Productivity Improvement Using Ten Process Commandments. By Pradeep Patra, PMP, and Sunitha Bartaki, PMP, Tata Consultancy Services Limited (TCS)



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PMI Virtual Library 2009 Pradeep Patra and Sunitha Bartaki Productivity Improvement Using Ten Process Commandments By Pradeep Patra, PMP, and Sunitha Bartaki, PMP, Tata Consultancy Services Limited (TCS) Abstract The purpose of any industry framework is to guide organizations in establishing, documenting, and maintaining an effective and economic quality management system. This demonstrates to the customers the commitment to quality and ability to supply the customers quality needs with improved productivity savings. In every organization, rework is waste, and across vertical and horizontal business functions, the true cost of quality is often lost. A cost of quality (CoQ) approach looks at processes and events from both a preventive and corrective perspective and derives a cost that can be analyzed in the context of the business cycle. The objective of a CoQ approach is to capture the total value of poor quality in the organization and provide a method that justifies the elimination of that poor quality. Understanding the true cost of quality in an organization adds value to the business processes, which in turn, increases its business. This white paper uses 10 process commandments as guiding principles and cost of quality as a metric to derive productivity improvements and present a view on how a process framework was deployed in a large financial and insurance organization. The productivity improvement is a never-ending journey. Many people never take the first step because they do not see the end of the road. Productivity improvement initiatives are often perceived as expensive, when one is not aware of the benefits that they achieve when executed with due diligence. If the process improvement journey is carefully planned and executed, the painstaking investment in the initial cost, effort, and people may be rewarded by overwhelming results. Nothing worthwhile is ever achieved without persistence, and as the famous saying goes It takes effort to reduce effort. There are several views on how we can achieve breakthrough results using process improvement principles (PIPs). These principles work well and help organizations translate transparent intentions into visible financial results. The key success factors for a process improvement program are continuous improvement, commitment from top management, and a sustainable improvement organization. Business Case and Problem Statement The organization is on its journey of process improvement and wanted to improve and streamline its software processes in alignment with its strategic objectives and has chosen SEI CMMI Version 1.2 process model as best practices against which to be evaluated. The organization s IT division wanted to determine costs and benefits of implementing CMMI Maturity Level 3 framework in alignment with its strategic objectives. The business problems were defined as:

Lack of consistent, repeatable, and effective processes for IT delivery Lack of process discipline and process governance Nonavailability of measurement mechanism to measure and track the productivity improvement Gap Analysis The organization s IT division was strategizing to improve the value of the services they provide to their business partners. A key element of this strategy was to leverage proven industry standard process frameworks such as CMMI, ITIL, ISO, etc. as a mechanism to drive broad improvements in the quality and reliability of their service delivery. A formal gap analysis against a CMMI model was conducted. The objective of this gap analysis was to objectively evaluate the organization s existing processes and then develop detailed action plans to produce timely and measurable impacts to their delivery efforts. The following sets of solutions were designed to: Define and deploy quality management system (QMS) an integrated and repeatable process framework that encompasses solution delivery, service delivery, people management, and support practices Assess organization s practices and processes and identify gaps against industry frameworks and provide a roadmap of higher levels of maturity (e.g., CMMI Maturity Level 3 compliant process framework) Demonstrate improvement in product quality and reduce costs Achieving Solutions To achieve Business the above solutions, Case TCS was chosen as a vendor partner for deploying a process framework. TCS deployed a process framework in the organization using the 10 process commandments as guiding principles and a CoQ model as a measurement vehicle to derive productivity improvements. The roadmap for the initiative was divided into process definition, process pilot, process deployment, and business as usual phases. Ten Process Commandments 1 Leadership Commitment The speed of the leader is the speed of the team. A continuous improvement approach requires commitment from top management. To successfully climb the maturity ladder, organizations must install and maintain impeccable improvement processes. To do this, organizations need a sustainable improvement mechanism that is adaptable to changing market circumstances. The organization s strategic goals are the key drivers for achieving process improvement. The key to success lies in the business implication, as this will bring improved employee morale and higher customer satisfaction. Process Improvement without a business implication is not warranted and is a waste of time. An initial gap assessment was performed to understand where the organization stands with respect to the process maturity. An effort spanning thee weeks was approved and funded and its owners assigned. The top leadership closely monitored the effort and evaluated its findings. The outcome of the analysis Focused change management and leadership Focused change management and leadership from a dedicated from a dedicated joint Customer/TCS joint program Customer/TCS team program team CoQ CoQ Baselining Gap Analysis Gap Analysis Our Approach Our Approach 36% Cost Efficiency 36% Cost Efficiency Train and Coach Train and Coach Deployment Deployment Demonstrate Demonstrate improvement improvement Pilot Pilot Mentor practitioners Mentor practitioners by trained Consultants by trained Consultants Refine processes Refine processes Measure improvement Measure improvement Define Metrics Define Metrics Process Process Establish Process Group and Quality Assurance Groups Definition Establish Process Group and Quality Assurance Groups Definition Adopt a new process framework (QMS) Adopt a new process framework (QMS) Identify focus areas for improvement/ COQ Baseline Identify focus areas for improvement/ COQ Baseline New Process Adaptation Year 1 Year 2 Year 3 Year 2 Year 3 Year 1 Figure 1: Process improvement journey. Figure 1: Process improvement journey. 2

was reviewed at the senior leadership meeting, and a strategy was drafted to address the findings of the gap analysis. As a result, this initiative of process improvement was taken up. Number of process improvement initiatives undertaken in the organization Number of process improvement initiatives successfully implemented Do lead by example and set clear deployment targets and performance goals. Do practice a collaborative approach of management. Do facilitate transparency and empowerment. Don t undertake more improvement initiatives where change management will be a challenge. 2 Manage Change Change must involve people change must not be imposed upon people. Change management is a process designed to assist teams in telling the process improvement story from initial actions to the improved state. It describes the goals, the motivation for improving, the commitment required by various parties, the assumptions that are being made, the overall process to be applied in managing this initiative, and the infrastructure required to manage and support the initiative. Change management and communication are key components of the quality approach, encouraging organizations to continuously improve their methods and the products and services delivered to customers. Using the 3A Window Analysis Model, the organization was assessed for process awareness, acceptance, and adoptability, and gauged the level of readiness of the people for the change. Organizational strengths and opportunities for improvement were identified including where the organization stands in change implementation programs and what they need to correct to increase the acceptance of change by the people. This process also ensured that the entire organization had the basic knowledge and were able to demonstrate the skills needed to participate in the proposed solution for change. Based on the readiness assessment result, new communication channels were created using newsletters, training sessions, general meetings, and discussions so that people could receive information quickly. Change readiness score i.e., the organization s percentage of strengths and weaknesses Potential Weakness Vs Strength Readiness Distribution - Readiness Distribution - Potential Weakness Vs Strength % % of of Responses 100% 100% 90% 90% 80% 80% 70% 70% 60% 60% 50% 50% 40% 40% 30% 30% 20% 20% 10% 0% Change Change Communication Communication Training & Training Coaching & Coaching Rating <=3 Rating >=4 Rating <=3 Rating >=4 Role Clarity Role Clarity Employee Motivation Employee Motivation Policies & Practices Readiness Factors Readiness Factors Policies & Practices Practice/ Execution Practice/ Execution Process & product reviews Change Results Sustaining Change Sustaining Change Figure 2: Distribution of responses per readiness factor. Figure 2: Distribution of responses per readiness factor. 3

Do conduct post-implementation reviews to verify whether the change succeeded or not. Do identify impacted entities. Don t put people in who can spare time. 3 Don t create a separate organization structure in isolation. Organize and Plan Planning: The catalyst for effective deployment. Planning includes: setting a strategic direction; determining the monitoring mechanism; making estimations; people management; identifying tools and techniques; and building trust and leadership in the organization. The Deming cycle of Plan, Do, Check, Act, when applied at every phase of the project life cycle, keep the cycle oiled and running. Planning was performed with all the internal and external stakeholders of the initiative who knew the process. Due to the magnitude of the initiative, it was divided into substreams, and owners were assigned along with their responsibilities. Best practices were identified and adopted. During the execution, the data was collected and monitored very closely. The risks of the project were appropriately identified and mitigated, and unknown obstacles encountered were appropriately managed (escalated, addressed). All cross-functional interdependencies were effectively identified, prioritized, planned for, and managed. Any conflicts and issues were managed effectively and constructively. Daily stand-up meetings were conducted to identify and address the burning issues and address the backlog from previous day. Applying Deming s cycle of P,, D, C, and A helped in identifying and fixing the problems by understanding the root causes of the problems. Health assessment score of the project at optimal intervals. Do reprioritize the plan due to the changes. Don t forget to pay attention to the early warning signals. 4 People are the assets Reward people and give positive reinforcement to drive success. People are the key factors to bring in any change. Generally, organizations that commit to process improvement for improving their processes rely heavily on its most valuable resources i.e., people. Having a good process improvement framework in place probably will not solve all of the problems that an organization has; it must have good people who are process oriented to execute the process framework that has been laid down. For This Initiative Recognition and encouragement were the key factors in keeping people motivated. It did not take long for the leadership to understand the strength of each team member and assign responsibilities and accountabilities. One senior team member was assigned as a mentor to a junior team member to help create more transparency in the individual s performance. People felt empowered to take risks and liked to stretch beyond their comfort zones. Number of trained auditors, reviewers, and quality coaches Do create a career growth path. Do reprimand in private, but reward in public. Do hold events and celebrate success to spread the best practices and motivate others. Do foster integrity and trust in the work environment. Don t introduce bias. Don t compromise on excellence for rewards. 4

5 Organizational Training Training is an investment, not an overhead. Create buy-in within key leadership team for process training. Develop a training plan in alignment with the organization s vision and business objectives. Time, money, and resources need to be sponsored for training. People identified to work on the Initiative from the client organization were nominated to undergo a 3-day CMMI introduction class. A generic Process Framework Foundations class was mandated for everyone in the organization. Different training modules to suit the training needs of various crosssections of the organization were identified and crafted. People were assigned goals to complete a certain number of process trainings per year. The training feedback was collected and evaluated, and the feedback was incorporated into the training material. Appropriate job aids and learning tools were created and deployed to aid learning. Number of trained people on process Do set clear targets on process (awareness, training, and certification targets). Do design training to suit organization s line of business, product, and services. Do invest in training. Don t expect an immediate return on investment. Don t make training another to do checklist item. 6 Process is the backbone Process infrastructure is the foundation for sustenance. The framework for process adoption should be chosen in such a way that it best suits and meets the organization s objectives. This will be an acid test for the organization s senior management s thought leadership. Half the battle for process improvement is already won if a right process framework is chosen by the performing organization. The framework should address the business, technology, and people needs. The focus is to move away from crisis management and move towards process management. The framework chosen for this process improvement initiative is industry recognized; multiple model compliant frameworks (such as ISO, CMMI, and PCMM) are called a standard quality management system (QMS) framework. The CMMI Requirements Process Framework How do we address it? How do we address it? organizational objectives organizational objectives Requirements Project Mgmt Processes Project Mgmt Processes Engineering Processes Engineering Processes Process Management Process Processes Management Processes Support Processes Support Processes Quality Policy Process Quality Handbooks Policy Procedure Process Manuals Handbooks Templates/Standards/Forms Procedure Manuals Templates/Standards/Forms Reduce Cost of Quality Reduce Cost of Quality Increase Productivity Increase Productivity On-Time & On-Budget Delivery On-Time & On-Budget Delivery Reduce organizational risk Reduce organizational risk Quality Assurance Quality Assurance Figure 3: Quality management system. Figure 3: Quality management system. 5 2

framework evolution mechanism is built into the framework through process improvement proposals. Little tailoring was performed to adapt to the organization s current and future needs yet retain the original process flavor, rigor, and model compliance. Process Definition The intent of the process definition phase was to close the gaps from the gap analysis phase. The process adoption teams were formulated taking the most experienced subject matter experts from various process areas of the organization. During the process definition phase, the tailoring opportunities identified by these process adoption teams were incorporated into the process framework. A few projects were identified to baseline the organization s CoQ, which was at 64%. Process Pilot The process framework has been tested for its effectiveness in order to satisfy the very basis of its definition. Hence a few projects were selected for piloting the processes initially. The CoQ was tracked for the pilot projects. Process champions were identified and assigned to each project to facilitate the team members to understand process and implement it effectively in their day-to-day business activities. The quality group, consisting of process group, quality assurance group, metrics group, and training group, was established. The analysis of the CoQ data (example in Figure 4) has shown the testing phase to be the maximum contributor. Deductions from the root cause analysis: 76% of defects captured in testing were originated in the initial phases of the life cycle; however they have been leaked to the testing phase. There needs to be greater emphasis (planning/ preparation/effectiveness) on final inspections, external reviews, AND code reviews/walk-throughs. A large percentage of defects attributed to code were due to not very effective unit testing. The intent behind this root cause analysis was to explicitly focus on the process variables and show improvements in CoQ from its baseline of 64%. Process Deployment Phase With the learning from the pilot phase, the process framework was updated through process improvement proposals improvising the process framework. The process framework training was conducted and was deployed on all of the new projects coming through the pipeline in the organization. The process framework deployment results were monitored through process checks, audits, reviews, tailoring opportunities for the process framework, and metrics. The results of all the above were plotted to study the trends. BAU Phase The TCS consultants presence was minimized. The client organization ramped up their resources in quality group and in process coaching and facilitation activities. Assessment was performed to evaluate the process maturity against CMMI model. Process maturity index / project deployment scorecard Number of projects deployed using the new process framework Number of reusable assets created Do select a single framework that complies with industry- Defects captured Defects in Different captured Phases in Testing of the Project Lifecycle % Defects % 70 70 60 60 50 50 40 40 30 30 20 20 10 10 0 0 8 7.5 12 56 54 39.3 12.2 7.0 2.5 1 1 Root Cause Category Root Cause Categories 10.1 13 13.3 Requirements Requirements Analysis Analysis & Design &(includes Design (Requirement Architecture review & architecture reviews) related) Development (code related) (includes DB, config. Development (code) (Build & Assemble) Mgmt related) Review & Testing (includes test env,test data) Testing (includes test cases, test data) Production (Defer,Do not fix etc.) Production (Warranty, recalls, re-reviews, fixings etc.) Others (Procedural change, Education..etc.) Others (Procedural change, Training, Education etc.) Figure 4: CoQ root cause analysis. Figure 4: CoQ root cause analysis. 6

recognized models, thus meeting the organization s business and technology needs. : Don t make too many adaptations to the process 7framework. Metrics Based Approach Track, monitor, and manage performance. It is a performance measurement system that improves the bottom line by reducing process cost and improving productivity. A performance measurement system allows aligning strategic activities to the strategic plan of an organization. The measurement system permits real deployment of the strategy on a continuous basis; defines KPIs and metrics; captures status, progress, and alerts; and, finally, provides online real time data to enable decision making. A top-down measurement system using the project and IT level dashboards was established to measure and monitor process efficiency. The top-down measurement system provided accountability and incentives based on real project and program data, and not subjective judgments. CoQ metric was the performance indicator through which improvements in productivity were measured. IT and project dashboard usage Accuracy of information with respect to project CoQ and process measures (percentage of project savings) Accessibility of project and IT dashboard information Do provide drill down and roll up from organization goals to individual goals. Do leverage digitized enablers. Do use dashboards for status and performance reviews. Don t use complex measures. Don t use too many measures. 8Assess and Evaluate Evaluate what you want because what gets measured gets produced. This process is the requirement of any industry recognized model to evaluate and assess the current framework and the processes followed in the projects. Unless the processes are evaluated, it is uncertain in what direction the projects are headed in the organization. Also, this process gives the leadership the trust and confidence on quality assurance practices built into the products and applications being developed. The standard process followed was evaluated through a practice called random audits. The random audits were conducted on projects more frequently than the formal once-a-quarter audits to check the compliance to CMMI and other models. Product reviews were diligently planned and conducted and these ensured that the quality assurance pieces were built into the products. The deviations gave the project manager the early warning signals to which to react. CMMI -based SCAMPI assessments were performed at strategic milestones of the initiative to evaluate the new process deployment and process framework compliance to the CMMI model. Number of reviews and evaluations conducted per project per time interval Do conduct on-time reviews and evaluations/audits. Do perform timely closure of the process deviations. Don t link the process evaluation results to any individual s performance. 9Improved Communication Communication is the central nervous system. 7

Communication binds everything together. Starting from the foundation and ending with the roof of the process deployment, everything is bound by a strong mortar of communication, ensuring the right information reaches the right people, on time. It influences thoughts, feelings, and actions in alignment to objectives, and enables sharing of knowledge and information. It acts as a vital link between all elements of organizational DNA. The success of process and productivity improvement demands communication with and among all the organization members, suppliers, and customers. A communication plan was created with different communication channels as needed towards preparation, readiness, and awareness of the new process framework. The communication plan had three dimensions of communication downwards, upwards, and sideways to handle all-ways communication for a better understanding of organizational needs, to provide suggestions to upper management of the challenges faced during process deployment, and to deal with client partner and key service providers in a more professional manner. Number of best practices adopted across the organization Number of trained and experienced process coaches. Do package the right way: if it looks important, then it must be important. Do have a good mix of various modes and channels of communication. Don t push communication to the back seat. Don t communicate without a purpose. Don t make it one person s job. 10 Focus on Benefits Most often the organization s leadership team / sponsor are interested in knowing what the outcome of the process improvement effort is and how the solutions can be implemented. The methodology and approach used in the projects are essential only to the extent of arriving at the right conclusions and capturing their attention in the beginning. The focus here is to translate project results into hard bottomline savings and to mandate savings in the improvement efforts across all business and technology platforms. $$$ is the bottom line. During Year 1, the organization had been ramping up capturing CoQ to compare and measure the cost-effective process improvements in its IT projects. The CoQ baselining was done using time-tracking codes for 30 projects with an estimated dollar spend of US$ 50.1 million, and baselining was done at 64%.The organization has made huge strides towards better process and project management with lesser rework efforts. The overall CoQ in 2 years down the line % Project spend 100% 80% 60% 40% 20% 0% Additional Value Additional Delivered Value Through Delivered CMMI Through Maturity Adoption of New Process Framework % Project spend 100% 80% 14.5 14.5 27.5 27.5 32 32 60% 16 16 40% 9 9 5.5 5.5 20% 13.5 13.5 7.5 7.5 9 9 0% 6 6 6 6 3.5 3.5 Baseline (Year1) Baseline (Year1) Adoption (Year2) Adoption (Year2) Optimizing (Year3) Optimizing (Year3) Prevention Appraisal Failure Cost of Performance (Value Delivered in USD MM) Prevention Appraisal Failure Cost of Performance (Value Delivered) (Annual Application Development spend of $50.1Million was assumed; and COQ values for projects demonstrated the expected demonstrated trend the and expected are in trend close and proximity are in close to the proximity established to the industry established values.) industry values.) Figure 5: Cost of quality comparative study (value delivered). Figure 5: Cost of quality comparative study (value delivered). 8

was 37% against 64% baseline CoQ, which demonstrated 27% improvement in productivity a total dollar savings of US$17.5 million in 26 months. Productivity improvement is evident from a reduction in cost of quality. Cost savings delivered through process maturity using CoQ metric. Do assign representatives from finance to validate project savings. Do give due consideration to soft benefits and customer satisfaction. Don t make it a cost-cutting exercise. Don t set unrealistic targets. Conclusion In this article, we have outlined the main elements of the project process, including the architectural foundations of the measurement system, from a performance review standpoint. The purpose of any industry framework is to guide organizations in establishing, documenting, and maintaining an effective economic quality management system that will demonstrate to the customers the commitment to quality and the ability to meet the customers needs. It brings real economies in its wake; economies in process because this whole project process is controlled from start to finish by capital, economies in resources and in time spent on planning, pre-planning, or modifying the designs. So what is needed is a simple and flexible system for achieving, sustaining, and maximizing business success. It matters to the shareholders due to reduced cost of the solutions, and it matters to our employees because they are being equipped to compete in the marketplace. Organizations that base their process improvement activities on CMMI, ITIL, and ISO models can and have achieved marked performance improvements, and to be successful implementing this process framework, they must concentrate on the 10 process commandments. The leadership team has a huge stake in developing these commandments in the workplace. Without these commandments, the business entities cannot be successful process implementers. It is very clear from the above paper that process framework without involving integrity and trust would be a great mistake; in fact, it would be incomplete. Training is the key by which the organization creates a process improvement environment. Leadership and teamwork go hand-in-hand. Lack of communication between departments, supervisors, and employees create a burden on the whole process framework. Last but not the least, recognition should be given to people who contributed to the overall task. Hence, lead by example, train employees to provide a quality product, create an environment where there is no fear to share knowledge, and give credit where credit is due should be the motto of a successful quality organization. Acknowledgments We want to thank the TCS onsite and offshore teams for their generous support and for providing valuable data. We also want to thank our leadership team for inspiring and encouraging us to think in a different dimension and align our interests and efforts towards a common goal that is beneficial for each individual in any organization and the wider community. Bibliography Butler, K. (1995). The economic benefits of software process improvement. Crosstalk, 8 (7), 14 17. Chrissie, M., Konrad, M., & Shrum, S. CMMI for Development, Version 1.2 (2nd ed.). SEI series in software engineering, guidelines for process integration and product implementation. 2007 Publications. Clark, B. (1999). The effects of software process maturity on software development effort. Center for Software Engineering, University of Southern California. Retrieved from http://www.ralphyoung.net/goodarticles/effects_ Process_Maturity_Development_Effort,_Clark_1999.pdf Kannan, S. Core banking transformation: A roadmap to a successful core banking product implementation. Retrieved from http://www.pmi.org/resources/pages/financial- Services.aspx) McGarry, F., Burke, S., & Decker, B. (1998, November). Measuring the impacts individual process maturity attributes have on software projects. 52-60. Proceedings of the 5th International Software Metrics Symposium, Bethesda, Maryland. Los Alamitos, CA: IEEE Computer Society Press. Moen, R., Nolan, T., & Provost, L.P. (1991). Improving quality through planned experimentation. New York: McGraw-Hill. Software Productivity Consortium. (1995). Software measurement guidebook (Chapter 6, p. 116 119). Thompson Computer Press. 9

About the Authors Pradeep Patra, PMP, is a senior process and quality consultant at Tata Consultancy Services Limited (TCS). He has extensive experience in the fields of software quality, CMMI, TQM, ISO, and Six Sigma. He is a certified Six Sigma Black Belt, and as such has managed and led various Six Sigma deployment projects for several clients where the major focus lay in areas of improvement targeted around defect reduction, productivity improvements, and schedule compliance towards achieving benefits in terms of cost avoidance and cost reduction. He is a certified project management professional (PMP) and has also been trained on CMMI Version 1.2 from SEI and led and executed consulting engagements for clients in financial services, banking, and insurance domains using Standard Quality Management System frameworks and the cost of quality model as outlined in this paper. He is a certified ISO 9001:2000 lead auditor and has a master s degree from Lucknow University, Lucknow, India. His email is pradeep.patra@tcs.com. Sunitha Bartaki, PMP, is a senior process and quality consultant at Tata Consultancy Services Limited (TCS). She has extensive experience in the fields of software quality, CMM, CMMI, ISO, and ITIL practices. She is a certified project management professional (PMP) and has been trained on CMMI Version 1.2 from SEI. She has led and executed consulting engagements for clients in financial services, banking, and insurance domain using cost of quality baseline framework as outlined in this paper. She is a CSQA and has earned a B.E. in Electronics and Communication from Osmania University, Hyderabad, India. Her email is sunitha.b@tcs.com. 10