Machine Documentation BELKI Oil Separator type 211 0
Tabel of contents: Machine Documention...0 Tabel of contens...1 Description...2 Specifications...3 Diagram...4 Partlist...5 Pumpdrawing...6 Part list for pump...7 Operation...8 Repairs...9 Installation...10 Declaration of conformity...12 1
Description The BELKI Oil Separator type 211 consists of three main elements: membrane pump, separator tank and a suction unit. The suction unit is mounted on the container whose liquid contents are to be processed by the pump skimmer. The suction unit is connected by a hose to the skimmer s membrane pump via a suction filter. The suction unit is constructed so that it only sucks the surface of the liquid, continually removing impurities on the surface. The membrane pump sucks liquid from the suction unit and pumps it further to the separator tank. The membrane pump has one pump chamber and pumps with the aid of a piston movement which is transferred from a geared motor to the membrane in the pump chamber. Oil and other light fragments are separated in the separator tank and then ducted for collection through the separator tank s oil outlet while the cleaned liquid is ducted back to the liquid container from which it was extracted. 2
Specifications TYPE 211 EQUIPMENT NO. L x W x H 330 x 215 x 430 mm WEIGHT 3 kg VOLTAGE 1 x 220 V FREQUENCY 50 Hz MAX. CURRENT A MAX. FUSE 10 A AIR CONSUMPTION L/min AIR PRESSURE MAX/MIN / BAR HYDRAULIC PRESSURE BAR MAX COOLANT CONSUMPTION m3/h COOLANT PRESSURE mvs NOISE LEVEL 40 db(a) DATE 09-06-2009 3
Diagram 01 09 10 11 12 13 14 15 02 03 04 05 06 07 08 16 17 18 19 4
Part list Pos: No: Name: Material: DrawingNr: Nr. 1 1 Cover AISI304 21.001.003 2 1 Screw, set A2 M6x30 3 1 Plate AISI304 21.211.016 4 1 Plate AISI304 21.211.015 5 1 Rack AISI304 21.211.009a 6 1 Collection bin PP 2,5 L 7 1 Pump 21.211.101 8 1 Pump cover AISI304 21.001.006 9 1 Adjustable muff AISI304 21.010.002 10 1 Separator Consol AISI304 21.010.001 11 1 Lead in NP Ø15x8 12 1 Angle fittings PP A40-4 ¼"x½" 13 2 Reduction PP A23-4 ½"x¼" 14 1 Filter house PP ITMF323000 15 1 O-Ring Viton 50,4x3,53 16 1 Filter box AISI304 Ø37,2x122 17 1 Filter house bottom PP ITMF323000 18 1 Fittings PP A35-4 ¼"x8 5
Pump drawing 6
Part list for pump Pos: Psc.: Text: Dim: Varenr. 1 1 Pumpe console T21-211-201 2 1 Geared Motor L24-024-025 3 1 Pumpe Champer PAGGS T21-211-203 4 1 Diaghragm Set Viton T21-211-204 5 1 Diaghragm/seal Set 4+5+6+23 T21-211-205 6 1 Screw M6x16 ST L82-506-016 7 1 Connecting rod Aluminum-6061 T21-201-249 8 1 Bearing Steel, Mild L63-08-22-07 9 1 Seegerring Federstahl L92-150-022 10 1 Bearing House Aluminum-6061 T21-201-226 11 1 Bearing Steel, Mild L63-15-35-11 12 8 Screw Kval. 8.8 L82-306-025 13 8 Nut Kval. 8 L84-300-006 14 8 Wacher DIN9021-3,6 S 235 J2G3 L84-300-006 15 1 Seegerring 55 Si 7 L92-150-008 16 1 Presure valve AISI304 T21-211-216 17 1 O-Ring Nitril L93-170-766 18 2 Fiber Washer Default L88-016-022-15 19 2 Ball AISI-316L L99-500-010 20 1 Crank AISI304 T21-211-220 21 1 Suction Valve AISI304 T21-201-242 22 1 Connecting rod, Wascher AISI304 T21-211-222 23 1 Diaghram Washer AISI304 T21-211-223 24 1 Elbow, nipple ¼ x8 L47-808-102 25 1 Nipple, push on 3/8 x8 L41-808-103 26 1 Elbow, push on 8x8 L47-808-008 27 1 Elbow, push on ¼ x8 L47-802-108 28 1 Screw M5x6 L87-105-006 29 1 Capacitor 0,6 my L18-000-006 30 1 Hose 8/6 T21-211-230 40 Inlet valve set Pos 18+19+21+24 T21-211-240 41 Fitting/hose set Pos. 24+26+30 T21-211-241 42 Disharge valve set Pos.16+17+18+19+25 T21-211-242 43 Diaphragm set Pos 4+5 T21-211-243 44 Diaphragm/seal set Pos 4+5+17+18+18 T21-211-244 7
Operation Before starting the machine: Check that the power point used is earthed. Check that all hose connections are tight. Check that the suction filter union is firmly tightened. Check that the suction system is correctly mounted in the vessel. Correct use of the machine: The machine is used to separate oil from liquid. The machine is used mainly to clean cutting emulsion on machine tools/washwater, but it can also be used for other process liquids where there are free oils on the surface of the liquid. Contact the supplier if in doubt. Process: The liquid is sucked from the suction system to the separator container, where the oil rises to the surface and passes out to the collection container through the oil outlet. The cleaned liquid passes through the return hose, back to the tank from which the liquid was processed. 8
Maintenance Check points Checks per annum Comments Suction filter item 05 52 or as needed Clean filter as needed and check that it is reinstalled correctly. Outlet adjustment item 03 12 Check that the socket is adjusted so that liquid does not run out at oil outlet item 07, and that oil does not run out at return neck item 04. Suction system item 06 52 or as needed Clean the bowl of impurities so that the suction pipe is not blocked. Repairs Contact BELKI teknik Aps on phone (+45) 86 65 88 11/(+45)87 50 99 35 9
Installation 01 Suspend the pump skimmer in holes item 02 or let it stand on the 4 feet. Ensure that the pump skimmer stands/is suspended stable and level. 02 Install the suction system item 06 in the tank from which the liquid is to be processed so that the suction system can freely follow the liquid level up and down. 03 Mount the hose between suction system item 06 and suction filter item 05. Take care to ensure that the connections are completely tight. 04 Connect the return hose from neck item 04 back to the tank from which the liquid is to be processed. The hose must be above the liquid in the tank. 05 Connect the hose from oil outlet item 07 to the container into which the oil is to be collected. 06 Connect to 230V with earth and start the pump skimmer. 07 The liquid will now be sucked from the suction system up into the separator tank, where the liquid level will now slowly rise. 08 Remove lid item 01 and wait until the liquid level climbs until it runs back through return neck item 04. If the liquid runs out through oil outlet item 07 before it reaches return neck item 04, adjust coupling item 03. This coupling must be adjusted so that the liquid runs out exactly here when the liquid level is 0.5 to 1 mm. from running out of oil outlet item 07. 09 The pump skimmer will now function optimally, and lid item 01 can be replaced. 10
Gearmotor = geared motor Kondensator = condenser brun = brown jord fastgøres til motorbolt = earth fixed to motor bolt jord-gul/grøn = earth yellow/green O-blaa = O blue fase brun = phase brown Kronmuffer = Supply terminals sort = black hvid = white 220V stik m/jord = 220V earthed power point Item: Oil skimmer/skimmer pump Electrical installation 11
Declaration of conformity: Overensstemmelseserklæring: Vi/We BELKI teknik tlf./phone: +45 8665 8811 (Fabrikantens navn/manufacturer's name) Fårupvej 19, Fårup, DK-8840 Rødkærsbro (Fabrikantens adresse/manufacturer's address) erklærer herved på eget ansvar, at følgende produkt/solemnly declare that the product Oil Separator type 211 (navn, type eller model, eventuel udstyrsnr.) (name, type or model, lot, batch or serial number, any sources and numbers of items) og som er omfattet af denne erklæring, er i overensstemmelse med følgende direktiver og andre dokumenter (se det tekniske dossier for harmoniserede standarder/to which this declaration relates complies with the following standards or other normative documents (relevant harmonised standards are listed in the technical file): 72/23/EØF 72/23/EEC Lavspændingsdirektivet/Low voltage directive i henhold til bestemmelserne i Direktiv 89/392/EØF, tillæg 91/368/EØF og 93/44 EØF om indbyrdes tilnærmelse af medlemsstaternes lovgivning om maskiner/under the provisions of the Machinery Directive 89/392/EEC with amendments. Fårup den 09-06-2009 (udstedelsessted og dato/place and date of issue) (navn og underskrift af bemyndiget person/name and signature of authorised person) 12