Series 4000 Fiberglass Pipe and Fittings for corrosive industrial service Uses and applications Listings Performance Acid drains Chemical process piping Corrosive slurries Food processing Geothermal Nonoxidizing acids Meets USDA requirements for food processing piping under Federal Regulations 21CFR 175.105 and 21CFR 177.2420. Working pressure from 150 to 450 psig (1 to 3.1 MPa) depending on pipe size. Withstands full vacuum in most sizes when properly bedded and backfilled. Operating temperatures to 300ºF (150ºC) and continuous service to 250ºF (121ºC) based on media. Subzero temperatures will not adversely affect mechanical properties. For temperatures above 250 to 300ºF contact your Ameron representative. Excellent corrosion resistance over a wide temperature range. See Bondstrand Corrosion Guide FP132 for specific applications. Does, not require thrust blocks at ambient temperatures when properly installed in most soils. Smooth inner liner provides Hazen-Williams coefficient of 150 for lower friction losses and reduced pumping costs. Joining systems Quick-Lock straight/taper adhesive-bonded joint featuring integral pipe stop in bell for predictable, precise laying lengths. Flanges and flanged fittings. Mechanical couplings (temperature and chemical resistance properties of system may be reduced). Ameron 1986 FP215 0 04/94 Printed in Holland
Composition Pipe Filament-wound fiberglass reinforced epoxy resin pipe with integral 0.050-inch (1.3 mm) resin-rich reinforced liner. Nominal Pipe Size ASTM Designation (in) (mm) (D2996) 1 25 RTRP-11FE-1112 1½ 40 RTRP-11FE-1114 2-6 50-150 RTRP-11FE-1112 8-16 200-400 RTRP-11FE-1113 Epoxy fittings Filament-wound fittings furnished with reinforced liner using same materials as pipe. Tees 90º and 45º elbows Crosses 45º laterals Nipples and couplings Tapered body reducers Molded Reducing flanges Plugs and end caps Epoxy flanges Filament-wound 1-16 inches (25-400 mm) Compression molded 2-12 inches (50-300 mm) Blind flanges Compression molded 2-12 inches (50-300 mm) Reducer bushings and plugs Compression molded 2-12 inches (50-300 mm) Metallic saddle reductions 316SS - ¼ - 1½ inches (6-40 mm) Thermosetting adhesives RP-34 two-part epoxy for field fabrication Fittings In all sizes Elbows Tees Flanges and blind flanges Reducers Nipples and couplings In 2- to 12-inch (50-300 mm) sizes Compression-molded plugs, reducers and reducing flanges End caps Crosses Laterals Laying lengths of fittings with Quick-Lock ends in 2-to 12-inch sizes match those of ANSI B16.9 steel buttwelding fittings. Flanged ends match ANSI B16.1 and B16.5 bolt hole pattern and face-toface dimensions for 150-lb flanges. 2
Pipe length Nominal Random Pipe Size Length (in) (mm) (ft) (m) 1-11/2 25-40 10 3 2-8 50-200 20,30,40 6,9,12 10-16 250-400 20,40 6,12 Typical pipe dimensions Nominal Pipe Nominal Wall Average** Pipe and weights Pipe Size ID Thickness* Sectional Area Wt (in) (mm) (in) (mm) (in) (mm) (in) (mm) (lb/ft)(kg/m) 1 25.98 25.169 4.3.60 390.4.6 11/2 40 1.50 38.214 5.4 1.11 730.8 1.2 2 50 2.10 53.160 4.1 1.13 730.8 1.2 3 80 3.22 82.160 4.1 1.70 1100 1.1 1.7 4 100 4.14 105.206 5.2 2.73 1760 1.9 2.8 6 150 6.20 159.206 5.2 4.06 2620 2.8 4.2 8 200 8.22 209.229 5.8 5.83 3760 4.1 6.1 10 250 10.35 263.229 5.8 7.31 4710 5.1 7.7 12 300 12.35 314.229 5.8 8.69 5610 6.1 9.1 14 350 13.56 344.250 6.3 10.40 6680 7.4 11.0 16 400 15.50 394.286 7.3 13.40 8630 9.6 14.0 * Minimum wall thickness shall be not less than 87.5% of nominal wall thickness in accordance with ASTM D2996. ** Use these values for calculating longitudinal thrust. Typical pipe performance Nominal Internal Ultimate Pipe Size Pressure Rating Collapse Pressure * (in) (mm) (psig) (MPa) (psig) (MPa) 1 25 600 4.12 7612 52.5 11/2 40 550 3.79 6103 42.1 2 50 450 3.10 635 4.38 3 80 320 2.21 174 1.20 4 100 350 2.41 246 1.70 6 150 250 1.72 71 0.49 8 200 220 1.52 48 0.33 10 250 175 1.21 24 0.17 12 300 150 1.03 14 0.10 14 350 150 1.03 15 0.10 16 400 150 1.03 17 0.12 * At 200ºF (93ºC) using RP-34 epoxy adhesive. For sustained service above 200ºF reduce ratings linearly to 50% of values shown at 250º(121 ºC). Above 250ºF reduce linearly to 0 at 300ºF (149ºC). * At 70ºF (21ºc) Reduce linearly to 90% at 150ºF (66ºC) and 85% at 250ºF (121ºc). 3
Fittings pressure * Nominal Tapered Body Blind Flanges** Pipe Size Elbows & Tees Reducers &Flanges and Saddles (in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa) 1 25 300 2.07 600 4.14 150 1.03 11/2 40 300 2.07 550 3.79 150 1.03 2 50 300 2.07 450 3.10 150 1.03 3 80 275 1.89 350 2.41 150 1.03 4 100 200 1.38 350 2.41 150 1.03 6 150 175 1.21 250 1.72 150 1.03 8 200 150 1.03 225 1.55 150 1.03 10 250 150 1.03 175 1.21 150 1.03 12 300 150 1.03 150 1.03 150 1.03 14 350 150 1.03 150 1.03 150 1.03 16 400 150 1.03 150 1.03 150 1.03 * See Fitting Product Data for pressure performance at elevated temperatures. ** Through 12 inches only. Nominal Pipe Size Laterals Crosses (in) (mm) (psig) (MPa) (psig) (MPa) 1 25 - - - - 11/2 40 - - - - 2 50 275 1.89 150 1.03 3 80 250 1.72 150 1.03 4 100 200 1.38 150 1.03 6 150 150 1.03 100 0.69 8 200 150 1.03 100 0.69 10 250 150 1.03 100 0.69 12 300 150 1.03 100 0.69 14 350 150 1.03 - - 16 400 150 1.03 - - Typical physical properties Pipe Property Units Value ASTM Method Thermal conductivity Btu in/(hr ft 2. ºF) 2.3 C177 W/m K 0.33 Thermal expansion Linear 10-6 in/in/ºf 10 D696 10-6 mm/mm/ºc 18 low coefficient Hazen-Williams 150 - Absolute roughness 10-6 ft 17.4-10 -6 m 5.3 Specific gravity - 1.8 D792 Density Ib/in 3 0.065 4
Typical mechanical 70ºF 100ºF ASTM properties 1 Pipe Property 1 Units 21 ºC 38ºC Method Circumferential Tensile stress at weeping 10 3 psi 18.5 - D15.99 MPa 128 Tensile modulus 10 6 psi 3.65 3.20 GPa 25.2 22.1 Poisson's ratio 0.56 0.68 D2105 Longitudinal Tensile strength 10 3 psi 8.50 6.90 D2105 MPa 58.6 47.6 Tensile modulus 10 6 psi 1.60 1.24 D2105 GPa 11.0 8.60 Poisson's ratio 0.37 0.41 D2105 Beam apparent elastic modulus 10 6 psi 1.70 1.08 D2925 GPa 11.7 6.90 Hydrostatic design basis (cyclic) 2 10 3 psi 6.0 - D2992 MPa 41.4 - Nominal Stiffness Pipe Beam Moment Pipe Size Factor 3 Stiffness 3 of Inertia 4 (in) (mm) (lb in) (N m) (psi) (MPa) (in 4 ) (10 6 mm 4 ) 1 25 440 50 14300 98.6.074.031 11/2 40 1021 115 10500 72.4.315.131 2 50 371 42 1677 11.6.49.20 3 80 371 42 602 3.5 1.68.69 4 100 894 101 676 4.0 4.84 2.01 6 150 894 101 176 1.2 15.9 6.61 8 200 1288 146 114.78 401 16.7 10 250 1288 146 68.40 78.6 32.7 12 300 1288 146 35.24 132 55.0 14 350 1759 199 36.25 194 80.9 16 400 2761 312 38.26 338 141 1) Based on structural wall thickness. 2) At 150ºF (66ºc). 3) Per ASTM D2412. 4) Use these values to calculate permissible spans. 5
Buried installations Live loads Will carry H20 wheel loadings of at least 16,000 lb (7250 kg) when properly bedded in compacted sand in stable soils and provided with at least 3 ft (1 m) of cover. Thrust blocks Most properly bedded installations do not require thrust blocks. Consult Ameron for recommendations for systems operating at elevated temperatures. Earth loads on buried pipe Nominal Maximum Earth Cover* Pipe Size 100** (0.69) 125 (0.86)-- 150 (1.63) (in) (mm) (ft) (m) (ft) (m) (ft) (m) 2 50 30 9.1 30 9.1 30 9.1 3 80 22 6.7 22 6.7 21 6.4 4 100 24 7.3 23 7.0 22 6.7 6 150 21 6.4 20 6.1 19 5.8 8 200 21 6.4 20 6.1 18 5.5 10 250 22 6.7 19 5.8 16 4.9 12 300 22 6.7 17 5.2 12 3.7 Based on a 120 lb/ft 3 (1925 kg/m 3 ) soil density and 1000 psi (6.g MPa) modulus of soil reaction. Internal operating pressure, psi (MPa). Support spacing Maximum support spacing for Bondstrand Series 4000 epoxy pipe at various operating temperatures. Values based on 0.5-inch (12 mm) deflection at midspan for fluid specific gravity = 1.0. For fully continuous spans, values may be increased up to 20%. Decrease values by 20% for single spans. 6
Bending radius Maximum Allowable Nominal Bending Deflection, H, for 100-fl Turning Pipe Size Radius, R* (30 m) Bending Length, S Angle,α (in) (mm) (ft) (m) (ft) (m) (deg) 1 25 45.2 13.8 24.9 7.6 127 11/2 40 66.4 20.2 17.9 5.5 66 2 50 83.1 25.3 14.6 4.5 69 3 80 123 37.4 10.1 3.1 47 4 100 158 48 7.9 2.4 36 6 150 233 71 5.4 1.6 25 8 200 304 93 4.1 1.3 19 10 250 379 116 3.3 1.0 15 12 300 450 ~37 2.8.85 13 14 350 494 151 2.5.76 12 16 400 564 172 2.2.67 10 * Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create excessive stress concentrations. Conversions 1 psi = 6895 Pa = 0.07031 kg/cm 2 1 bar = 10 5 Pa = 14.5 psi = 1.O2kglcm 2 1 MPa = 10 6 Pa = 145 psi = 10.2kg/cm 2 1 GPa = 10 9 Pa = 145,000 psi = 10,2OOkg/cm 2 1 in = 25.4 mm 1 ft = 0.3048 m 1 lb in = 0.113N m 1 Btu in/(h ft 2 ºF) = 0.1442 W/(m k) ºC = 5 /9 (ºF -32). 7
Important notice This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains. Written comments regarding this document are invited. Please write Engineering Manager, Ameron Fiberglass Pipe Division. Fiberglass Pipe Group Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Headquarters The Americas Europe Asia P.O. Box 801148 P.O. Box 878 Ameron B.V. Ameron (Pte) Ltd Houston, TX 77280 Burkburnett, TX 76364 RO. Box 6 No. 7A, Tuas Avenue 3 U.S.A. U.S.A. 4190 CA Geldermalsen Jurong Phone: (+1) 713 690 7777 Phone: (+1) 940 569 1471 The Netherlands Singapore 639407 Fax: (+1)7136902842 Fax: (+1)9405692764 Phone: (+31)345587587 Phone: (+65)8616118 Internet: www.ameron-intl.com Fax: (+31) 345 587 561 Fax: (+65) 862 1302/861-7834