Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification June 2009 Enterprise Platforms and Services Marketing
Revision History Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Revision History Date Revision Number June 2009 1.0 Initial Release Modifications Disclaimers Information in this document is provided in connection with Intel products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's Terms and Conditions of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any express or implied warranty, relating to sale and/or use of Intel products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Intel products are not intended for use in medical, life saving, life sustaining, critical control or safety systems, or in nuclear facility applications. Intel might change specifications and product descriptions at any time, without notice. Designers must not rely on the absence or characteristics of any features or instructions marked "reserved" or "undefined." Intel reserves these for future definition and shall have no responsibility whatsoever for conflicts or incompatibilities arising from future changes to them. The Intel RAID Smart Battery AXXRSBBU7 may contain design defects or errors known as errata which may cause the product to deviate from published specifications. Current characterized errata are available on request. Intel is a trademark or registered trademark of Intel Corporation or its subsidiaries in the United States and other countries. *Other names and brands may be claimed as the property of others. Copyright 2009, Intel Corporation, Portions Copyright LSI, Corporation ii
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Table of Contents Table of Contents 1. Overview... 1 2. Hardware... 4 2.1 Electrical and Mechanical Details... 4 2.2 Functional Block Diagram... 5 2.3 Board-to-board connector... 5 2.4 Remote Extender Board (REB)... 6 2.5 Remote Battery Connecting Cables... 6 2.6 Battery Module... 7 2.6.1 Internal Connecting Cable... 7 2.6.2 Circuit Logic Board... 7 2.6.3 Battery Pack - Life and Data Retention Time... 8 2.6.4 Battery States... 8 3. RAID Firmware Interaction... 10 4. Software... 11 4.1 Intel RAID BIOS Console 2... 11 4.2 Intel RAID Web Console 2... 11 4.3 Intel RAID Command Line Utility 2... 11 5. Product Regulatory Compliance... 12 5.1 Intended Application... 12 5.2 Safety... 12 5.3 Environmental Compliance... 12 Glossary... 13 Reference Documents... 14 iii
List of Figures Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification List of Figures Figure 1. Intel RAID Smart Battery AXXRSBBU7... 2 Figure 2. Block Diagram... 5 Figure 3. Remote Extender Board...6 iv
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification List of Tables List of Tables Table 1. Electrical and Mechanical Details... 4 Table 2. Board-to-Board Interface Connector Pin-out... 5 Table 3. Cable Compatibility... 6 Table 4. Interface Connector Pin-out...6 Table 5. Interface Connector Pin-out...7 v
List of Tables Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification <This page intentionally left blank.> vi
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Overview 1. Overview This document describes the key hardware components, firmware, and software utility requirements for the Intel RAID Smart Battery AXXRSBBU7. It provides data integrity for the RAID (Redundant Array of Inexpensive Disks) solution by ensuring that the data passing through the cache is protected during a power outage until written to the hard drives. The Intel RAID Smart Battery AXXRSBBU7 is available as an accessory for some Intel RAID Controller models. The Intel RAID Smart Battery AXXRSBBU7 contains the following components: Board-to-board connector: The Intel RAID Smart Battery AXXRSBBU7 can connect to the base RAID controller through this connector, as a daughter card to the base RAID controller. 20-pin remote battery connector: The Intel RAID Smart Battery AXXRSBBU7 can remotely connect to the Remote Extender Board (REB) component through this connector. Remote Extender Board (REB): The REB component is used to connect to the base controller through the board-to-board connector, as a daughter card to the base controller, so as to provide a 20-pin inline connector for remote battery installation support. Remote battery connecting cable: A 20-inch 20-pin connector cable is provided to connect the REB card to the battery. The Smart Battery Module which includes the following components: Smart Battery circuit board: This ensures that the battery is maintained at optimal performance and charge levels. This circuit is based on the Texas Instruments bq2060a SBS v1.1-compliant gas gauge IC*. Battery pack: The battery pack is mounted on the circuit board. It includes a separate internal circuit logic board and Li-Ion (Lithium Ion) batteries. The logic board provides sensing and management logic to support battery charge, discharge, and monitoring. 5-pin battery pack connecting cable: The connector is used for communicating between the Smart Refresh circuit board and the battery pack. Monitoring / notification software: Monitoring is accomplished through the Intel RAID BIOS Console 2, Intel RAID Web Console 2, or Intel RAID Command Line Utility 2 utilities. The software notifies the user of failures or corrective actions. 1
Overview Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification 1. J4 Battery Pack Harness Connector 2. J5 Board-to-board Connector 3. J2 Remote BBU Connector 4. Battery Pack Harness Figure 1. Intel RAID Smart Battery AXXRSBBU7 The battery pack charges automatically and communicates battery status information, such as voltage, temperature, and current to the host computer system. During RAID controller operation, a write back cache option is available where data is first written to the RAID controller cache memory and held in memory until the disk is available for the write to complete. This improves write performance as it is faster to write data to the RAID adapter s cache memory than it is to write it directly to a storage device. These write operations are completed quickly at the software application level. The RAID controller then writes the cached data to the storage device when it is available to accept the write. This method of writing data carries a risk. Cached data on the RAID controller can be lost if the AC power fails before the data is written to the storage device. The Intel RAID Smart Battery AXXRSBBU7 mitigates this risk by providing battery power to the RAID controller if the AC power fails. 2
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Overview The Intel RAID Smart Battery AXXRSBBU7 monitors the voltage level of the DRAM modules on the RAID controller. If the voltage drops below a predefined level, the Smart Battery switches the memory power source from the RAID controller to the battery pack. The battery pack provides power for the memory until the voltage returns to an acceptable level, at which time the Smart Battery circuit board switches the power source back to the RAID controller. Cached data is then written to the storage devices with no loss of data. The Smart Battery provides additional fault tolerance when used with an UPS. The battery pack cache memory hold time depends on the size and configuration of the RAID controller memory. Retention time depends on memory capacity and the number of memory components on the DIMM to support the capacity. An estimated battery backup retention time is 72 hours (three days). 3
Hardware Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification 2. Hardware 2.1 Electrical and Mechanical Details Feature Data retention Chemistry Dimensions Weight Operating temperature Operating humidity Storage temperature Storage humidity Battery capacity Voltages Fast charge rate Battery voltage conditioning Battery charge time Date retention times Table 1. Electrical and Mechanical Details Up to 72 hours Lithium-Ion (Li-Ion) Description 3.160 inches x 2.122 inches (battery extends over PCB) 51 grams 10 to 44.5 C dry bulb temperature (the maximum dry bulb temperature is derated by 3.3 C per 1000 m above 500 m) 20% - 80 %, non-condensing Depends on the storage time: Greater than 90 days at 0 to 30 C 30 to 90 days at 0 to 40 C Less than 30 days at 0 to 50 C 20% to 80 %, non-condensing 1350 mah Nominal OCV: 3.7 V 500 mah Less than 3.0 V Typical: Approximate 4 hours 72 hours for 512 MB, using five 64M x 16 parts DDR MTBF (electrical components) 3,257,965 hours at 40 C (AXXRSBBU07) Battery shelf life Battery operational life 20,408,163 hours at 40 C (Remote Extender Board) One year 500 recharges cycles Note: Intel recommends replacing the battery yearly. 4
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Hardware 2.2 Functional Block Diagram Figure 2. Block Diagram 2.3 Board-to-board connector The Intel RAID Smart Battery AXXRSBBU7 can be connected through the board-to-board connector J5. Table 2. Board-to-Board Interface Connector Pin-out Pin Signal Name Signal Type 1 VBB_DDR_MEM Output 2 GND GND 3 +12 V Input 4 GND GND 5 PFAIL# Output 6 BBEN Input 7 +1.8V Input 8 BBU_DET Output 9 3.3v_AUX Input 10 GND GND 11 GND GND 12 +3.3V Input 13 SCL Input / output 14 GND GND 15 SDA Input / output 16 BBSTATUS Output 17 GND GND 18 BBSTROBE Input 19 GND Input 20 VBB_DRR_MEM Output 5
Hardware Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification 2.4 Remote Extender Board (REB) The REB component is designed to mount to the base controller through the board-to-board connector J2, as a daughter card to the base controller. The REB provides a 20-pin remote battery connector J1 for remote battery installation support. Figure 3. Remote Extender Board 2.5 Remote Battery Connecting Cables The AXXRSBBU7 supports remote connectivity to a RAID controller via a 20 pin cable. Remotely connecting the battery to some RAID controllers may also require the use of the Remote Extender Board (REB). To remotely connect the Intel RAID Smart Battery AXXRSBBU7 to a RAID controller, connect the 20-pin cable to J2 on the battery and the other end of the cable to the REB J1 connector, or to a 20 pin connector on the RAID controller if available. If using a REB, the REB should then be mounted as a daughter card to the RAID controller through the J2 connector on the REB. Table 3. Cable Compatibility Intel RAID Controller or Server System Intel RAID Controller RS2BL080 Intel RAID Controller RS2BL040 Intel RAID Controller RS2PI008 20-inch Cable X (Requires REB) X (Requires REB) X Table 4. Interface Connector Pin-out Pin Signal Name Signal Type 1 +12 V Input 2 GND GND 3 SPARE N/A 4 GND GND 5 VREG_DDR (1.8 V / 2.5 V) Input 6
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Hardware Pin Signal Name Signal Type 6 GND GND 7 +3.3 V Input 8 GND GND 9 DDR Rail (2.5 V 1.8 V) In power / out power, depending on mode 10 GND GND 11 AUXPWR_3.3V Input 12 GND GND 13 SCL Input / output 14 GND GND 15 SDA Input / output 16 PFAIL# Output 17 SPARE N/A 18 XD0-BBE Input 19 BBSTROBE Output 20 BBSTATUS Output 2.6 Battery Module The battery module includes components and states of operation as described below. 2.6.1 Internal Connecting Cable Within the battery module, a 5-pin connector cable connects the battery pack to the Smart Battery circuit board. Table 5. Interface Connector Pin-out Pin Signal Name I/O Description 1 VBATP Input Battery positive terminal 2 THERMISTOR SENSE Output Sense contact of the thermistor 3 GND Input Battery negative terminal 4 SCL Output I 2 C Clock for pack monitoring 5 SDA Input I 2 C Data for pack monitoring 2.6.2 Circuit Logic Board The Intel RAID Smart Battery AXXRSBBU7 is based on the Texas Instruments bq2060a SBS v1.1-compliant Gas Gauge IC*. The SBS v1.1 IC maintains an accurate record of the available charge. It monitors the amount of charge input into or removed from the Intel RAID Smart Battery AXXRSBBU7 to determine the battery capacity. The bq2060a measures battery voltage, temperature, and current; estimates battery selfdischarge and monitors the battery for low-voltage thresholds. It measures charge and discharge activity by monitoring the voltage across a small-value series sense resistor between the battery s negative terminal and the negative terminal of the battery pack. The battery charge 7
Hardware Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification is determined by monitoring this voltage and correcting the measurement for environmental and operating conditions. For more information about the Texas Instruments bq2060a SBS v1.1-compliant Gas Gauge IC*, refer to the Texas Instruments web site at http://www.ti.com/. The Intel RAID Smart Battery offers the following features: The Smart Battery circuit integrated into the battery pack Provides reduced host CPU intervention Shares I 2 C bus with the on-board EEPROM (Electronically Erasable Programmable Read-Only Memory) for memory Provides real-time battery status information Displays a low charge warning Provides instantaneous voltage, current, and temperature warnings Provides remaining battery charge percentage and at-rate information Broadcasts event alarms to the host: - Out-of-temperature - Terminate charge - Terminate discharge - Low capacity Displays manufacturing information Provides Smart Charger Protocol for improved battery maintenance, calibration, and charging performance 2.6.3 Battery Pack - Life and Data Retention Time The Intel RAID Smart Battery software utilities use a counter to show the number of times the battery has been recharged. When replacing the Intel RAID Smart Battery AXXRSBBU7, the Intel RAID BIOS Console 2 utility can be used to reset the counter to zero for the new battery. Intel recommends that you replace the Intel RAID Smart Battery AXXRSBBU7 once a year or after 500 recharging cycles, whichever comes first. The Smart Battery has a one-year warranty. The Smart Battery can retain data for about 72 hours (three days). This is approximate and can vary due to several factors, including charge level of the battery pack, the battery load, the ambient temperature, the age of the battery, and the number of discharge cycles associated with the battery. 2.6.4 Battery States The battery pack includes sensing logic that checks the battery voltage levels and recognizes the battery state. 2.6.4.1 Initialized State The battery is in the initialized state during a normal power-up sequence. In the RAID firmware, there are two levels of initialization: 8
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Hardware During boot loader execution During a RAID firmware boot 2.6.4.2 Discharging State The battery voltage is drained as part of a relearn cycle. 2.6.4.3 Fully-charged State Battery voltage level is monitored to determine the level of charge. Charging begins when the battery s sensing logic detects low voltage. Once a new battery is fully charged, a relearn cycle is initiated. Relearn is the process of taking a fully charged battery through the discharge-charge cycle to update the gas gauge capacity parameters. The relearn cycle takes up to 24 hours to fully discharge and recharge the battery pack. After the relearn cycle is completed, information from the battery accurately provides the state of charge, capacity, and other parameters. These parameters determine the health of the battery; a relearn should be performed periodically to recalibrate these parameters: The relearn cycle can be set at a user-defined interval. The default is one month (30 days). A relearn cycle is initiated when a new battery is inserted, even if the battery was fully charged previously. Some applications can start a relearn, or a relearn can be manually started. 2.6.4.4 Fully-discharged State The fully-discharged state is detected as a very low voltage parameter. The charger detects a fully-discharged battery state and starts charging the cells when sufficient power is available, and when the firmware has completed initializing the pack. 9
RAID Firmware Interaction Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification 3. RAID Firmware Interaction The RAID firmware detects the battery status and logs the following events: Battery is present Battery is not present A new battery is detected Battery has been replaced Battery temperature is high Battery voltage is low Battery is charging Battery is discharging Battery voltage is normal Battery needs replacement: SOH is bad Battery needs replacement: Battery is three years old Battery needs replacement: Charger is not working Relearn has started Relearn is in progress Relearn completed Relearn timed out Relearn pending: Battery is under charge. Relearn postponed Relearn will start in four days Relearn will start in two days Relearn will start in one day Relearn will start in five hours 10
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Software 4. Software 4.1 Intel RAID BIOS Console 2 The system BIOS loads the RAID option ROM that resides on the Intel RAID controller flash. To use this utility, press <Ctrl> + <G> when prompted during POST (Power-on Self Test). The option ROM checks for the presence of the battery and informs the user if the battery is missing or not fully charged. The Intel RAID BIOS Console 2 utility can be used to monitor charge cycle count and voltage levels. For more information on the Intel RAID BIOS Console 2 utility, see the Intel RAID Software User s Guide. 4.2 Intel RAID Web Console 2 The Intel RAID Web Console 2 utility is an operating system-based utility for supported Microsoft Windows* and Linux* operating systems. This utility can monitor battery status, charge level, and so on. For more information on the Intel RAID Web Console 2 utility, see the Intel RAID Software User s Guide. 4.3 Intel RAID Command Line Utility 2 The Intel RAID Command Line Utility 2 is a text-based command-line utility (CLU) for DOS*, UEFI*, Microsoft Windows* and Linux* operating systems. It shows battery status and can be used to initiate a relearn. For a list of all command line options, see the Intel RAID Controller Command Line Tool 2 User Guide. 11
Product Regulatory Compliance Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification 5. Product Regulatory Compliance 5.1 Intended Application This product was evaluated as a component for use with Information Technology Equipment (ITE), which may be installed in offices, schools, computer rooms, and similar commercial type locations. The suitability of this product for other product categories and environments (such as: medical, industrial, telecommunications, NEBS, residential, alarm systems, test equipment, and so on.), other than an ITE application, may require further evaluation. 5.2 Safety This BBU complies and has been certified by UL to UL60950. 5.3 Environmental Compliance This BBU complies with: European Directive 2002/95/EC and it s updates - Restriction of Hazardous Substances (RoHS) - Threshold limits and banned substances are noted below the following: Quantity limit of 0.1% by mass (1000 PPM) for: Lead, Mercury, Hexavalent Chromium, Polybrominated Biphenyls Diphenyl Ethers (PBB/PBDE) Quantity limit of 0.01% by mass (100 PPM) for: Cadmium MII Measure 39 (China RoHS) - EFUP of 5-10 yrs, based on the technology European Battery Directive 2006/66/EC and it s updates UN38.3 Air Transportation Regulation IATA, ADR Transportation Requirements 12
Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Glossary Glossary This appendix contains important terms used in the preceding sections. Word / Acronym BBU BIOS CLU DIMM Gb GB Kb KB Mb MB PCB POST RAID ROM SAS SCSI SOH Battery Backup Unit Basic Input/Output System Command-line Utility Dual In-line Memory Module Gigabit Gigabyte Kilobit Kilobyte Megabit Megabyte Printed Circuit Board Power-on Self Test Redundant Array of Independent Disks Read-only Memory Serial Attached SCSI Small Computer Systems Interface State of Health Definition 13
Reference Documents Intel RAID Smart Battery AXXRSBBU7 Technical Product Specification Reference Documents See the following documents for additional information: Intel RAID Smart Battery AXXRSBBU7 User s Guide (Document number: E70472-00x) Intel RAID Software User s Guide (Document number: D29305-0xx) Intel RAID Controller Command Line Tool 2 User Guide (Document number: E36092-00x) 14