SUBMERSIBLE SEWAGE PUMP 66119

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1 SUBMERSIBLE SEWAGE PUMP Set up and Operating Instructions Distributed exclusively by Harbor Freight Tools Mission Oaks Blvd., Camarillo, CA Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2008 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions or replacement parts, please call

2 Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important SAFETY Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. General Safety Warnings WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term power tool in the warnings refers to your lineoperated (corded) power tool. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate power tools in ex- plosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Avoid body contact with grounded b. surfaces such as pipes, radiators, SKU For technical questions, please call Page 2

3 ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. tion. A moment of inattention while operating power tools may result in serious personal injury. c. It is strongly recommended that this Pump be plugged into a Ground Fault Circuit Interrupter (GFCI). Ask a local electrician for easy installation instructions. d. To avoid electrical shock, no per- son or animal should be in contact with the waste water being pumped. Never walk on wet or damp area when the Pump is running in the same room. e. Do not pump hazardous materials. Do not pump explosive or flammable materials such as fuel oil, kerosene, gasoline, etc. Do not pump in close proximity to flammable or explosive materials. Do not pump fats, oils, or salt water. Do not pump hot liquid over 130 Fahrenheit. This Pump is designed to move waste water only. f. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. g. When operating a power tool out- doors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medica- 4. b. Use personal protective equipment. Always wear ANSI-approved safety eye goggles. Safety equipment such as non-skid safety shoes, NIOSHapproved dust mask/respirator, and heavy work gloves used for appropriate conditions will reduce personal injuries. c. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. d. Do not overreach. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations. e. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. f. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area. Power tool use and care Do not force the power tool. Use the a. correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. SKU For technical questions, please call Page 3

4 5. b. Do not use the Power Cord (1) or Float Switch (20) if they do not turn the tool on and off. Any power tool that cannot be controlled with the Power Cord is dangerous and must be repaired. c. Disconnect the Power Cord from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e. Maintain power tools. Check for mis- alignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f. Use the power tool in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Service a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained Pump Safety Warnings This Pump has not been investigated for use in swimming pool or marine areas. Do not use extension cords with this Pump. This Pump is acceptable for indoor and outdoor use. If you choose to assemble and use the Pump in a continuous run mode (without the Float Switch (20) attached) the Pump will turn on immediately when its Power Cord (1) is plugged into a 115 volt, grounded, electrical outlet. To turn off the Pump, unplug its Power Cord from its electrical outlet. Do not allow the Pump to run dry. If you choose to assemble and use the Pump in an automatic on/off mode (with the Float Switch (20) attached), the Pump will turn on only when the level of waste water reaches the height-adjustable Float Switch. When the level of waste water falls below the Float Switch, the Pump will automatically shut off. Maintain labels and nameplates on the Pump. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Avoid unintentional starting. Prepare to begin work before turning on the Pump. Do not leave the Pump unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving. SKU For technical questions, please call Page 4

5 This product is not a toy. Keep it out of reach of children. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should: Avoid operating alone. Do not use with power switch locked on. Properly maintain and inspect to avoid electrical shock. The Power Cord (1) must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented it prevents sustained electrical shock. Performance of this Pump may vary depending on variations in local line voltage. Extension cord usage may also affect Pump performance. WARNING: Handling the Power Cord (1) on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code , et seq.) Grounding To prevent electric shock and death from incorrect grounding wire connection: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the Power Cord Plug (1) or Float Switch Plug (20) provided with the Pump. Never remove the grounding prong from the Plugs. Do not use the Pump if the Power Cords or Plugs are damaged. If damaged, have them repaired by a service facility before use. If the Power Cord Plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Grounded Tools: Tools with Three Prong Plugs 1 The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Save these instructions. Tools marked with Grounding Required have a three wire cord and three prong grounding Plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low SKU For technical questions, please call Page 5

6 resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.) The grounding prong in the Plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal. (See 3-Prong Plug and Outlet.) The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The Plug and outlet should look like those in the preceding illustration. (See 3-Prong Plug and Outlet.) V~ A n 0 xxxx/min. Symbology Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. Volts Alternating Current Amperes No Load Revolutions per Minute (RPM) Pump Applications Electrical Input Maximum Pumping Capacity Pump Lift Capacity Inlet & Outlet Size Self Priming Automatic Overload Protection Specifications Removes Waste Contaminants up to 1-1/2 Diameter 115 V~ / 60 Hz / 2/5 HP 11 Amps / 3400 RPM Power Plug: 3-Prong, Grounded Power Cord: 16AWG X 3C - SJOW Float Switch Cord: 16AWG x 2C SJOW 77 Gallons Per Minute 32 Feet 1-5/8 x 2-15 NPT Yes Yes Accessories 2 Diameter, 90 Elbow (Qty. 1) Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. PUMP INSTALLATION AND OPERATION Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SKU For technical questions, please call Page 6

7 To prevent serious injury from accidental operation: Unplug the Pump from its electrical outlet before assembling or making any adjustments to the tool. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual Set the Pump on a level, solid foundation in the lowest area of the tank, sump, or receptacle where liquid level is no less than 3 above the suction inlet of the Pump. Never operate the Pump on earth, clay, sand, or gravel surfaces. (See Figure A, next page.) Avoid installation in areas of extreme heat or cold. IMPORTANT: Never suspend the Pump from its Power Cord (1) or discharge hose. You may firmly attach a rope to the Carrying Handle of the Pump. (See Figure A.) Connect a 2 diameter hose (not included) firmly onto the 90 Elbow (32) of the Pump. (See Figure A.) Route the hose to the desired discharge area. The hose should be kept as short as possible with a minimum number of turns. Additional plastic 90 elbows should be used if necessary to prevent hose kinking. NOTE: The maximum delivery height of the Pump is 32 feet. 6. If the hose you install runs in excess of ten feet, it is recommended you use a check valve (not included) to prevent back flow, which could lead to rapid cycling. To avoid air locks in the Pump, drill a 3/16 diameter hole in the hose, between the check valve and the Pump. (See Figure A.) If you choose to assemble and use the Pump in a continuous run mode (without the Float Switch (20) attached) the Pump will turn on immediately when its Power Cord (1) is plugged into a 115 volt, grounded, electrical outlet. To turn off the Pump, unplug its Power Cord from its electrical outlet. Do not allow the Pump to run dry. (See Figure A.) If you choose to assemble and use the Pump in an automatic on/off mode (with the Float Switch (20) attached), the Pump will turn on only when the level of waste water reaches the height - adjustable Float Switch. When the level of waste water drops below the Float Switch, the Pump will automatically shut off. (See Figure A.) Plug the Power Cord (1) of the Pump into the nearest 115 volt outlet fitted with a Ground Fault Circuit Interrupter (GFCI) to turn on the unit. (See Figure A.) 10. If running the Pump in the continuous mode, Unplug the Power Cord (1) from its GFCI electrical outlet to turn off the Pump. (See Figure A.) 1 If running the Pump with the Float Switch (20) connected, the Float Switch will automatically turn off the Pump when the level of waste water drops below the Switch. (See Figure A.) SKU For technical questions, please call Page 7

8 115 VOLT GFCI OUTLET FIGURE A TO CONNECT THE FLOAT SWITCH FLOAT SWITCH (20) 2 DIAMETER DISCHARGE HOSE CHECK VALVE OR UNION To prevent serious injury from tool failure: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. HANDLE 3/16 AIR BLEED HOLE BEFORE EACH USE, inspect the general condition of the Pump. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, damaged discharge hose, and any other condition that may affect its safe operation. BEFORE EACH USE, Check to make sure the Base (35) is free of dirt, rocks, and debris. (See Assy. Diagram.) Maintenance And Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. To prevent serious injury from accidental operation: Unplug the Pump from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. After Use, clean external surfaces of the Pump with clean cloth. Then store the Pump in a clean, dry, safe location out of reach of children and other unauthorized persons. 4. WARNING! If the Power Cord (1) of this Pump is damaged, it must be replaced only by a qualified service technician. SKU For technical questions, please call Page 8

9 Troubleshooting Problem Possible Causes Possible Solutions Pump runs, but will not deliver any waste water. Pump won t start or run. Excessive noise or vibration. Pump starts and stops too frequently. Base clogged. The necessary waste water height (3 ) falls below the minimum water level. Low line voltage. 4. Optional check valve stuck or installed backwards. 5. Impeller clogged. Check power connections and circuits/fuses. Water level too low (if using the Float Switch. 4. Impeller clogged. Defective motor. Worn bearings. Debris in Impeller. Discharge hose restricted. Water temperature too high. Back flow of water from discharge hose. Clean out dirt, rocks, and debris from Base. There must be at least 3 deep waste water for the Pump to operate properly. 4. Consult with an electrician. Remove and examine check valve. 5. Have a qualified service technician dismantle the unit and clean out the Impeller. Consult with an elecrician. Move the Float Switch to a lower location. Have a qualified service technician dismantle and clean out the Impeller. 4. Have a qualified service technician repair or replace. Have a qualified service technician repair or replace. Have a qualified service technician dismantle and clean out the Impeller. Clean Pump and discharge hose. Do not exceed temperatures above 130 Fahrenheit. Install or inspect optional check valve. Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service. PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. SKU For technical questions, please call Page 9

10 PARTS LIST & ASSEMBLY DIAGRAM SKU For technical questions, please call Page 10

11 Limited 1 year / 90 Day warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU For technical questions, please call Page 11

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