERIES PROVIDING AN EASY INTRODUCTION TO A COMPLEX SUBJECT

2 The Concept with Hardware/Software Integration (HSI) Sensor ADC Process Computer Interface USB PC Actuator DAC Hardware Compact, space-saving benchtop models Typical controlled systems from the fi eld of process control Imprinted process schematic enables easy assignment of control parameters High level of observability of processes based on transparent elements (covers, tanks, lines) Ideally suited to multi-user applications Easy switching from unit to unit by USB connection Software State-of-the-art control and data acquisition software based on LabVIEW for Windows Software controller in real time, with selection of controller type Continuous: P, PI, PD, PID Switching: 2-point, 3-point Display and storage of all process variables Recording and evaluation of step responses for system identifi cation Editing of step responses by fi ltering and decimation Simulation of controlled systems Programmable run of reference variable with tolerance band setting Network capability Language selectable RT 010 Level Control 3

3 RT FUNDAMENTALS OF CONTROL ENGINEERING The Hardware: Demonstration of Control Processes Based on Real Controlled System Models RT 010 Level Control RT 040 Temperature Control Level recording by pressure sensor Temperature sensors at three positions Level control by speed of pump Heating and cooling of a metal bar by Peltier element Electromagnetic valve to generate Switchable fan to generate RT 050 Speed Control Inductive speed sensor Speed control by DC motor RT 020 Adjustable load to generate Flow Control Turbine wheel flow sensor Electromagnetic proportional valve as actuator Variable pump speed to generate RT 030 Pressure Control Electronic pressure sensor Speed controlled diaphragm pump as actuator Solenoid valve to generate RT 060 Position Control Rotary encoder as displacement sensor Position control of a carriage by gear motor Two microswitches to shut down at end positions 5

4 The Software: Easy Operation with Selectable User Interfaces Identification of a Real Controlled System and Adaptation of Controller Parameters Unit Selection One software package for all units of the series Preferred unit selected by mouse-click Active unit indicated by green frame Recording of step response (pressure controlled system RT 030) Manipulating variable in blue Controlled variable in red Selection of additional user interfaces for the active unit Process Schematic Process schematic of selected unit Positioning of cursors before and after the controlled variable step as preparation for infl ectional tangent method Control panel for selection of controller type and input of controller parameters Display of real-time data Generation of disturbance variable Automatic identifi cation of controlled system by infl ectional tangent method Output of controlled system parameters Variations in Time Representation of control parameters as a function of time Reference variable (yellow) Controlled variable (red) Manipulating variable (green) Freely selectable colours of backgrounds and lines Parameter setting of a PI controller Calculation of gain and integral-action time from determined controlled system parameters Control behaviour of a PID controller with non-optimised adaptation of controller parameters Observation of control behaviour of this controller after reference variable step Reference variable in black Controlled variable in red 7

5 Simulation of Controlled Systems Editing of Step Responses by Filtering and Decimation The software features a simulation mode. This mode enables to also study controlled systems not covered by the real units. Real controlled systems usually have complex properties. The simulation mode enables elemental transfer functions to be entered and investigated. It is therefore possible to teach the fundamentals of control engineering in a simple way. Identifi cation of a real controlled system (RT 030) by the infl ectional tangent method During recording of the step response a disturbance was repeatedly generated The determined controlled system parameters characterise the disturbed controlled system Integral behaviour Differentiation of the disturbed step response in Filtering mode Possible editing of the step response in two ways Activating a low-pass fi lter with input of the lower limit frequency Decimation with input of the increment PT 1 behaviour Differentiation of the step response after activating the low-pass fi lter and decimation Reduction of amplitudes by the low-pass fi lter Use of selected measured values (decimation) Features of the Simulation Mode In simulation mode, the controlled system is defi ned by input of a transfer function Step response of the simulated controlled system is automatically displayed All software controller types can be applied to the simulated controlled system The behaviour of the simulated controlled system can be investigated in the same way as that of a real controlled system PT 2 behaviour Step response with infl ectional tangent after activating the low-pass fi lter and decimation Run of a curve is smoother compared to the unedited step response The new run of a curve causes a change in the determined controlled system parameters 9

6 Easy Switching in between the Units of this Series ONE software for ALL units USB connection Access to Single-User Workstations via Local Network Highlighting of Processes in the Individual Experiments Possibility to Discuss Individual Results in the Group The RT 030 Pressure Control unit is still running. In the software window unit selection, a mouse-click is all it takes to switch from RT 030 to RT 010. The USB cable is removed from the RT 030 and connected to the RT 010. The green frame indicates the active unit. Now the RT 010 Level Control unit can be used. Teaching scenario: The tutor highlights an interesting variation in time occurring on the RT 030 Pressure Control unit to explain it to the whole group. 11

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