Methodology for Plant System I&C specifications

Transcription

1 IDM UID 353AZY VERSION CREATED ON / VERSION / STATUS 12 Mar / 6.2/ Approved EXTERNAL REFERENCE How To This document completes the PCDH core document by focusing on methodology for plant system I&C technical. It aims to give guidelines to issue the deliverables for the design phase as mentioned in PCDH, scope and workflow for I&C design data Approval Process Name Action Affiliation Author Journeaux J.- Y. 12-Mar-:signed IO/DG/DIP/CHD/CSD/PCI CoAuthor Reviewers Wallander A. Yonekawa I. 24-Mar-:recommended 20-Mar-:recommended IO/DG/DIP/CHD/CSD IO/DG/DIP/CHD/CSD/PCI Approver Thomas P. 24-Mar-:approved IO/DG/DIP/CHD Document Security: level 1 (IO unclassified) RO: Journeaux Jean-Yves Read Access AD: ITER, AD: External Collaborators, AD: Division - Control System Division - EXT, AD: Section - CODAC - EXT, AD: Section - CODAC, project administrator, RO, LG: CODAC team PDF generated on 24-Mar- DISCLAIMER : UNCONTROLLED WHEN PRINTED PLEASE CHECK THE STATUS OF THE DOCUMENT IN IDM

2 Title (Uid) Versio n Change Log Latest Status Issue Date Description of Change (353AZY_v6_2) (353AZY_v6_1) (353AZY_v6_0) (353AZY_v5_6) (353AZY_v5_5) (353AZY_v5_4) (353AZY_v5_3) (353AZY_v5_2) (353AZY_v5_1) (353AZY_v5_0) (353AZY_v4_1) v6.2 Approved 12 Mar v6.1 Signed 26 Feb v6.0 Signed 21 Feb v5.6 Signed 21 Feb v5.5 Signed 21 Feb v5.4 Signed 21 Feb v5.3 Signed 21 Feb v5.2 Signed 21 Feb v5.1 Signed 21 Feb v5.0 Signed 21 Feb v4.1 Signed 06 Feb Version updated for HW data workflow Controller chassis removed from PSP data scope after Denis/Manoj review Version to be published in scope of PCDH v7 Version ready to b publieshed in scope of PCDH v7 Version ready to be published in scope of PCDH v7 Version ready to be published in scope of PCDH v7 Version ready to be published in scope of PCDH v7 Version ready to be published in scope of PCDH v7 Small changes from Denis comments ibn figure 7. Version ready to be published in scope of PCDH v7 New version which clarfifies the work flow for PCDH deliverables for I&C specc and PSP data Same as 4.0 but with all changes accepted PDF generated on 24-Mar- DISCLAIMER : UNCONTROLLED WHEN PRINTED PLEASE CHECK THE STATUS OF THE DOCUMENT IN IDM

3 (353AZY_v4_0) (353AZY_v3_3) (353AZY_v3_2) (353AZY_v3_1) v4.0 Signed 04 Feb v3.3 Approved 08 Feb 2011 v3.2 Signed 05 Jan 2011 v3.1 Signed 03 Jan 2011 Update in scope of PCDH v7. Workflow and scope of I&C design data clarified Update after PCDH v6 external review John Poole review, version for PCDH v6 external review New version to be reviewed in scope of PCDH v6. if(typeof editorarray == 'object') { (353AZY_v3_0) (353AZY_v2_0) (353AZY_v1_3) (353AZY_v1_2) (353AZY_v1_1) (353AZY_v1_0) v3.0 Signed 03 Jan 2011 v2.0 Approved 28 Jan 2010 v1.3 Signed 26 Jan 2010 v1.2 Signed 10 Dec 2009 v1.1 Signed 10 Dec 2009 v1.0 In Work 10 Dec 2009 editorarray.push('ctl00_masterplaceholder_docu mentview1_ctl01_ctl00_ctl00_ctl16_ver_descripti on') } New version to be reviewed in scope of PCDH v6. PCDH v5 review included Update after official review for PCDH v5 Review of PCDH docs references IDM ref updated PDF generated on 24-Mar- DISCLAIMER : UNCONTROLLED WHEN PRINTED PLEASE CHECK THE STATUS OF THE DOCUMENT IN IDM

4 PDF generated on 24-Mar- DISCLAIMER : UNCONTROLLED WHEN PRINTED PLEASE CHECK THE STATUS OF THE DOCUMENT IN IDM

5 Document revision history Revision Date Description Modified Pages 0 04/09/2009 First draft for PCDH v5 1 10/09/2009 First CODAC review comments included 2 to /09/2009 Second CODAC review comments included 2 to /10/2009 IO review comments included 2 to /01/2010 J Poole and IO review 2 to /11/2010 New version for PCDH v6, maturity tables and FBS added. Other sections simplified, no change on inputs and deliverable lists and definition /12/2010 Intermediate version 2 to /01/2011 J Poole review All pages /02/2011 Final version for PCDH v6.1 Cover page /08/2012 Draft for PCDH v7 List of reference document reviewed: introduction of Iter system design process (SDP) working instruction Clean-up of PCDH deliverable list to stick on Iter system design process (SDP) working instruction /01/ Version published in scope of PCDH v7. Clarification of scope and workflow for PSP data /02/ Version reviewed by Denis for PSP data scope /02/13 Version including details for work-flows 8 to /02/ Controller chassis cancelled from PSP data scope Chapter 3 introduced

6 TABLE of CONTENTS 1. INTRODUCTION PCDH context Document scope Document identifiers Acronyms Reference documents TECHNICAL SPECIFICATIONS of PLANT SYSTEM I&C Scope of the technical for I&C systems Life-cycle for I&C systems Technical for I&C systems: required inputs Technical for I&C systems: PCDH deliverables required at completion of the design phase Review of PCDH deliverables for I&C technical PCDH deliverables work flow for the I&C technical Workflow for D1Bs Workflow for D1Cs Workflow for D Workflow for D Workflow for D Workflow for D Workflow for D I&C DESIGN DATA I&C design data scope Model in use for PSP data (HW only): I&C DESIGN DATA WORK FLOW Work flow over view for I&C design data Work flow for PS I&C physical architecture and related PSP data:...16

7 1. INTRODUCTION 1.1.PCDH context The Plant Control Design Handbook (PCDH) [RD1] defines methodology, standards, and interfaces applicable to ITER Plant Systems Instrumentation & Control (I&C) System life cycle. I&C standards are essential for ITER to: Integrate all plant systems into one integrated control system. Maintain all plant systems after delivery acceptance. Contain cost by economy of scale. PCDH comprises a core document which presents the plant system I&C life cycle and recaps the main rules to be applied to the plant system I&Cs for conventional controls, interlocks and safety controls. Some I&C topics are explained in greater detail in dedicated documents associated with PCDH as presented in Figure 1-1. This document is one of them. PCDH core and satellite documents: v7 PS CONTROL DESIGN Plant system I&C architecture (32GEBH) INTERLOCK CONTROLS Guidelines PIS design (3PZ2D2) Guidelines for PIS integration & config. Management of local interlock functions PIS Operation and Maintenance Methodology for PS I&C (353AZY) CODAC Core System Overview (34SDZ5) I&C CONVENTIONS I&C Signal and variable naming (2UT8SH) ITER CODAC Glossary (34QECT) ITER CODAC Acronym list (2LT73V) OCCUPATIONAL SAFETY CONTROLS Guidelines for PSS design NUCLEAR PCDH (2YNEFU) CATALOGUES for PS CONTROL Slow controllers products (333J33) Fast controller products (345X28) Cubicle products (35LXVZ) Integration kit for PS I&C Core PCDH (27LH2V) Plant system control philosophy Plant system control Life Cycle Plant system control CODAC interface Interlock I&C specification Safety I&C specification PS CONTROL DEVELOPMENT I&C signal interface (3299VT) PLC software engineering handbook (3QPL4H) Guidelines for fast controllers (333K4C) CODAC software development environment (2NRS2K) Guidelines for I&C cubicle configurations (4H5DW6) CWS case study (35W299) PS SELF DESCRIPTION DATA Self description schema documentation (34QXCP) PS CONTROL INTEGRATION The CODAC -PS Interface (34V362) PS I&C integration plan (3VVU9W) ITER alarm system management (3WCD7T) ITER operator user interface (3XLESZ) Guidelines for PON archiving PS Operating State management (AC2P4J) Guidelines for Diagnostic data structure (354SJ3) Legend This document Available and approved Expected (XXXXXX) IDM ref Document scope Figure 1-1: PCDH documents structure This document completes the PCDH core document by focusing on deliverables and workflows applicable to plant system I&C design. The document scope is the plant system I&C technical for conventional, interlock and occupational safety controls; this document does not address the N-Safety controls.

8 1.3.Document identifiers Table 1 provides the full list of identifiers used in this document. The recommendations raised in this document as for the other PCDH satellite documents are mainly guidelines; some are rules and in such a case they are identified by a star symbol. 1.4.Acronyms Table 1: Paragraph identifiers AD Applicable Document GL Glossary item RD Reference Document Rules referenced in core PCDH Table 2 shows the acronyms used in this document. The relevant acronyms have been extracted from the complete list in PCDH. Acronym CAD CBS CODAC COS DO FAT HMI I&C IO I/O IS HW PA PCDH PFD P&ID PSOS PSP PV RAMI RO SAT SDD SRD TBC TBD Item Computer-Aided Design Control Breakdown Structure COntrol, Data Access and Communication Common Operating State Design Office Factory Acceptance Tests Human Machine Interface Instrumentation & Control ITER Organization Inputs and Outputs Interface Sheet Hardware Procurement Arrangement Plant Control Design Handbook Process Flow Diagrams Process and Instrumentation Diagram Plant System Operating State Plant System Profile database Process Variable Reliability, Availability, Maintainability and Inspectability Responsible Officer Site Acceptance Tests Self Description Data System Requirement Document To Be Confirmed To Be Defined Table 2: Abbreviations and acronyms

9 1.5. Reference documents [RD1] Plant Control Design Handbook (27LH2V) [RD2] Design review procedure (2832CF) [RD3] ITER system design process (sdp) working instruction (4CK4MT) [RD4] ITER Control Breakdown Structure (CBS) (9TYFWC) [RD5] Function Analysis Diagram Tool Specification (3NSG6U) [RD6] CWS case study (35W299) [RD7] Plant Architecture (32GEBH) [RD8] Template for I&C configuration design data (3NTEU3) [RD9] I&C cubicle internal configuration (4H5DW6) [RD10] Guidelines for PSOS SM management by COS SM (AC2P4J) [RD11] Plant system I&C Integration plan (3VVU9W) [RD12] Integration Kit for PS I&C (C8X9AE) [RD13] I&C signal and process variable naming convention (2UT8SH) [RD14] I&C signal interface (3299VT)

10 2. TECHNICAL SPECIFICATIONS of PLANT SYSTEM I&C 2.1. Scope of the technical for I&C systems As a general statement, the technical for plant system I&C are made of following topics: 1. Functional for identifying the controls required to get a suitable and safe plant system operation. This part is driven by the plant system process and by the plant system operation requirements. 2. Interface with other systems. 3. Design requirements as mandatory requirements targeting the manufacture. The target is to select technologies and architectures as standards for integration purpose. These requirements applicable to ITER I&C systems have been pushed into the PCDH. 4. Guidelines which are also targeting the manufacture are recommendations for detailing how to implement the PCDH standards. For ITER I&C systems these guidelines can be consulted in the PCDH satellite documents, see the PCDH package on Figure 1-1. Points 3 and 4 are specified into the PCDH. This document targets the definition of content for the points 1 and 2 and work-flow for working out Life-cycle for I&C systems The plant system I&C life cycle is detailed in the PCDH chapter 3. PCDH recommends a set of deliverables to be delivered at completion of each phase of the plant system I&C life-cycle (see chapter 3 of PCDH) and Figure 2-1 for the life-cycle. PS I&C Life Cycle: from design to operation & maintenance PS design phase EDH PCDH Inputs for I&C design PS I&C design PS design review PS manufacture phase PCDH PCDH PS manufacture including I&C PS FAT including I&C PCDH PS integration phase I&C technical PS on site Installation including I&C PCDH PS SAT including I&C PCDH PS integrated commissioning Operation and maintenance phase PCDH Operation & maintenance Figure 2-1: plant system I&C life-cycle

11 2.3. Technical for I&C systems: required inputs A set of inputs are assumed to be available to initiate the I&C design. These inputs shall be provided by the plant system RO at the conceptual design stage. They are listed as follows: Input ID [I1] [I2] [I3] [I4] [I5] [I6] [I7] [I8] Scope I1 is the plant system I&C operation and control philosophy for specifying how the plant system is expected to be operated: Scenarios, who will be involved in the operation, level of automation (fully automatic, semi, or manual), what are the services expected from other systems, the services provided to other systems and the environmental constraints. I2 is the plant system functional analysis. This functional analysis is control system oriented. I2 is the main input for determining the Control Breakdown Structure (CBS) that will be the base for naming the control function and I&C data. I3 are all plant system PFDs, mechanical and electrical drawings and diagrams needed at the design phase. These drawings are required to support the detailed functional. I4 is a list and short description of the plant system operating states. I5 is the plant system risk analysis for determining the risks to protect the plant system. I6 is the system Interface Control Documents (S-ICDs) relevant for the plant system I&C. I7 is the list and of the main protection functions to implement in the plant system I&C. ITER interlock controls are identified from this list. I8 is the list and of the main safety functions to implement within the plant system or with respect to other plant systems. Safety controls are identified from this list Technical for I&C systems: PCDH deliverables required at completion of the design phase In scope of the ITER design reviews, a set of documents are specified in the PCDH to be delivered an reviewed. These documents target the functional and physical interfaces with central I&C systems. These documents are listed below: D1 Plant system I&C architecture. D5 Plant system controller(s) performance and configuration requirements. D6 List of inputs and outputs (I/O) of the I&C controllers. D7 List of data at Central I&C functional interface. D8 Configuration of I&C cubicles. D9 Specifications of plant system operating state machines. These deliverables are assumed to be reviewed in the Design Reviews of the PA or Plant Systems and are mentioned in the ITER system design process working instruction [RD3]. The Table 3 provides further details about the content of each deliverable.

12 PCDH Deliverable D1 Sub Deliverable D1A D1B D1C D5 - D6 - Scope D1A target is to collect all inputs from I1 to I8 in a single document. In addition, the CBS down to level 2 is specified. The plant system equipment interfaced to the plant system I&C are listed but not in details. D1B provides the functional for the control functions. Several D1B documents may be required for covering a plant system depending on its complexity. Conventional, Interlock and Safety controls are addressed. D1C is the compilation of the D1Bs for determining the physical architecture and functional of the plant system I&C. The control functions are allocated to controllers depending on performance, suitability and location. The controller network interfaces are identified, functionally and physically specified. This deliverable is required for specifying the interface of the plant system I&C with the central I&C systems. D5 provides the of I&C controller type (slow/fast), (conventional/interlock, Safety) and network configuration. The details of these will be determined by the I&C supplier. D6 provides the list of signals connected to the plant system I&C including name, type, sampling rate, allocation to I&C cubicles and location. This deliverable is required for specifying the configuration of the controllers and the data interfaced to central I&C systems. D7 - D7 is the list of data at central I&C interface. D8 - D9 - D8 provides the hardware configuration of I&C cubicles. D8 includes for each I&C cubicle: the enclosure type and the HVAC configuration if some interface (e.g. chilled water is required). This deliverable is required for specifying the configuration of the cubicle interface with the buildings, power supply and cable trays. D9 provides the state machines for the Plant System Operating States (PSOS) and the mapping with the Common Operating States (COS) This deliverable is required for preparing the integrated operation of the plant system. Table 3: content of each PCDH deliverable for plant system I&C

13 2.5. Review of PCDH deliverables for I&C technical. Table 4 provides the maturity level of each deliverable required for each of the design reviews, Conceptual Design Review (CDR), Preliminary Design Review (PDR) and Final Design Review (FDR). The level of maturity of the draft version will depend on the maturity level of the plant system design. PCDH ID Document availability and review status for reviews Dx Name CDR PDR FDR D1 D5 D6 D7 D8 D9 Plant system I&C architecture. Plant system controller(s) configuration requirements. List of signals List of the data interfaced to Central I&C systems Configuration of I&C cubicles. Description of plant system state machines. Not Required Not Required Not Required Not Required Not Required Not Required Draft version Draft version Draft version Draft version Draft version Draft version Fully consolidated version Fully consolidated version Fully consolidated version Fully consolidated version Fully consolidated version Fully consolidated version Table 4: maturity levels depending on design reviews for I&C 2.6. PCDH deliverables work flow for the I&C technical The Figure 2 provides an overview of the work flow for the PCDH deliverables for the I&C technical. Technical requirements Signal list D6 Controller configuration: D5 Cubicle configuration: D8 Safety & protection requirements Integration requirements Design inputs I1 to I8 Functional analysis: D1A, and D1B Conceptual architecture; D1C CODAC data interface D7 Operation Requirements DESIGN PHASE CODAC functional interface D9 Figure 2: Overview of the work flow for the PCDH deliverables

14 To issue these PCDH deliverables, following steps are processed: 1. The inputs I1 to I8 are collected together and pushed into the D1A. D1A introduces the CBS level 2 for identifying the plant system I&C to implement. D1A has a free format, the content is text explanation supported by drawings. The scope is identical to I1 to I8 plus the CBS level A preliminary list of signals (D6) is issued from various design documents including drawings like PFDs and P&IDs. 3. D1Bs are issued from D1A and any other relevant document. The list of signals D6 is updated whenever additional signals are introduced for performing the control functions. The CBS level 3 and 4 are defined at that step. 4. D1C is issued for specifying the complete control system architecture of the plant system for physical and functional architecture both. The plant system Interface Sheets (IS) are updated accordingly. 5. D5 is issued from D1C for specifying the controller type and technology for each I&C controllers. D5 can be merged with D1C for simplification. 6. D7 is an output of D1C for defining the list of data to be interfaced to central I&C. 7. D8 for specifying the I&C cubicles is issued using D6 and D1C as inputs. 8. D9 is can be processed independently from other PCDH deliverables. D9 is made of the I4 and introduces in addition the COS/PSOS mapping table Workflow for D1Bs The Figure 4 provides an illustration of D1B document. The document is structured into two sections: The first section is addressing a process description in words and illustrated with diagrams/drawings by the Design Office databases and relevant CAD tools. The second section is the description in words of the control function to implement for controlling the process as specified in the first section. This description is illustrated by control function diagrams provided by the Design Office databases and the dedicated CAD tool. In addition some tables are introduced to specify the data links introduced by the control function diagrams. See [RD5] for details about the of the dedicated tool for the control functions diagrams. See PCDH [RD6] as an illustration of PCDH deliverables. Figure 4: illustration of D1B from [RD6]

15 Assumed the repository for D1B documents is currently IDM (future EDB), the repository for drawings is the Design Office databases and the repository for I&C design data is the Plant System Profile database (PSP), the following workflow is expected for D1B documents: 1. Starting point: The plant system drawings required for working out the D1B are made available in DO databases with appropriate level of maturity and details. The I&C components and signals addressed by the D1Bs are identified and named into the DO databases. The CBS down to the level 2 is made available in PSP. 2. The plant system I&C components and signals name and locations are pushed to the PSP from DO databases. 3. The D1Bs are worked out using MS office tools and drawings from DO CAD tools. The D1B files are stored in IDM/EDB and are reviewed as IDM/EDB materials. 4. The relevant PSP data introduced by the D1Bs for Process Variables and CBS below the Drawings IDM/EDB DO CBS Component list Signal list PSP level 2 are pushed to the PSP database. 5. The DO database is kept updated with the CBS from PSP for being able to name the control functions and with signals if some additional signals have been introduced. PSP data Figure 4: Work flow between DO database, IDM/EDB repositories and PSP database Workflow for D1Cs D1C document shall specify the functional and physical architectures of the plant system control systems. Where several plant system I&C and several PAs are involved in, the relevant boundaries shall be specified for clarification purpose of the physical and functional interfaces. The D1Cs are worked out using MS office tools and drawings from MS Visio tools for I&C architectures. The D1C files are stored in IDM/EDB and are reviewed as IDM/EDB materials. The PCDH document [RD7] provides the relevant guidelines for defining the physical and functional architectures; see such illustrations on Figure 6. The PSP data output from D1C are the identification of the control units (PSH, fast controller, slow controller) involved in the plant system I&Cs and the definition of interfaces with Central I&C systems and PAs. The PSP database and the Interface Sheets (IS) are updated accordingly. Figure 6: illustration of physical and functional architectures for control systems

16 2.9. Workflow for D5 D5 addresses the configuration of the I&C controllers (fast and slow) for all controllers identified in the D1C document. D5 purpose is to provide additional information regarding the HW configuration for: Selection of control type out of conventional, interlock, Safety. SIL level if relevant: check the PIS and PSS PCDH guidelines for that purpose. Technology: Check the PCDH catalogues for that purpose. D5 is a document worked out using MS office tools. The D5 files are stored in IDM/EDB and are reviewed as IDM/EDB materials. The PSP database is updated accordingly Workflow for D6 D6 addresses the list of signals. As assumed DO database is the central repository for signals D6 is extracted from DO database. At the time this document is issued, this assumption is not met yet. D6 can be temporary supported by Excel files as specified in [RD8] template for the signal sheet. D6 is used to keep the PSP database updated with signals Workflow for D7 D7 addresses the list of data at Central I&C interface. For the design phase, it is assumed this list is limited to data reflecting signals and other data introduced by the D1B documents in scope of the of the control functions. Therefore, D7 is not the final one list of plant system data. It is assumed the final list will be issued from SDD database and associated tools. See chapter 4 for further details. The repository for D7 data is the PSP database. D7 is supported by Excel sheets as specified in [RD8] template for data import into the PSP database. The Central I&C Interface Sheets are updated accordingly Workflow for D8 D8 addresses the cubicle configuration for defining, the cubicle name, type, location, Central I&C physical interface, power supply interface, cooling if required and internal configuration. The document [RD9] for cubicle internal configuration is used as a guideline for that scope. D8 is a document worked out using MS office tools. The D8 files are stored in IDM/EDB and are reviewed as IDM/EDB materials Some PSP data are exported from D8 to PSP using Excel sheets as specified in the [RD8] template.

17 2.13.Workflow for D9 D9 addresses the plant system operating states (PSOS) and associated state machine. In addition D9 provide the mapping between PSOS and COS. The PCDH document [RD6] as an illustration of PCDH deliverables and illustration of PSOS definition and state machines. The PCDH document [RD10] for PSOS management is used as a guideline for the mapping of the PSOS with the COS. D9 is a document worked out using MS office tools. The D9 files are stored in IDM/EDB and are reviewed as IDM/EDB materials Some PSP data are exported from D9 to PSP using Excel sheets as specified in the [RD8] template.

18 3. I&C DESIGN DATA The chapter 2 list and specify the content of the technical expected for I&C systems at the design phase of the plant systems. These technical introduce I&C design data that will be used at a later stage for developing and integrating the I&C systems. This chapter specifies this I&C design data scope I&C design data scope This set of data is specified for each plant system I&C and is covering followings scope: Milestones for plant system I&C manufacture: These milestones are required to schedule the activities for preparing the PA manufacture. The relevant PSP data are SMP or DWS codes related to the dates of: delivery of the I&C integration kit, FAT and relevant PA. See [RD11] for details about FAT scenarios and [RD12] for the integration kit. CBS: CBS level 1 and 2 are introduced in D1A document, are pushed into the PSP database and can be found out in [RD4]. In addition CBS level 3 shall be specified in PSP for naming any data at Central I&C interface. See [RD13] for naming conventions in use in ITER I&C systems. I&C equipment: Are all plant system components generating or using the signals interfaced to the plant system I&C. The relevant PSP data are: Equipment name, description and PA. See [RD13] for naming conventions in use in ITER I&C systems. Signals: A large part of Central I&C interface data will reflect signals. For naming such data and also for cubicle assessment purpose, it is required to assess the number, type and location of the signals interfaced to the plant system I&C. The relevant PSP data are: Signal name, description, signal type, logic, range and I&C cubicle to connect to. See [RD13] for naming conventions in use in I&C systems and [RD14] for signal standards and properties. Data at Central I&C interface (PV and other data): One of the two main topics for defining the plant system I&C/Central I&C interface. Relevant PSD data are: Data name, description, central I&C network used for interface, signal related name, data type, data kind, data category, archive configuration, alarm configuration, engineering unit, controller deployment and functional link to other system (either than PBS45, 46, 47, 48). I&C cubicle: for room reservation and physical location of I&C component purpose. Relevant PSP data are: Cubicle name, description, cubicle location (building/room) and PA. Control unit: for specifying the controllers of the plant system I&C interfaced to central I&C systems. Relevant PSP data are: Controller name, description and PA. See [RD1] for the of standard controller products and types involved in plant system I&Cs. Central I&C networks: For specifying the physical interface with central I&C systems. Relevant PSD data are: Cubicle connected, type of network connected (PON, TCN, SDN, DAN, AVN, CIN, CSS-OS, CSS-SR, CSS-SIC2, CSS-SIC1. See [RD1] for of these networks. COS PSOS mapping: As the concept of COS introduces a dedicated interface, this mapping is required. The relevant PSD data is: The mapping table. See [RD10] for technical details about COS concept and mapping table templates. PCDH deliverables references: the document to be delivered at the design phase of the plant system I&C. The relevant PSD data are the IDM references for : PCDH deliverable for the plant system I&C architecture (D1A, D1B, D1C), for controller configuration (D5), for signal list (D6), for data list (D7, for the cubicle configuration (D8) and for the state machine (D9).

19 3.2. Model in use for PSP data (HW only): 34XXXX-PLC-NNNN 34XXXX-CU-NNNN Controllers A controller is identified by its CPU name. A controller is assigned to one and only one cubicle. Several controllers of same PS I&C can share the same cubicle. Network Signals RIO 34XXXX-CU-NNNN Network Cubicles: A PS I&C is made of integer number of cubicles (no cubicle sharing / PS I&C) A cubicle is delivered by one and only one PA (no cubicle sharing / PA) Signals Signals: The PS I&C signals are connected to cubicles. RIO 34XXXX-CU-NNNN Signals Networks: The PS I&C network interfaces with central I&C are identified at cubicle level.

20 4. I&C DESIGN DATA WORK FLOW The chapter 3 specifies the scope of I&C design data, this chapter specifies the expected work flow and tools for defining the data and populating the Plant System Profile (PSP) database Work flow over view for I&C design data Considering the PSP data scope introduced in the previous section of this document, the suitable work flow for pushing this data from input sources up to SW engineering tool is illustrated in the Figure 7. The details for the scope considered in section 3.1 are given in the section 2.5 of that document. The work flow between PSP and SDD database is not in the scope of this document. DESIGN PHASE MANUFACTURING PHASE PFD, P&ID, Functional architecture drawings DO DB Components list signal list Reports Plant system IS in EDB Cubicle configuration Controller configuration Other TBD I&C project development PCDH deliverables D1A for CBS2 D1B for CBS3 and funct. specs D1C for architecture and network interfaces D5 for controls unit configurations D6 for signals list D7 for data list D8 for cubicles configurations D9 for plant system state machines PSP data Excel sheet for I&C design data collection PSP data PSP SDD data SDD PS I&C SW engineering tools IDM/EDB Figure 7: Workflow for I&C design data from design inputs to SW engineering Work flow for PS I&C physical architecture and related PSP data: 1. Identify the PS I&C controllers from the functional architecture. 2. Identify the PS I&C signals and signal location. 3. Determine from signals the number and location of cubicles to allocate to the PS I&C. 4. Assign PS I&C signals to PS I&C cubicles. 5. Assign PS I&C cubicles to PS I&C controllers. 6. Connect networks to cubicles as required. 7. Issue the plant system I&C physical architecture. 8. The details of controller chassis are determined by the procurement supplier 9. Push related data to the PSP data sheet and import to the PSP database. 10. Issue the official Interface Sheet through PSP database dedicated features.