Safety and function tester series 1800

Transcription

1 Safety and function tester series 1800 ELECTRICAL SAFETY TEST DEVICES n HIGH VOLTAGE n INSULATION n EARTH BOND n LEAKAGE CURRENT n FUNCTION n CONTINUITY n SURGE TEST n WINDING SHORT CIRCUIT n PARTIAL DISCHARGE n CORONA

2 Safety tester series 1800 Multitester Multitester LG 1800 / KT 1880 As the first manufacturer SPS electronic GmbH develops a device concept which is unique in the market of safety testing technique. With 7 tests in one device the LG 1800 is versatile in industry. Whether manufacturer of household appliances, electric tools, motors or calibration laboratories With this device you can t go wrong as a user. The test device combines all important safety tests such as earth bond test, insulation test, AC and DC high voltage test, line leakage test, function test and continuity test according to current standards (VDE, EN, IEC, UL, etc.). Due to the safety current limitation according to EN no further protective measures such as test hood, two-hand operation or barrier are required. The safety tester LG 1800 impresses with its simple handling. Particularly important in the production: the DUT is only contacted once and after the start release the automatic test sequence is effected. The time-consuming replugging of the DUT is no longer required and you save time in serial production. Visual text view steps allow the operator user-friendly menu navigation through the entire test sequence. The USB interface allows a storing and standardized protocolling of all parameters and test and measurement results. The programme memory adapts dynamically to the test requirements. Via comfortable WINDOWS software a remote control with the PC is possible. The device series is completed by the KT 1880 in which all functions are integrated in a 19" plug-in. Especially for installation in automatic test systems this plug-in variant has been developed. High voltage test devices HA 1800 / HA 1880 / Earth bond test device P 1800 These test devices are also available each as pure high voltage test device or earth bond test device. The test devices are ideally suited for a quick, efficient and standardized high voltage or earth bond test and are both optimally applicable at a manual work station as well as in production for piece and serial testing. Surgetester ST 1800 With the surgetester ST 1800 winding goods like stators, rotors and transformers can be tested for insulation faults and previous damages. Contents Multitester LG 1800 and KT High voltage tester HA 1800 and HA Earth bond tester P Examples of applications 9 10 Surgetester ST Remote control software Accessories series Accessories general 17 Trainings 18 2 We about us 19

3 Concept Multitester LG 1800 automatic test process remote control PC DUT Safety tester Test result The LG is applicable in below branches of industry: household appliance industry, large and small appliances manufacturer of electric tools lighting industry medical technology office communication car component supplier calibration laboratories cable manufacturer electric motors stators rotors measuring / control instruments and much more This test device combines below seven test methods according to VDE / EN standard: high voltage test AC VAC / 3 ma high voltage test DC VDC / 4 ma insulation test VDC / max. 10 GOhm earth bond test 10 bis 30 AAC / mohm / 6 V and 12 V function test VAC / 0-16 A continuity test 24 VDC / 0,6 A leakage current test VAC / 0-10 ma All parameters are freely programmable. Standard protocolling and storage of all test and measurement results Interfaces USB RS-232 connection digital I/O Ethernet Saving of test protocols on USB stick or via PC software on PC. Due to a new generator in the test device SPS electronic was able to considerably reduce the space and energy saving with the same functionality and performance. By means of the Green Power Generator the energy consumption is, compared to previous models, reduced by 50%. VDE / EN 3

4 Safety and function tester LG 1800B Table-top device combined safety testers Ethernet USB RS-232 digital I/O Special features n ergonomic table-top device, supported by a user-friendly operation n conforms to CE, in accordance with EN n 7 in 1 tester n test device combination for safety and function test n safety current limited, thus no further protective measures required n automatic test process n internal change-over for all tests with single connection of DUT n calibration via Ethernet interface n 4.3" TFT display n time basis seconds n optical and audible alarm n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface Technical data LG 1800B continuity test earth bond test resistance measurement no-load voltage insulation test high voltage test AC high voltage test DC function test current consumption leakage current test safety current limited 24 VDC / A AAC / mohm 6 V and 12 V VDC / max. 10 GOhm VAC / 3 ma VDC / 4 ma VAC / 0-16 A 2 A / 4 A / 10 A / 16 A VAC / 0-10 ma Accessories n high voltage test pistols All parameters are freely programmable. n earth bond test probe n connection box, test dummy n PC remote control software 4

5 Safety and function tester KT '' / 5 HU rack combined safety testers Ethernet USB RS-232 digital I/O Technical data KT 1880B KT 1880J Special features n conforms to CE, in accordance with continuity test earth bond test resistance measurement no-load voltage insulation test 24 VDC / A AAC / mohm 6 V and 12 V VDC / max. 10 GOhm EN n 7 in 1 tester n test device combination for safety and function test n automatic test process n internal change-over for all tests with single connection of DUT n calibration via Ethernet interface high voltage test AC VAC / 3 ma VAC / 100 ma / 500 VA high voltage test DC VDC / 4 ma VDC / 40 ma n 4.3" TFT display n time basis seconds n optical and audible alarm n min./max. limiting value comparator function test current consumption leakage current test VAC / 0-16 A 2 A / 4 A / 10 A / 16 A VAC / 0-10 ma n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface n connection warning lamps safety current limited yes no All parameters are freely programmable. Accessories n high voltage test pistols n earth bond test probe n connection box n warning lamp set n test dummy n PC remote control software 5

6 High voltage tester HA 1800 Table-top device single devices Ethernet USB RS-232 digital I/O Special features n ergonomic table-top device, supported by a user-friendly operation n conforms to CE, in accordance with EN n calibration via Ethernet interface n automatic test process n 4.3" TFT display n time basis seconds n optical and audible alarm n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface Accessories n high voltage test pistols n test dummy n PC remote control software Technical data HA 1800B high voltage test AC high voltage test DC insulation resistance test Technical data HA 1800G high voltage test AC Technical data HA 1800J high voltage test AC high voltage test DC insulation resistance test safety current limited VAC / 3 ma VDC / 4 ma VDC / max. 10 GOhm VAC / 100 ma / 500 VA VAC / 100 ma / 500 VA VDC / 40 ma VDC / max. 10 GOhm n warning lamp set All parameters are freely programmable. 6

7 High voltage tester HA '' / 5 HU rack single devices Ethernet USB RS-232 digital I/O Technical data HA 1880B high voltage test AC high voltage test DC insulation resistance test Technical data HA 1880G high voltage test AC Technical data HA 1880J high voltage test AC high voltage test DC insulation resistance test safety current limited VAC / 3 ma VDC / 4 ma VDC / max. 10 GOhm VAC / 100 ma / 500 VA VAC / 100 ma / 500 VA VDC / 40 ma VDC / max. 10 GOhm Special features n conforms to CE, in accordance with EN n calibration via Ethernet interface n supported by a user-friendly operation n automatic test process n 4.3" TFT display n time basis seconds n optical and audible alarm n min./max. limiting value comparator n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface Accessories n high voltage test pistols n test dummy n PC remote control software n warning lamp set All parameters are freely programmable. 7

8 Earth bond tester P 1800D Table-top device single devices Ethernet USB RS-232 digital I/O Special features n conforms to CE, in accordance with EN n test device for safety test n calibration via Ethernet interface n automatic test process n 4.3" TFT display n time basis seconds Technical data P 1800D earth bond test resistance measurement no-load voltage AAC / mohm 6 V and 12 V n optical and audible alarm n min./max. limiting value comparator All parameters are freely programmable. n micro processor controlled n internal clock / calendar n 24 VDC control interface n PC remote control interface Accessories n earth bond test probe n test dummy n PC remote control software n set-up handle 8

9 Series application examples for safety tester according to standard Safety test via earth bond test probe and / or high voltage test pistols LG 1800 Safety test via earth bond test probe and connection box LG 1800 High voltage test via test pistols HA

10 Series application examples for safety tester according to standard Safety test via earth bond test probe and connection box KT 1880 Safety test via earth bond test probe and / or high voltage test pistols KT 1880 High voltage test via test pistols HA

11 Surgetester ST 1800B Winding short circuit test with winding materials single devices The surge voltage test is the only possibility to detect winding short circuits and insulation faults within a winding even before the fault affects the electrical specifications of the DUT. There is no other test method which detects whether the DUT has a pre-existing defect and a failure is the result. By the rapid connection of a charged capacitor to the coil under test the stored energy of the capacitor discharges into the inductor. This results in a sinus-like, damped oscillation. The frequency and the amplitude are typical for the DUT. Ethernet USB RS-232 digital I/O Technical data ST 1800B Test voltage Output power Inductance of DUT Sampling rate Memory depth Input resistance 200 V V in 100 V steps max J 10 µh and more 100 MHz (10 ns) / 8 Bit 5000 Byte 10 MΩ Screen size 5.6 inch, colour LCD (320 x 234) Evaluation DUT storage 360 Display Power supply Dimensions Weight error surface, differential error surface, corona quantity comparison, corona frequency comparison PASS / FAIL, acoustic signal 115 V / 230 VAC / 50/60 Hz 31 cm x 15 cm x 18 cm 5.4 kg Temperature range 25 C - 40 C The surgetester ST 1800B has a memory for 360 DUTs. The device can be operated via an RS-232 interface in connection with a PC. Thus an application within automatic test systems and production lines is possible. The device has an unbeatable price / performance ratio. Standard accessories n High voltage test power line n Power supply connection cable n USB cable n RS-232 cable Special features n With a programmable test voltage of VDC a surge voltage pulse is generated which does not damage the DUT due to its low power. n Partial discharges (corona) are shown very clearly by the high sampling rate of 100 MHz. Thereby the quality of the insulation can be determined qualitatively. n The ST 1800B allows the testing of inductances from approximately 10μH. All coils having a greater inductance can be tested with this device. n Automatic evaluation of: - error surface - differential error surface - corona quantity comparison - corona frequency comparison n The ST 1800B evaluates on the basis of the established criteria and shows the user a PASS / FAIL result. Thus the application of the device is also possible in production areas with trained test personnel. 11

12 Software for remote control DAT 1800 PC software Remote control software DAT 1800 n for device series 1800 n operating system WINDOWS n user-friendly programming n storing of test results n network adaptable n password-protected user hierarchy n upgradeable software concept n many useful features, e.g. - barcode scanner model device serial number comment - remote control via: Ethernet USB RS-232 Programme creation n user-friendly creation of complex test processes via mouse and keyboard n clearly arranged presentation of programmed test methods, as e.g.: continuity test, earth bond test, high voltage test, etc. n storage of any number of programmes on hard disk or in the network (XML, ACCESS) n your own creation of test processes within all programmes n password protection Test parameters n complete and easy setting of test parameters for single test methods in case of high voltage test e.g. TEST TIME, RAMP TIME, TEST VOLTAGE, RELEASE CURRENT, etc. n via programme branches the next test process can be controlled depending on result of test step n text and screen displayed steps to guide the tester or to request additional information 12

13 Software for remote control DAT 1800 PC software Testing n The module»testing«displays the sequence of the current test programme. For each current test step the results are displayed and the progress of the already performed test steps are displayed in chronological order. n A step by step hand-operation makes it easy to detect errors in case of complex tests. n large PASS / FAIL display Results n In order to allow complete documentation of the tests, the test results together with the measured values are stored in an ASCII file. Further processing in external programmes is therefore easily possible. Upon request an ACCESS data file can be stored. The test results can, of course, also be printed. n statistics function n text search n data can be printed or stored as PDF 13

14 Accessories series 1800 High voltage test pistols SP 02 and SP 03 n conforms to CE, in accordance with EN n operating voltage max. 10 kvdc / 8 kvac n test voltage 25 kvdc n housing made of unbreakable plastic n connection via highly flexible safety cable n wear-proof tungsten test prod n teflon guard ring against wear n high voltage proof connection plug Types SP 02 SP 02-5 SP 03 SP 03-5 test pistol with a 2 meter length of connecting cable and plug test pistol with a 5 meter length of connecting cable and plug test pistol with a 2 m length of connecting cable, plug and integrated start switch test pistol with a 5 m length of connecting cable, plug and integrated start switch Earth bond test probe One of the most important of all the safety testing operations is the earth bond test. These tests are often performed by hand. In such cases the earth bond test probe is the link between the operator, tester and DUT. The probe will contact the DUT safely and protect the operator. Types PE 81-i KL05 KL10 Earth bond test probe with start key, 2 m connection cable Cable length 5 meters Cable length 10 meters 14

15 Accessories series 1800 Test dummy Only by checking the test device daily with a PASS/ERROR simulation with the dummy the user can be sure that the products function properly as to safety technique and especially the safety of your products is guaranteed for the end customer. Types D2012 D2000 For all standard devices and test systems suitable. Simulation of protective wire test, insulation test, high voltage test and leakage current test. For high voltage testers with HV pistols. Simulation of high voltage test. Connection boxes Many possibilities are available to connect the DUT to the test device by means of the connection boxes and control panels. The DUT connection can be carried out via various sockets according to the national standard or line terminals. Types A3 / 3800-b A3 / 3800-e A8 / 3800-b A7 / 3800-b connection box (HA 1800B and KT 1880B, safety current limited) connection and control panel with 2-hand operation (conforms to CE, in accordance with EN with approved safety relay) connection box with one power socket connection box with power socket for countries EU, GB, CH 15

16 Accessories series 1800 Warning lamp set The warning lamp set WL 23 signals at a high voltage test, that the test equipment like high voltage pistols are under voltage or not. n red = DUT under voltage danger n green = DUT not under voltage no danger n according to EN Types WL 23 WL 25 warning lamp set with connection cable length 1,5 m warning lamp set with LED, connection cable length 1,5 m Standard test cage Special features: n conforms to CE, in accordance with EN n enclosure made of grey PVC n swivel acrylic glass lid with damping cylinder n safety limit switch, automatic contact break Types HB 3400L outside dimensions: H=365 mm, W=590 mm, D=780 mm inside dimensions: H=330 mm, W=550 mm, D=510 mm HB 2100L outside dimensions: H=705 mm, W=500 mm, D=800 mm inside dimensions: H=200 mm, W=410 mm, D=490 mm plug-in: 19'' / 5 HU 16

17 Accessories general High voltage plug and socket connections n industrial use n multi-pole n max VAC / 30 AAC Type Model No. of poles ST51 plug, for industrial use 5 ST71 plug, for industrial use 7 ST91 plug, for industrial use 9 BU51 socket, for industrial use 5 BU71 socket, for industrial use 7 BU91 socket, for industrial use 9 Relays RL 42 and RL 21 n mono stable DC relay n breaking capacity 5000 VA max. (Ohmic / resistive load) n disconnection / isolation voltage 5000 VAC max. n constant current 30 AAC max. n switching frequency max. 3 / sec n mechanical switching cycles 5*10 6 max n basic body made of plastic n operating current 10 AAC max. Type HV Relay RL 21 HV Relay RL 42 HV Relay RL 42-h contact equipped with 1 change-over contact 2 change-over contacts 2 change-over contacts exciting coil 24 VDC / 0,25 A 24 VDC / 0,25 A 24 VDC / 0,25 A cut-off voltage 5000 VAC 5000 VAC VAC continuous current 30 AAC 30 AAC 30 AAC connection faston faston free cable ends Universal power socket PP20 n suited for devices of protection class II n test voltage: max VAC max VDC n functional current max. 16 AAC n availabe national standards: Australia, Brazil, China, Denmark, Germany, Great Britain, Italy, Netherlands, New Zealand, Austria, Poland, Portugal, Sweden, Switzerland, Spain, Hungary, Turkey, USA 17

18 Trainings Advantages Trainings: lower costs for production optimize test time Training Always one step ahead! efficient use device features know how safety tester We offer training courses which are based on the questions, needs and test requirements of our customers. Get to know close to practice and application-oriented your safety test device as well as the most important test standards. Our qualified technicians are experienced specialists and know the requirements from practical experience. All relevant test steps are demonstrated by means of the example of your DUT and you receive useful tips how test device and software function together optimally. After the training course you will be able to use all of the device features effectively and perform the necessary safety tests economically for your company. SAFETY MEETS COMPETENCE 18

19 We about us SPS electronic GmbH SPS electronic GmbH was founded at Schwäbisch Hall in Together with partners in several European countries test technique in the field of electrical safety is developed, manufactured and sold worldwide. The product range of SPS electronic GmbH mainly covers three areas which are all directly related to the safety technical testing of electro-technical products: n safety and function test devices n customer-specific test systems n comprehensive service (calibration and repair service) A branch in Northern Germany and an extensive dealer network in Germany as well as independent trading companies throughout the world ensure a customer-oriented service. In order to achieve a quality optimization in all company areas the SPS electronic GmbH has been certified by DEKRA according to standard ISO 9001 for many years. Service SPS electronic GmbH We are there for you... We place great importance on being there for our customers. That is why you as a customer of SPS electronic GmbH benefit not only from innovative and high quality products but also from comprehensive services. For this purpose highly qualified technicians are available for comprehensive consultation around the electrical test technique. A calibration and service centre, as well as our international partners, guarantee worldwide a good and quick service of the test devices. Included in the services of SPS electronic GmbH are: n on-site service n calibration and repair service, also for OEM / external devices n calibrations according to ISO 9001 n shipment of spare parts Headquarters / central office SPS electronic GmbH Blätteräcker Schwäbisch Hall Phone: /878 0 Fax: / info@spselectronic.com n remote diagnosis via the Internet n hotline, trainings n loan device service n maintenance agreement n shopping round-the-clock in our online shop For SPS electronic GmbH it goes without saying to not only calibrate our own devices but also test devices and systems of external manufacture. For any questions or requests in regard to service please contact our service centre. Service centre SPS electronic GmbH Boschstraße Twist Phone: / Fax: / service@spselectronic.com 19

20 SAFETY MEETS COMPETENCE SPS electronic GmbH Blätteräcker Schwäbisch Hall Germany Phone: /878 0 Fax: / info@spselectronic.com Service hotline: Phone: / Fax: / service@spselectronic.com SPS_catalogue_series_1800 EN