Audit Report in the framework of the APIC Audit Programme



Similar documents
Title:: Effective GMP AUDITS for APIs and Formulation Pharma Companies By G.Sundar-Director/Consultant PharmQA Compliance solutions

Author General Management Quality Assurance

Schweppes Australia Head Office Level 5, 111 Cecil Street South Melbourne Victoria

Quality Information. Buchs Manufacturing Site

EUROPEAN COMMISSION HEALTH AND CONSUMERS DIRECTORATE-GENERAL. EudraLex The Rules Governing Medicinal Products in the European Union

JANUARY 2013 PREPARATION OF A SITE MASTER FILE FOR A MANUFACTURER OF COSMETIC PRODUCTS

PROPOSED UPDATED TEXT FOR WHO GOOD MANUFACTURING PRACTICES FOR PHARMACEUTICAL PRODUCTS: MAIN PRINCIPLES (JANUARY 2013)

"How to do"- Document ACTIVE PHARMACEUTICAL INGREDIENTS COMMITTEE

Guidance for Industry: Starting Material Supplier Management

ASSESSMENT OF QUALITY RISK MANAGEMENT IMPLEMENTATION

Quality Management System (QMS) for Active Pharmaceutical Ingredients (API) Manufacturers

Questionnaire Layout:

Quality Agreement. by and between. Supplier Name. Address: and. Client Name: Address:

EUROPEAN COMMISSION HEALTH AND CONSUMERS DIRECTORATE-GENERAL. EudraLex. The Rules Governing Medicinal Products in the European Union

MeriCal Quality Profile

Working Party on Control of Medicines and Inspections. Final Version of Annex 15 to the EU Guide to Good Manufacturing Practice

The FDA recently announced a significant

Pharmaceutical Wholesaler Site Inspection Checklist

ICH guideline Q7 on good manufacturing practice for active pharmaceutical ingredients questions and answers

EUROPEAN COMMISSION HEALTH AND CONSUMERS DIRECTORATE-GENERAL

Guide to Good Distribution Practice of Medicinal Products for Human Use

COMMISSION DIRECTIVE 2003/94/EC

GLUTEN-FREE CERTIFICATION PROGRAM

Q7 Implementation Working Group ICH Q7 Guideline: Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients Questions and Answers

Annex 9 Guide to good storage practices for pharmaceuticals 1

Working Party on Control of Medicines and Inspections. Final Version of Annex 16 to the EU Guide to Good Manufacturing Practice

Site visit inspection report on compliance with HTA minimum standards. London School of Hygiene & Tropical Medicine. HTA licensing number 12066

Quality Management System for Active pharmaceutical Ingredients manufacturers. Integrating GMP into ISO 9001

BRC Food Safety Management System Implementation Workbook

New Guidelines on Good Distribution Practice of Medicinal Products for Human Use (2013/C 68/01)

Recent Updates on European Requirements and what QPs are expected to do

GMP Training Course Quality Control October Lesley Graham Senior Inspector (UK)

Corrective and Preventive Actions

Annex 2. WHO good manufacturing practices for pharmaceutical products: main principles 1

ASTRAZENECA GLOBAL POLICY QUALITY AND REGULATORY COMPLIANCE

ICH guideline Q10 on pharmaceutical quality system

GUIDE TO IMPLEMENTING A REGULATORY FOOD SAFETY AUDITOR SYSTEM

EUROPEAN COMMISSION ENTERPRISE AND INDUSTRY DIRECTORATE-GENERAL. EudraLex The Rules Governing Medicinal Products in the European Union.

AS9100 Quality Manual

Annex 7 Guidelines on pre-approval inspections

FAMI-QS Certification Rules for Operators. Rules for Operators

Conducting a Gap Analysis on your Change Control System. Presented By Miguel Montalvo, President, Expert Validation Consulting, Inc.

Company Quality Manual Document No. QM Rev 0. 0 John Rickey Initial Release. Controlled Copy Stamp. authorized signature

Example of a food company quality

GOOD DOCUMENTATION AND QUALITY MANAGEMENT PRINCIPLES. Vimal Sachdeva Technical Officer (Inspector), WHO Prequalification of Medicines Programme

IMP management at site. Dmitry Semenyuta

Computerised Systems in Analytical Laboratories

COMPLIANCE BY DESIGN FOR PHARMACEUTICAL QUALITY CONTROL LABORATORIES INSIGHT FROM FDA WARNING LETTERS

The Application and Inspection Process What to Expect

INTERNATIONAL CONFERENCE ON HARMONISATION OF TECHNICAL REQUIREMENTS FOR REGISTRATION OF PHARMACEUTICALS FOR HUMAN USE

GOOD MANUFACTURING PRACTICE GUIDE FOR ACTIVE PHARMACEUTICAL INGREDIENTS

Auditing as a Component of a Pharmaceutical Quality System

The Quality System for Drugs in Germany

20-21 May 2015, Lisbon, Portugal. Highlights. Speakers:

Electronic GMP Systems

NSF Dietary Supplement

Library Guide: Pharmaceutical GMPs

Audits must be conducted with due concern for employee safety and environmental protection.

Annex 2 Good trade and distribution practices for pharmaceutical starting materials

Doc Edition Section Question Answer Q1 9th /

Preparing for the Pre-Approval Inspection What to do Before the FDA Arrives. Barry A. Friedman, Ph.D. Consultant

Quality Manual # QS MD Logistics, Inc. (Signed copy available upon request) Prepared by Robert Grange, Director Quality

MSC Group Chain of Custody (CoC) Guidance for Non-Reduced Risk Groups

Rx-360 Supplier Assessment Questionnaire (SAQ)

Version 1.0 November 2013 Developed by: Working group of the HPAI Aseptic Services Special Interest Group (ASSIG)

Unilever Supplier Qualification System (USQS) PI Supplier Information Pack SQA Audit

GUIDE TO GOOD MANUFACTURING PRACTICE FOR MEDICINAL PRODUCTS ANNEX 15 *

PharmAssess Audit Reports Operational Consultancy GMP Auditing Services Regulatory Affairs.

ACTIVE PHARMACEUTICAL INGREDIENTS COMMITTEE (APIC) SUPPLIER QUALIFICATION & MANAGEMENT GUIDELINE

PHARMACEUTICAL QUALITY SYSTEM Q10

Best Practices In Ensuring Quality Standards When Outsourcing To Contract Manufacturers, Licensees And Consultants


GRADUATE CERTIFICATE IN GOOD MANUFACTURING PRACTICE (GMP) Plan your career for tomorrow and you will be ahead of your competitors

Edwin Lindsay Principal Consultant. Compliance Solutions (Life Sciences) Ltd, Tel: + 44 (0) elindsay@blueyonder.co.

Combination Products. Presented by: Karen S. Ginsbury For: IFF March PCI Pharma

Product Liability Risk Control Checklist

Guide to Distribution of Cosmetic Products in Ireland

How To Inspect A Blood Bank

Annex 4 Good Manufacturing Practices for pharmaceutical products: main principles

Surgi Manufacturing Quality Manual

23. The quality management system

An Introduction to Internal Audits

Reflection paper for laboratories that perform the analysis or evaluation of clinical trial samples

Food Safety and Quality Management System

Good Clinical Laboratory Practice (GCLP) An international quality system for laboratories which undertake the analysis of samples from clinical trials

Good Manufacturing Practices (GMP) for Pharmaceutical Excipients

UNICEF s Quality Assurance System for procurement of medicines

Good Research Practice

Quality Thinking in other Industries. Dominic Parry Inspired Pharma Training. WEB GMP BLOG inspiredpharmablog.

Integrating Good Manufacturing Practices During the Transition from Clinical Trials to Commercial Manufacturing

QUALITY MANUAL REVISION RECORD

EUROPEAN COMMISSION HEALTH AND CONSUMERS DIRECTORATE-GENERAL. EudraLex The Rules Governing Medicinal Products in the European Union

Good Manufacturing Practices for the Production of Packaging Inks formulated for use on the non food contact surfaces of food packaging and articles

UNICEF s Quality Assurance System for Procurement of Micronutrient Powders (MNP)

Commercial Manufacturing - Qualification & Validation-related GMP Deficiencies and Other Lifecycle Considerations

Standard Operating Procedure Title: Manufacturing Rework Procedure

BRC Food Safety and Quality Management System. New Issue 7

Harmonizing Change Control Processes Globally

Community Guide to Good Practice For Feed Additive and Premixture Operators

Guidelines for the Acceptance of Manufacturer's Quality Assurance Systems for Welding Consumables

Transcription:

Audit Report in the framework of the APIC Audit Programme Company Location Address Country Subject of Audit Audit Date Auditor (lead) Co-Auditor(s) Participants Signature of Auditor(s) Lead Auditor Co-Auditor Attachments page 1 of 13

1. The APIC Audit Programme A Third Party Audit Programme for API Manufacturers An initiative of APIC in cooperation with The API Compliance Institute General Information about The APIC Audit Programme The APIC Audit Programme is a third party audit programme for auditing API manufacturers. The aim of this programme is to provide independent audit reports that can be used for supplier qualification. The basic documents for the APIC Audit Programme are o ICH Q7 Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients / Part II EU GMP Guide o APIC How to do-document, a document that gives an interpretation of how to o implement ICH Q7 based on practical experience APIC Auditing Guide, an industry best practice guide, written by experienced industry auditors. It is addressed to all involved in conducting and hosting audits/inspections. All mentioned documents can be downloaded from the Web-pages www.ich.org, http://ec.europa.eu/enterprise/pharmaceuticals/eudralex/homev4.htm or http://apic.cefic.org. The APIC Audit Programme follows three basic principles: Standardisation of GMP audits Compliance with the CEFIC/APIC Auditing Guide Controlled costs The standardisation of the audit programme is being achieved by: - experienced and trained auditors that are registered as APIC Certified Auditors - a standardised process for preparing, conducting and evaluating audits and the release of the audit report - standardised audit costs The participation in the APIC Audit Programme is on a voluntary basis and is open to all API manufacturers as well as for contract manufacturers, contract laboratories, etc. worldwide. APIC Certified Auditors have to verify their professional experience and have to undergo extensive training programmes. APIC authorises a register of certified auditors who are allowed to conduct the audits within the framework of The APIC Audit Programme. The standardisation of the audit process is guaranteed by defined steps which are described in detail in the APIC Audit Programme Main Document which can be downloaded from the Web-page http://www.api-compliance.org/apicomp_public.html The APIC Audit Programme is being coordinated by the API Compliance Institute (www.apicompliance.org) that was founded in December 2002. The basis for the activities is constituted by a contractual agreement between APIC, a sector group of CEFIC, and CONCEPT Heidelberg, Germany. page 2 of 13

For further information about the APIC Audit Programme, please contact: or Mr. Pieter van der Hoeven, CEFIC Active Pharmaceutical Ingredients Committee (APIC) Av. E. Van Nieuwenhuyse 4 / box 2 1160 Brussels, Belgium Phone +32 2 676 7202 Fax +32 2 676 7359 E-mail pvd@cefic.be Dr. Gerhard Becker API Compliance Institute P.O. Box 10 17 64 69007 Heidelberg, Germany Phone +49 6221 84 44 65 Fax +49 6221 84 44 34 Email: becker@api-compliance.org 2. General Information about the Audit Report The findings of the audit at <company>are summarized in this audit report. The audit report is structured as follows: Management Summary with o Purpose of the audit o Conclusions o Acknowledgements General Information about the auditee and an overview of areas, systems, procedures and documents assessed Auditor s observations with a classification (for details see Key for Classification of observations at the end of the list) and the reference to the relevant chapter of ICH Q7 Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients (an to the Aide Mémoire accordingly; numerical numbering system) Summarisation of Recommendations for quality, safety or efficiency improvement (alphabetical numbering system). It should be emphasised that recommendations do not relate to GMP violations. page 3 of 13

Important note: The audit within The APIC Audit Programme is intended to give a complete review of the company s premises and procedure. During the audit the compliance to all chapters of the audit checklist (Aide Mémoire) is being checked by APIC certified auditors (for details see Management Summary Purpose of the audit). Chapters that are left out are mentioned (see Management Summary Purpose of the audit). A general statement about the compliance status of the auditee is given in the Management Summary Conclusions. An overview of the audit is documented within the report. This document gives an indication of the level and type of information to be reocorded. In the following list of the Auditor s observations you will only find a summarisation and rating of observations that will seriously affect, that may affect or that may not affect the quality of products and regulatory compliance as well as a summarisation of recommendations, if necessary. page 4 of 13

3. Management Summary Purpose of audit Conclusions Acknowledgements page 5 of 13

4. General information Give an overview of the company and site such as whether it is part of another group, how the company was formed, previous site names, what is the nature of the sites business and how many APIs or intermediates are manufactured, site size Give an overview of their inspection record and which health authorities have inspected the auditee 5. Organisation and Personnel Give an overview of the staffing levels for the site and departments plus working patterns. Give an overview of the training system and the level and frequency of GMP training. Indicate if contract staff are used and if so for what operations and how they are trained. 6. Quality Systems Give an overview of the quality management system and practices of the site. Give an overview of the quality systems reviewed, including but not limited to change controls, deviation investigations and reporting, CAPA management, risk management applications, validation, recall systems, complaint management, internal audit programme Give an overview Annual Product Review(s) reviewed and their compliance to ICH Q7 and conclusions. 7. Facilities Give an overview of the facilities visited and assessed. Indicate what utilities are used on the site and are under the responsibility of the site/or third party. If necessary indicate the buildings and infrastructure ages and include main areas such as production buildings, solvent storage, warehousing and laboratory. If more than one API or facility is used for manufacture, indicate which ones are relevant to the product(s) being assessed. Indicate if facilities are of suitable design and permit access to equipment for ease of cleaning and maintenance. Indicate if the warehouse(s) are adequately monitored and controlled for temperature and relative humidity. Ensure facilities and utilities that need to be monitored are suitably page 6 of 13

alarmed to allow investigation of any acceptable relevant excursions form operating parameters Give an overview of the general cleaning procedures/systems and pest control employed in the production facilities. 8. Equipment Indicate which equipment is used for the process(es) and if relevant their material of construction. Give an overview of the engineering maintenance, preventative maintenance and calibration system. Give an overview of the qualification status and system employed in equipment qualification. 9. Computerised Systems Indicate what systems are used for control inventory, raw and finished material status and if relevant production and laboratory equipment. Indicate if there is adequate control of passwords and computer validation is performed where appropriate. 10. Material Systems/supplier qualification Give an overview of raw material receipt, sampling and storage. Indicate who samples the raw materials and what sampling plans are used. Indicate how quarantine, sampled and released material is segregated and controlled. Give an overview of the vendor evaluation system. Give an overview of raw material dispensing and operations. Indicate how during manufacturing operations in-process sampling is performed anf how and who performs the testing. Indicate who is responsible for the testing and release of raw materials, intermediates and finished goods. Document how finished goods batch release is performed. page 7 of 13

11. Production Indicate how operations are performed with regards to manufacturing instructions and completion of such documents. Indicate the system used for traceability of materials and equipment. Indicate if dedicated or multi use equipment is used and how cleaning validation/verification is performed. If closed or open systems are used indicate to which part of the process they refer to. Give an overview of in use and completed batch records reviewed and indicate findings. Give an overview of the approach to process validation and the status of the validation status of the process. Give an overview of the process validation protocol and report. 12. Packaging and Labelling Explain how packaging operations are performed and documents and what standard of clean room is used (if relevant). 13. Laboratories Give an overview of the QC laboratory condition and the equipment used for the analysis of the audited material. Give an overview of the reference standard control system and of the laboratory equipment calibration and maintenance activities. Document which laboratory specifications, analytical methods and notebooks were reviewed. Give an overview of the analytical validation status of the methods used in the laboratories. page 8 of 13

For sections 5 to 13 ensure adequate detail is given on observations that will be listed in section 14 to allow reviewers of the report enough information to assist in their assessment of the observations to their operations/compliance requirements 14. Observations Contact details: page 9 of 13

2 Quality Management 2.1 2.11 2.12 2.13 2.14 2.16 2.17 2.18 2.2 2.21 2.22 2.3 2.4 2.40 2.41 2.5 2.50 2.51 3 Personnel 3.1 3.10 3.11 3.12 3.2 3.21 3.22 3.23 3.24 4 Buildings and Facilities 4.1 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.2 4.20 4.21 4.22 4.23 4.24 4.3 4.30 4.31 4.32 4.33 4.34 4.4 4.40 4.41 4.42 4.43 4.5 4.6 4.60 4.7 4.70 4.71 4.72 5 Process Equipment 5.1 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.2 5.20 5.21 5.23 5.24 5.25 5.26 5.3 5.30 5.31 5.32 5.33 5.34 5.35 5.4 5.40 5.41 5.42 5.43 5.44 5.45 5.46 5.47 5.48 6 Documentation and Records 6.1 6.10 6.11 6.12 6.13 6.14 6.15 6.17 6.18 6.2 6.20 6.3 6.30 6.31 6.4 6.40 6.41 6.5 6.50 6.51 6.52 6.6 6.60 6.61 6.7 6.70 6.71 6.72 6.73 7 Materials Management 7.1 7.10 7.11 7.12 7.13 7.14 7.2 7.20 7.21 7.22 7.24 7.3 7.30 7.31 7.33 7.34 7.35 7.4 7.40 7.41 7.42 7.43 7.44 8 Production and In Process Controls 8.1 8.10 8.11 8.12 8.13 8.14 8.16 8.2 8.20 8.21 8.3 8.30 8.32 8.33 8.34 8.35 8.4 8.41 8.43 8.44 8.45 8.46 8.47 8.5 8.50 8.51 8.52 9 Packaging and Identification Labelling of APIs and IM 9.1 9.10 9.11 9.12 9.2 9.20 9.21 9.22 9.3 9.30 9.31 9.32 9.33 9.34 9.36 9.4 9.40 9.41 9.42 9.43 9.44 9.46 10 Storage and Distribution 10.1 10.10 10.11 10.2 10.20 10.21 10.23 10.24 page 10 of 13

11 Laboratory Controls 11.1 11.10 11.12 11.13 11.15 11.16 11.17 11.18 11.19 11.2 11.21 11.22 11.3 11.4 11.40 11.41 11.42 11.43 11.44 11.5 11.50 11.51 11.52 11.53 11.54 11.55 11.6 11.60 11.7 11.71 11.72 12 Validation 12.1 12.10 12.11 12.12 12.2 12.20 12.21 12.22 12.23 12.3 12.30 12.4 12.40 12.42 12.44 12.45 12.5 12.50 12.52 12.6 12.60 12.7 12.70 12.71 12.72 12.73 12.74 12.75 12.76 12.8 12.80 12.81 12.82 12.83 13 Change Control 13.10 13.11 13.12 13.13 13.14 13.15 13.16 13.17 14 Rejection and Re-Use of Materials 14.1 14.10 14.2 14.3 14.30 14.31 14.32 14.4 14.40 14.41 14.42 14.5 14.50 14.51 14.52 15 Complaints and Recalls 15.10 15.11 15.12 15.13 15.14 16 Contract Manufacturers (including Laboratories) 16.10 16.11 16.12 16.13 16.14 16.15 16.16 17 Agents, Brokers, Traders, Distributors, Repackers, and Relabellers (Agent) 17.1 17.10 17.11 17.2 17.20 17.3 17.30 17.4 17.40 17.41 17.5 17.50 17.6 17.60 17.61 17.63 17.7 17.70 17.71 17.72 17.8 17.80 18 Specific Guidance for APIs Manufactured by Cell Culture / Fermentation 18.1 18.10 18.13 18.14 18.15 18.16 18.17 18.2 18.20 18.21 18.22 18.23 18.24 18.3 18.30 18.31 18.32 18.33 18.34 18.35 18.36 18.37 18.38 18.4 18.40 18.41 18.42 18.43 18.44 18.5 18.50 18.51 18.52 18.53 19 APIs for Use in Clinical Trials 19.1 19.11 19.2 19.20 19.21 19.23 19.24 19.25 19.3 19.30 19.31 19.4 19.40 19.5 19.50 19.6 19.60 19.61 19.7 19.70 19.8 19.80 19.81 19.9 19.90 19.91 19.92 OK: Covered during audit n/a: not applicable AR: See Audit Report, noncompliance issue page 11 of 13

No. Auditors' Observations Classification Reference Response of Auditee Target Date Responsibility Classification page 12 of 13

Key for Classification of observations Level Critical Major Other Recommen dation Classification rating A deficiency which has produced, or leads to a significant risk of producing an Active Pharmaceutical Ingredient that could be harmful to the human or veterinary patient. A non-critical deficiency: or or which has produced or may produce a product, which does not comply with its Specification; which indicates a major deviation from EU Good Manufacturing Practice; which indicates a failure to carry out satisfactory procedures for release of batches; a combination of several other deficiencies, none of which on their own may be major, but which may together represent a major deficiency and should be explained and reported as such; A deficiency, which cannot be classified as either critical or major, but which indicates a departure from good manufacturing practice. (A deficiency may be other either because it is judged as minor, or because there is insufficient information to classify it as a major or critical deficiency). Recommendation for quality, safety or efficiency improvement. No GMP violation. page 13 of 13